Related Manuals for CryptOn CSL640
Summary of Contents for CryptOn CSL640
- Page 1 Serial-number CSL640/641: __________________________ Serial-number CPD600: The Crypton Test Lane Class 4 Automotive-Lift CSL640/641 Axle play detector CPD600 Operating Instructions and Documentation TES1518/E...
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Page 2: Table Of Contents
3.6 Electrical Circuit Diagrams ........................... 15 3.6.1 Electrical Circuit Diagrams standard version .................... 16 3.6.2 Electrical Circuit Diagrams version with wireless lamp ................25 3.7 Overview of the fuses in Crypton lifts ......................40 3.8 Hydraulic Diagram ............................41 3.8.1 Hydraulic parts list ............................ 42 3.9 Pneumatic Diagram ............................. -
Page 3: Foreword
Do not use the product for any other purpose other than described otherwise the guarantee will become invalid. Crypton Ltd is not liable for damage or injury arising from misuse. The user carries the risk himself. Notes for the user:... - Page 4 Operating Instruction and Documentation CSL640/641 Organisation requirements The instructions for use are constantly to be kept at the place of operation being at hand at any time. In addition to the instructions for use, rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and directed.
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Page 5: Record Of Installation
After completion of this sheet (including signatures), copy and return the original to the manufacturer. A copy must remain in the manual. Crypton Technology Business Park Bristol Road, Bridgwater, Somerset, England, TA6 4BX Record of installation The automotive lift CSL640/641 with the serial number:......……….. was installed on:....………….…..at the firm:........….…………. in:............... -
Page 6: Record Of Handover
Operating Instruction and Documentation CSL640/641 Record of Handover The automotive lift CSL640 /641 with the serial number:........was installed on:..……………………....... at the firm:........….………. in:.........……………....…..the initial safety check was carried out and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out by either the erector from the lift-manufacturer or from a franchised dealer (competent person). -
Page 7: General Information
Operating Instruction and Documentation CSL640/641 1. General Information The document “Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. Conformation of installation of the automotive lift is recorded on the “Record of Installation” form and must be signed and returned to the manufacturer. -
Page 8: Master Document Of The Automotive Lift
Operating Instruction and Documentation CSL640/641 2. Master document of the automotive lift 2.1 Lift–manufacturer Crypton Ltd. Crypton Technology Business Park Bristol Road Bridgwater, Somerset England TA6 4BX 2.2 Application The automotive lift is a lifting mechanism for lifting motor vehicles with a laden weight of 4000 kg. -
Page 9: Crypton Declaration Of Conformity
Operating Instruction and Documentation CSL640/641 2.5 Crypton Declaration of conformity - 9 – TES1518/E... -
Page 10: Technical Information
Operating Instruction and Documentation CSL640/641 3. Technical Information 3.1 Technical ratings Lifting capacity 4000 kg Load distribution max. 2:1 in or against the drive on direction Lifting time approx. 27 sec Lowering time approx. 32 sec Lifting capacity play detector... -
Page 11: Safety Devices
Operating Instruction and Documentation CSL640/641 3.2 Safety devices 1. Click and pawl arrangement safety device of the load against unintentional lowering. 2. Pressure relief valve Pressure relief-safety for the hydraulic system. 3. Roll-off safety on the platforms Safety device of the lift against vehicle roll. -
Page 12: Data Sheet - Csl640/641
Operating Instruction and Documentation CSL640/641 3.3 Data sheet - CSL640/641 - 12 – TES1518/E... -
Page 13: Floor Plan - Csl640/641
Operating Instruction and Documentation CSL640/641 3.4 Floor Plan - CSL640/641 Shown for reference only - 13 – TES1518/E... -
Page 14: Data Sheet - Play Detector Cpd600
Operating Instruction and Documentation CSL640/641 3.5 Data sheet - Play Detector CPD600 MOT Play detector Piston Rod: Ø 25 mm Piston rod surface: A = 490, 87 mm² F = 6 KN => p = 122, 2 bar CLASS IV F = 8 KN =>... -
Page 15: Electrical Circuit Diagrams
These connection diagrams are the property of the manufacturers. They should not be used for any other purpose or given to a third party without the authority of the manufacturers Next: Schematic Diagrams for CSL640/CSL641 with hydraulic Axle Play Detector. - 15 –... -
Page 16: Electrical Circuit Diagrams Standard Version
Operating Instruction and Documentation CSL640/641 3.6.1 Electrical Circuit Diagrams Standard Version - 16 – TES1518/E... - Page 17 Operating Instruction and Documentation CSL640/641 Contents - 17 – TES1518/E...
- Page 18 Operating Instruction and Documentation CSL640/641 Supply - 18 – TES1518/E...
- Page 19 Operating Instruction and Documentation CSL640/641 Control Unit - 19 – TES1518/E...
- Page 20 Operating Instruction and Documentation CSL640/641 Light Barrier - 20 – TES1518/E...
- Page 21 Operating Instruction and Documentation CSL640/641 Control Unit - 21 – TES1518/E...
- Page 22 Operating Instruction and Documentation CSL640/641 Play Detector Control - 22 – TES1518/E...
- Page 23 Operating Instruction and Documentation CSL640/641 Inspection Torch - 23 – TES1518/E...
- Page 24 Operating Instruction and Documentation CSL640/641 Mounting Panel - 24 – TES1518/E...
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Page 25: Electrical Circuit Diagrams Version With Wireless Lamp
Operating Instruction and Documentation CSL640/641 3.6.2 Electrical Circuit Diagram – Version with wireless inspection lamp - 25 – TES1518/E... - Page 26 Operating Instruction and Documentation CSL640/641 Contents - 26 – TES1518/E...
- Page 27 Operating Instruction and Documentation CSL640/641 Supply ST01 - 27 – TES1518/E...
- Page 28 Operating Instruction and Documentation CSL640/641 Control Unit ST01 - 28 – TES1518/E...
- Page 29 Operating Instruction and Documentation CSL640/641 Light Barrier ST01 - 29 – TES1518/E...
- Page 30 Operating Instruction and Documentation CSL640/641 Control Unit ST01 - 30 – TES1518/E...
- Page 31 Operating Instruction and Documentation CSL640/641 Play Detector Control ST01 - 31 – TES1518/E...
- Page 32 Operating Instruction and Documentation CSL640/641 Play Detector Control ST01 - 32 – TES1518/E...
- Page 33 Operating Instruction and Documentation CSL640/641 Can Module Inputs ST02 - 33 – TES1518/E...
- Page 34 Operating Instruction and Documentation CSL640/641 Can Module Outputs SD02 - 34 – TES1518/E...
- Page 35 Operating Instruction and Documentation CSL640/641 Wireless Torch - 35 – TES1518/E...
- Page 36 Operating Instruction and Documentation CSL640/641 Mounting Panel ST01 - 36 – TES1518/E...
- Page 37 Operating Instruction and Documentation CSL640/641 Mounting Panel ST02 - 37 – TES1518/E...
- Page 38 Operating Instruction and Documentation CSL640/641 - 38 – TES1518/E...
- Page 39 Operating Instruction and Documentation CSL640/641 - 39 – TES1518/E...
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Page 40: Overview Of The Fuses In Crypton Lifts
Operating Instruction and Documentation CSL640/641 3.7 Overview of the fuses in Crypton lifts - 40 – TES1518/E... -
Page 41: Hydraulic Diagram
Operating Instruction and Documentation CSL640/641 3.8 Hydraulic Diagram - 41 – TES1518/E... -
Page 42: Hydraulic Parts List
Operating Instruction and Documentation CSL640/641 3.8.1 Hydraulic parts list Pos. Description order no.: oil tank motor 400 V; 50 Hz 990303 gear pump 2.7cm³/revolution 980282 oil filter 980201 oil level gauge 980098 hydraulic block complete 232POW22037 0.7a electrical controlled holding valve 980478 0.7b... -
Page 43: Pneumatic Diagram
Operating Instruction and Documentation CSL640/641 3.9 Pneumatic Diagram Pneumatic parts list Description order no.: pneumatic unit 960039 3/2 way valve 960047 pneumatic cylinder 030ULN10036 - 43 – TES1518/E... -
Page 44: Safety Regulations
7. Keep hair, loose clothing, fingers and all parts of the body away from moving parts. 8. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain. 9. Use only as described in this manual. Use only manufacturer’s recommended Crypton replacements. -
Page 45: Operating Instructions
Operating Instruction and Documentation CSL640/641 • During lifting or lowering the operator must observe the vehicle to ensure that the vehicle and the lift are functioning correctly. • Installation of the standard-mobile column lift in hazardous or dangerous locations such as washing bays is dangerous and is not allowed. -
Page 46: Lowering The Vehicle
Operating Instruction and Documentation CSL640/641 5.2 Lowering the vehicle Attention! Your lift is equipped with the CE-Stop safety system, during lowering the lift will stop a short distance above the floor. Check the danger areas around and on the lift and be sure that there are no objects or people in the immediate area around the lift, or on the lift. -
Page 47: Manual Equalisation Of The Lift Platforms
Operating Instruction and Documentation CSL640/641 5.4 Manual equalisation of the lift platforms If the lifting platforms are not level allow the hydraulic oil to cool down and check the heights again. If the platforms are still unequal a manual equalisation must be performed. -
Page 48: Play Detector
Operating Instruction and Documentation CSL640/641 • While pulling the equalisation lever and pressing the bypass switch, Press either the ”Up” or ”Down” buttons to adjust the height until the height of the two platforms are equal. • Once the platforms are equal in height, release the equalisation lever (It will return automatically) and close the covering. -
Page 49: Function Test Before First Use
Operating Instruction and Documentation CSL640/641 5.6 Function test before first use. • Before working with the play detector, carry out functionality test. • Behind the operating unit is an additional switch with three positions. • Remove the rear upper cover of the operating unit. -
Page 50: Lowering Onto An Obstacle
Operating Instruction and Documentation CSL640/641 Problem: Motor starts, lift does not lift! Potential causes: solution: The vehicle is too heavy unload the vehicle Level of the oil is too low check the oil level, fill with hydraulic oil as required... -
Page 51: Emergency Lowering Of The Automotive Lift
Operating Instruction and Documentation CSL640/641 If the hydraulic hoses are damaged replace them and continue on as described in the operating instructions. 6.2.1 Emergency lowering of the automotive lift • Loosen the lock nut (marked with red colour) at the valve located at the bottom of each cylinder. -
Page 52: Inspection And Maintenance
Operating Instruction and Documentation CSL640/641 • Continue lowering the lift (loosen set screw again) until the lift has reached its lowest position. Pic 11: Removing support • Fasten the set screw and secure it by fastening the locking screw. •... - Page 53 Operating Instruction and Documentation CSL640/641 Deviating of the use duration, according to available inspection results and empirical values with consideration of the operating conditions, can be specified in individual cases (excerpt from standard: ZH 1/74// DIN 20066). • Remove all fluids in the canister. After it, seal the cover again.
- Page 54 Operating Instruction and Documentation CSL640/641 Pos. A - Piston-rod head and bearing bushings. Pos. B - Bolt and bearing bushings of cylinder hinge plate. Pos. C - Central bolt and bearing bushings. Pos. D - Lower cylinder bolt and bearing bushings.
- Page 55 The original dimension (lift in as new condition) between leaf spring and the highest point of the cylinder hinge plate is: Model CSL640/CSL641: Original dimension: 7,5 ± 2mm If the measurement is taken directly from the square head, add 2mm to the measured dimension to obtain the original dimension of the lift in as an new condition.
- Page 56 Operating Instruction and Documentation CSL640/641 • The platforms of the lift need to be lowered on to an adequate support, so that the cylinder is unloaded. Be careful not to damage the safety ledge! • Remove the split-pin from the bolt.
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Page 57: Maintenance Schedule For The Play Detector
Operating Instruction and Documentation CSL640/641 After having lubricated the bearings, the lift should be run up and down a few times, without a load, so that the grease properly spreads in the bearings. In order to maintain the grease film, the bearings should be lubricated on a regular basis. We recommend this should be done at least once a month or, more often when the lift is being used more intensely. -
Page 58: How Often Must The Lift Be Cleaned
Operating Instruction and Documentation CSL640/641 • Check the press buttons, lamp, and cable of the hand lamp. • Check the function of the play detector with the hand lamp. 7.3 How often must the lift be cleaned? A regular and appropriate maintenance practice will aid the preservation of the lift. -
Page 59: Security Check
Operating Instruction and Documentation CSL640/641 8. Security check The security check is necessary to guarantee the safety of the lift during use. It has to be performed in the following cases: 1. Before the initial operation, after the first installation. -
Page 60: Initiation
17. • CRYPTON demands dowels that are recommended on pages 64 and 65 of this manual. • Check adjustment of the ground plates again. Drill the holes into the ground through the corresponding holes in the ground plates. - Page 61 Operating Instruction and Documentation CSL640/641 Secure the lift against swinging and overturning by appropriate means in order to eliminate the danger of accident. • Tie the ground plates to the platforms. • Disconnect electrical wires, hydraulic hoses and air hoses.
- Page 62 Operating Instruction and Documentation CSL640/641 Pic 13: Connection of hydraulic hoses in command unit Pic 14: Hydraulic hoses paths from command unit to the lift - 62 – TES1518/E...
- Page 63 Operating Instruction and Documentation CSL640/641 Pic.15 Electrical parts in command unit - 63 – TES1518/E...
- Page 64 Operating Instruction and Documentation CSL640/641 Pic.16 Choice of the dowels CSL 640/641 You can use equivalent dowels from another dowel manufacturer (with license) but observe their regulation. - 64 – TES1518/E...
- Page 65 Operating Instruction and Documentation CSL640/641 Pic 17: Choice of the dowel length with floor pavement or tile surface CSL 640/641 Without tiles With tiles - 65 – TES1518/E...
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Page 66: First Security Check Before Installation
Operating Instruction and Documentation CSL640/641 You can use equivalent dowels from another dowel manufacturer (with license) but observe their regulation. First security check before installation Complete and leave in this manual Serial-number: _____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ -
Page 67: Regular Security Check And Maintenance
Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ... - Page 68 Operating Instruction and Documentation CSL640/641 (Use another form for verification!) - 68 – TES1518/E...
- Page 69 Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
- Page 70 Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
- Page 71 Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
- Page 72 Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
- Page 73 Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
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Page 74: Extraordinary Security Check
Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ... - Page 75 Operating Instruction and Documentation CSL640/641 Regular security check and Maintenance Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
- Page 76 Operating Instruction and Documentation CSL640/641 Extraordinary security check Complete and leave in this manual Serial-number:_____________________________ defect veri- Check: right missing fication Remarks ------------------------------------------------------------------------------------------------------------------------------------------------------ Type plate............ .......... Short operating instruction................... Warning designation........….. ...
- Page 77 Operating Instruction and Documentation CSL640/641 CPD600 Assembly Details - 77 – TES1518/E...
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Page 78: Spare Part List
Operating Instruction and Documentation CSL640/641 Spare parts list Pages: 76 to 99 - 78 – TES1518/E... - Page 79 Operating Instruction and Documentation CSL640/641 Picture 1: Lift complete - 79 – TES1518/E...
- Page 80 Operating Instruction and Documentation CSL640/641 Picture 2: Scissors - 80 – TES1518/E...
- Page 81 Operating Instruction and Documentation CSL640/641 Picture 3: Base plate - 81 – TES1518/E...
- Page 82 Operating Instruction and Documentation CSL640/641 Picture 4: Ratchet slave side - 82 – TES1518/E...
- Page 83 Operating Instruction and Documentation CSL640/641 Picture 5: Ratchet master side - 83 – TES1518/E...
- Page 84 Operating Instruction and Documentation CSL640/641 Picture 6: Cylinder slave side - 84 – TES1518/E...
- Page 85 Operating Instruction and Documentation CSL640/641 Picture 7: Cylinder master side - 85 – TES1518/E...
- Page 86 Operating Instruction and Documentation CSL640/641 Picture 8: Pneumatic cylinder - 86 – TES1518/E...
- Page 87 Operating Instruction and Documentation CSL640/641 Picture 9: Valve - 87 – TES1518/E...
- Page 88 Operating Instruction and Documentation CSL640/641 Picture 10: Drive-on rail master side - 88 – TES1518/E...
- Page 89 Operating Instruction and Documentation CSL640/641 Picture 11: Drive-on rail slave side - 89 – TES1518/E...
- Page 90 Operating Instruction and Documentation CSL640/641 Picture 12: Traverse - 90 – TES1518/E...
- Page 91 Operating Instruction and Documentation CSL640/641 Picture 13: Control box - 91 – TES1518/E...
- Page 92 Operating Instruction and Documentation CSL640/641 Picture 14: Control box internal - 92 – TES1518/E...
- Page 93 Operating Instruction and Documentation CSL640/641 Picture 15: Hydraulic block - 93 – TES1518/E...
- Page 94 Operating Instruction and Documentation CSL640/641 Picture 16: Bypass valve - 94 – TES1518/E...
- Page 95 Operating Instruction and Documentation CSL640/641 Picture 17: Lamp - 95 – TES1518/E...
- Page 96 Operating Instruction and Documentation CSL640/641 Picture 18: Stop for jack Part No. Description - 96 – TES1518/E...
- Page 97 Operating Instruction and Documentation CSL640/641 Lift complete 050ULN08201 Drive-on rail master side 050ULN08301 Drive-on rail slave side 035ULN08675 Traverse 035ULN01200 Power unit 030ULN46039 Scissors inside, master side 030ULN26003 Scissors outside, master side 030ULN46038 Scissors inside, slave side 030ULN26002 Scissors outside, slave side...
- Page 98 Operating Instruction and Documentation CSL640/641 Part No Description 980283 O-ring seal 980482 Bearing ring 980122 Seal (compact) slave side 025AL42059 Piston slave side 035ULN10001 Ratchet 980482 Bearing ring 980283 O-ring seal 980482 Bearing ring 980126 Seal (compact) master side 025AL42020...
- Page 99 Operating Instruction and Documentation CSL640/641 Part No Description 980630 Magnet 030ULN02066 Banjo bolt 985037 Seal ring 9GE10PLRED Screwing 9439M10ZN Nut M10 DIN439B 030ULN02064 Emergency lowering 980604 Bearing ring 9OR4.47X1.78 O-ring seal 96325D06X016 Plain pin 035ULN083803 Drive-on rail master side 035ULN083863...
- Page 100 Operating Instruction and Documentation CSL640/641 Part No Description 990334 Press button 9951257 Main switch 990321 PVC cap 990300 Bypass switch DSH000/003 Pressure switch 030ULN41130 Lever 9ZFZ141ZN Tension spring 035ULN01225 Hydraulic pipe 032UL12364 Bypass Valve 035ULN01222 Hydraulic pipe 035ULN01224 Hydraulic pipe...
- Page 101 Operating Instruction and Documentation CSL640/641 Part No Description 990300 limit switch 032UL03210 lamp holder 208a 050ULN08910 Stop for jack (complete assy) 208b 970424 Rubber stop 208c 9444-A-M8x30 Eye bolt 208d 050ULN08911 Elbow bracket 208e 9934M8ZN 208f 9912M6x12ZN Cylinder screw 208g...
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Page 102: After Sales Service
Overseas Service abroad is provided by the agent from whom your equipment was purchased. Fully Comprehensive After-Sales Service Call Crypton Helpline for details of local service agents please call 0844 665 7613 Technical Information Crypton provide information and contracts covering: Car Data, Fault Code Information, Diagnostic Information, Software Support Contracts, Software Updates &...
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