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Manuals
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Austro Engine Manuals
Engine
E4 Series
Maintenance manual
Austro Engine E4 Series Maintenance Manual
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Also See for E4 Series
:
Maintenance manual
(658 pages)
,
Installation manual
(2 pages)
,
Installation manual
(2 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
Introduction
List of Revision
List of Incorporated Temporary Revisions
List of Valid Pages
List of Abbreviation
Conversion Table of Given Torque Values
Conversion Table of Given Pressure Values
Consumable List
Table of Contents
General
General Engine Description
Intake/Exhaust System Description
Fuel System Description
Exhaust System Description
Coolant System Description
Lubricating System Description
Electrical System Description
Governor Description
Transport and Packaging
Packaging
Transport
Protective Covers
Storage
Return Parts Shipping Instruction
Engine Installation
Airworthiness Limitation
Time Limits and Maintenance Check
General
Time Limits of Engine Model E4
Time Limits of Engine Model E4P
Claimable Exceed of Maintenance Actions
Engine Time between Overhaul
Schedule Maintenance Inspections and Checks of Engine Model E4
Two Mass Flywheel
Alternator
Engine Harness and Sensors
Eecu
EECU Read out
Gearbox - Oil
Gearbox Oil Filter
V-Ribbed Belt
Engine - Oil
Engine Oil Filter
High Pressure Pump
Cylinder Head Drain
Fuel System
Fuel Filter
Waste Gate Controller
Exhaust System
Coolant
Cooling System
Breather Line
Zonal Inspection
Injector Cover
Timing Chain
Schedule Maintenance Inspections and Checks of Engine Model E4P
Gearbox
Injectors
Turbo Charger
Cylinder Head
Unscheduled Maintenance Checks
Performance Deterioration
Violation of Temperature Limits
Sudden Stoppage Inspection
Propeller Strike
Lightning Strike
High Engine Oil Consumption Inspection
Engine Oil System Contaminated
Engine Oil Pressure Loss Inspection
Inability to Start the Engine
Servicing
Engine Oil Servicing
Check the Oil Level
Gearbox Oil
Check the Gearbox Oil Level
Engine Coolant Servicing
Electrical Power
General
Alternator E4A-91-000-000
Replacement of Alternator E4A-91-000-000
Removal of the Alternator E4A-91-000-000
Installation of the Alternator E4A-91-000-000
Inspection of Alternator E4A-91-000-000 and the Carbon Brushes
Tools Necessary
Removal of the Brush Holder Assembly
Visual Inspection of Alternator Housing and Pulley
Inspection of Contact Ring and Brushes
Disassembly of Brush Holder
Measuring the Length of Carbon Brushes
Evaluation Criteria
Completion of Brush Holder
Completion of Alternator (Integration of Brush Holder)
Functionality Check
Marking of Maintained Alternator E4A-91-000-000
Alternator E4A-91-400-000
Removal of Alternator E4A-91-400-000
Installation of the Alternator E4A-91-400-000
Inspection of Alternator E4A-91-400-000 and Carbon Brushes
Tools Necessary
Removal of Brush Holder Assembly
Disassembly of ASSY Brush Holder
Measuring the Length of Carbon Brushes
Evaluation Criteria
Completion of Alternator (Installation of Brush Holder ASSY)
Functionality Check
Marking of Maintained Alternator E4A-91-400-000
Alternator-Regulator Adjustment E4A-91-100-000
Adjustment Procedure of Voltage Regulation E4A-91-100-000
Adjustment of Alternator Balancing E4A-91-100-000
Replacing Alternator-Regulator E4A-91-100-000
Alternator-Regulator Adjustment E4A-91-200-000
Paralleling for Twin Engine System E4A-91-200-000
Standard Practices
Safety Wiring
The Following Alternator Rules Apply to Safety Wiring
Single Wire Safe Tying
Double Wire Safety Wiring Using Pliers
Samples of Safety Wiring
Torque Standards
Power Plant
General
Instruction
Engine Ground Run
Electrical Harness
General
General Information -> Wiring Harness
Engine Harness Routing
Engine Wiring Harness E4A-90-000-000
Sensor - Check
Description Plug Connector Wiring Harness
Material and Saving Material for the Engine Wiring Harness
Mounting Backbones
Intake Air Manifold
Alternator
Gpc
Mechanical Protection (Mesh Tube)
Fastening Point in the Aircraft (E4A-90-000-000)
Engine Wiring Harness E4A-95-000-000 and E4B-95-000-000
Sensor - Check
Description Plug Connector Wiring Harness
Material and Saving Material for the E4A Engine Wiring Harness
Material and Saving Material for the E4B Engine Wiring Harness
E4 Engine Wiring Harness Mounting Instruction
Remove the Wiring Harness
Repair of the Engine Wiring Harness E4A-90-000-000
Exchange of Connector to "Intake Air Temperature"-Sensors
Exchange of Connector to Fuel Pressure Sensor (FPS)
Exchange of Connector to Boost Pressure Actuator (BPA)
Exchange of Connector for Alternator E4A-91-400-000
Exchange of Connector for Alternator E4A-91-000-000
Exchange of Connector to Fuel Metering Unit (FMU)
Repair of the Engine Wiring Harness E4A-95-000-000 und E4B-95-000-000
Exchange of Connector of Gearbox Temperature Sensor (GBTS), Fuel Temperature
Cts_Gpc
Exchange of Connector for Alternator E4A-91-400-000
Engine Fuel and Control
General
Injector
Removal of the Injector
Installation of the Injector
Injector Seals
Removal of the Injectors Seals
Installation of the Injectors Seals
Fuel Return Line
Removal of the Fuel Return Line
Installation of the Fuel Return Line
High Pressure Pump
Removal of the High Pressure Pump
Removal of the Spur Gear from High Pressure Pump
Installation of the Spur Gear Onto High Pressure Pump
Installation of the High Pressure Pump
Low Fuel Pressure Sensor
Removal of the Fuel Pressure Sensor
Installation of the Fuel Pressure Sensor
Rail Pressure Sensor
Removal of the Rail Pressure Sensor
Installation of the Rail Pressure Sensor
Rail Pressure Control Valve
Engine Control
General
Engine Electronic Control Unit (EECU)
Software Updates
Glow Plug Control
Removal of the Glow Plug Control
Installation of the Glow Plug Control
Crankshaft Sensor
Removal of the Crankshaft Sensor
Installation of the Crankshaft Sensor
Camshaft Sensor CAS 1
Removal of the Camshaft Sensor CAS 1
Installation of the Camshaft Sensor CAS 1
Camshaft Sensor CAS 2
Removal of the Camshaft Sensor CAS 2
Installation of the Camshaft Sensor CAS 2
Engine Indicating
General
Gearbox Temperature Sensor
Engine Exhaust
General
Exhaust Manifold
Removal of the Exhaust Manifold
Installation of the Exhaust Manifold
Exhaust Manifold Gasket Exchange
Engine Oil
General
Oil-Filter Housing Draining Line
Removal of the Oil-Filter Housing Drain Line
Installation of the Oil-Filter Housing Drain Line
Drain of Engine Oil
Refill of Engine Oil
Oil Sump
Removal of the Oil Sump
Installation of the Oil Sump
Oil Sump Gasket Exchange
Oil-Filter Housing
Removal of the Oil-Filter Housing
Installation of the Oil-Filter Housing
Oil-Filter
Remove and Discard of the Oil-Filter
Installation of the Oil-Filter
Oil Separator
Removal of the Oil Separator
Installation of the Oil Separator
Removal of the Oil Separator By-Pass Valve
Installation of the Oil Separator By-Pass Valve
Oil Separator Return Line
Removal of the Oil Separator Return Line
Installation of the Oil Separator Return Line
Lubricant Line
Removal of the Lubricant Line
Installation of the Lubricant Line
Removal of the Lubricant Line Sealing Ring
Installation Lubricant Line Sealing Ring
Oil Return Line
Removal of the Oil Return Line
Installation of the Oil Return Line
Removal of the Oil Return Line Gasket
Installation of the Oil Return Line Gasket
Oil Level Sensor
Removal of the Oil Level Sensor
Installation of the Oil Level Sensor
Oil Pressure Sensor
Removal of the Oil Pressure Sensor
Installation of the Oil Pressure Sensor
Governor
Removal of the Governor
Installation of the Governor
Starting
General
Starter
Removal of the Starter
Installation of the Starter
Glow Plugs
Removal of the Glow Plugs
Installation of the Glow Plugs
Turbocharging
Turbo Charger Complete
Removal of the Turbo Charger
Installation of the Turbo Charger
Removal of the Waste Gate Controller
Install New Waste Gate Controller
Boost Pressure Actuator
Removal of the Boost Pressure Actuator (BPA)
Installation of the Boost Pressure Actuator
Waste Gate Controller
Inspection
Check /Adjust of the Waste Gate Controller
Reciprocating Engine
Injector Cover
Removal of the Injector Cover
Installation of the Injector Cover Without Maintenance Lid
Removal of the Maintenance Lid
Installation of the Injector Cover with Maintenance Lid
Installation of the Maintenance Lid
Reciprocating Engine Front System
Gearbox
Removal of the Gearbox
Installation of the Gearbox
Removal of the Gearbox with Optional Gearbox Oil Cooler
Installation of the Gearbox with Optional Gearbox Oil Cooler
Removal of the Optional Gearbox Oil Cooler
Installation of the Optional Gearbox Oil Cooler
Gearbox Magnet-Drain Plug
Removal of the Gearbox Magnet-Drain Plug
Installation of the Gearbox Magnet-Drain Plug
Gearbox Oil Filter (Gearbox Rev. 70 or Higher)
Removal of the Gearbox Oil Filter
Installation of the Gearbox Oil Filter
Gearbox Temperature Sensor
Removal of the Gearbox Temperature Sensor
Installation of the Gearbox Temperature Sensor
Gearbox Oil
General
Exchange of the Gearbox Oil
Refill of the Gearbox Oil
Two-Mass-Flywheel
Removal of the Two-Mass-Flywheel
Installation of the Two-Mass-Flywheel
Removal and Disassembly
Cleaning
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