Page 1
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester 700/800 Series Hints & Tips Crypton - A Brand of the Continental Corporation...
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips CONTENTS Emissions Regular maintenance Guide ....................4 Smokehead Power Supply Test ......................21 Vehicle Exhaust Gas Analyser (VEGA) Fault finding ................7 Smoke Head Fan replacement ......................22 Leak test Fail/ Lambda Failure......................7 Optics failure ............................25 Gas Analyser not communicating .....................8 Cleaning the Lenses ..........................25...
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Hash Error/reset/ Audit Log Invalid If the machine is coming up with an error relating to the wrong hash then to fix this issue you will need to clear the old hash code to do this:- Get the customer to go into to service mode >...
Page 6
Install new Oxygen cell under: - Tools > Oxygen cell diagnostics> Install new Oxygen cell. https://www.cryptontechnology.com/images/support/pdf/how-to-guides/o2-cell-expired.pdf • Locate the below folder [HKEY_CURRENT_USER\Software\Crypton\vts] 680 Wrong Date • Now highlight the vts folder and export the key (go to File > Export) If the unit is showing the wrong date this can be changed by •...
Page 7
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Log File error On the Gas program, select Service Mode on the right hand side 2) Get the calibration code off them 3) Give them the reply code 4) After this, customer should have lots more options down the right side 5) Select "Service Mode Diagnostics"...
Page 8
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Battery Charging cont. DIESEL SMOKE METER (DSM) FAULT FINDING • TRICKLE CHARGE (1 flash every 3 seconds): Battery Charging LED Flashing ON/OFF shows the smoke head battery is in ‘Trickle-Charge’ mode The DX260-1BT wireless Smoke head contains a Multi-Cell Rechargeable Battery designed to give indicating that the batteries are fully charged.
Page 9
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Battery Replacement Bluetooth Smoke Head charging contacts Bluetooth Smoke Head equipment can experience charging issues due to faulty or corroded charging contacts. This problem can be caused by several factors which need to be looked at individually, but there are three main areas of corrective procedure: Charger base microswitch height adjustment •...
Page 10
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Cable Renewal Lens Cleaning Two lenses are fitted in the smoke head, one at either end. The smoke meter checks the cleanliness of the lenses at the start of each test, and the PC will provide a warning when cleaning is required.
Page 11
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Adjusting oil temperature probe length Smokehead Power Supply Test Use a Digital Volt Meter (DVM) to measure the voltage output from the Smokehead Charging Before testing, the probe must be adjusted to the correct length as follows: Cradle.
Page 12
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Smoke Head Fan replacement The Smoke Head fan can require changing due to damage to the vanes or excessive soot build up which can cause the bearings to fail. Clean fan grille and filter using warm soapy water.
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Optics failure If the lenses are not reading correctly on the DX 260 then it would be worth checking/cleaning the lenses for the smoke meter, to clean the Lenses:- Take panel on the ends off >...
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips Battery failure The battery should be charging at around 24V if it is anything lower then it will not power correctly and will need to change. To check the meter reading for the battery:- Remove Panel end >...
Emissions Tester CCP700/800 Series Hints & Tips Emissions Tester CCP700/800 Series Hints & Tips BLUETOOTH SYNC PRINTER ISSUES Smoke Head https://www.cryptontechnology.com/images/support/pdf/how-to-guides/bluetooth-smoke- Printer Sleep Timer Delay meter-setup.pdf https://www.cryptontechnology.com/images/support/pdf/how-to-guides/printer-sleep-mode.pdf Temp Device https://www.cryptontechnology.com/images/support/pdf/how-to-guides/bluetooth- communication-setup-guide-oil-temp.pdf Printer Guide Inc. LED Indicators https://www.cryptontechnology.com/images/support/pdf/how-to- Tach Device guides/Printer_Includes_LED_Indicators_Crypton.pdf https://www.cryptontechnology.com/images/support/pdf/how-to-guides/bluetooth- communication-setup-guide-battery-tach.pdf Brother Printer Toner...
Page 16
Continental Automotive Trading UK Ltd, 36 Gravelly Industrial Park, B24 8TA Tel: 0121 725 1366 | Email: support@cryptontechnology.com | Web: www.cryptontechnology.com Crypton - A Brand of the Continental Corporation E & O E. The Company reserves the right to introduce improvements in design or specification without prior notice.
Need help?
Do you have a question about the 700 Series and is the answer not in the manual?
Questions and answers