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Summary of Contents for CryptOn EB30
- Page 1 EB30/EC30/630 Upgrade Page 1 Commercial Vehicle Roller Brake Tester. EB30/EC30/630 Upgrade OPERATING INSTRUCTIONS TES1343/A July 2001...
- Page 2 Every reasonable effort has been made to ensure that information within these Operating Instructions is correct at the time of release, but Crypton cannot accept-responsibility for any errors that may occur. The information in these Operating Instructions is subject to change without notice, and does not represent a commitment on the part of Crypton.
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Page 3: Table Of Contents
EB30/EC30/630 Upgrade Page 3 Index: Safety procedures for brake testing procedures Description Functions and Facilities PC Brake Diagnostic Program The Theory of Brake Testing Preparing for a Brake Test Automatic Test Procedure (NOT MOT) Manual Brake Test Procedure for Commercial Vehicles (MOT) -
Page 4: Safety Procedures For Brake Testing Procedures
EB30/EC30/630 Upgrade Page 4 Safety procedures for brake testing Notice the location of the emergency stop. The switch is located in the immediate vicinity of the brake tester. Read this user’s manual thoroughly before attempting to operate the brake tester. -
Page 5: Description
EB30/EC30/630 Upgrade Page 5 Description Main components Emergency stop Display console. High voltage control unit. Roller unit. PC with brake diagnose program Printer Remote control Accessories: Base station for wireless air pressure transducers Air pressure transducers - wireless Air pressure transducers - cable connected 1. - Page 6 EB30/EC30/630 Upgrade Page 6 2. Display console Top digital display - air pressure, ovality and weight Indicator showing type of information on top display Indicator light - 4WD (accessory) Indicator light - automatic operation Indicator light - manual operation Indicator light - scale range or 0-800 Kgf)
- Page 7 EB30/EC30/630 Upgrade Page 7 3. High voltage control. Keyboard. button (resetting of safety relay). RESET Main switch (power supply circuit breaker). 4. Roller unit. Rollers 3rd roller Fitted with: Strain gauge transducer. Speed sensor on third roller. Speed sensor on gear box Proximity sensor on third roller assembly 5.
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Page 8: Functions And Facilities
EB30/EC30/630 Upgrade Page 8 Functions & Facilities The functions and facilities of the brake tester in alphabetical order. Automatic operation (not for UK MOT use) In automatic operational mode, the brake tester will start automatically when a wheel set is driven onto the rollers and stop either when the wheels lock, when stop is pressed or when driving out of the rollers. - Page 9 EB30/EC30/630 Upgrade Page 9 Choose which wheel to be tested first before starting the test: Press 4WD once to choose the left wheel (indicated by the left light). Press 4WD again to choose the right wheel to be tested first. Press a third time to return to normal operation.
- Page 10 EB30/EC30/630 Upgrade Page 10 Symbols. The following symbols will appear on the LED display: Parking brake and number. Accept of signal from remote control Emergency stop activated The brake tester is locked and does not communicate with PC The brake tester transmits signal to printer...
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Page 11: Pc Brake Diagnostic Program
EB30/EC30/630 Upgrade Page 11 PC Brake Diagnostic Program With diagnostic program, the performance of the brakes of a vehicle can be analysed in details. The results can be analysed graphically in many ways and stored for later comparison. The program is very user friendly and supported by a comprehensive help system. - Page 12 EB30/EC30/630 Upgrade Page 12 Make: (Make of vehicle) Obligatory Reg. No. (Registration no) Obligatory Man. year (Year of manufacture) Obligatory Gross vehicle weight (maximum allowed weight) Obligatory Actual vehicle weight (Weight at time of test) Optional No. of axles: (Number of axles to be tested) Obligatory...
- Page 13 EB30/EC30/630 Upgrade Page 13 axis and the main line pressure on the X-axis. -The graph is used for analysing the function of the reduction valve. Retardation graph -when air pressure has been measured. The retardation graph shows the main line pressure on the X-axis and the retardation on the Y-axis Result as table.
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Page 14: The Theory Of Brake Testing
EB30/EC30/630 Upgrade Page 14 The Theory of Brake Testing. Brake testing on roller brake tester. Measuring the brake force is done as described in the following: An asynchronous motor turns the wheels of the vehicle. The brake force of a wheel affects the rollers with a torque, which is measured electronically. - Page 15 EB30/EC30/630 Upgrade Page 15 The pressure asserted by the foot on the brake pedal is called the brake pedal pressure. Especially interesting is the highest brake pedal pressure measured at the moment the wheels lock. The highest brake pedal pressure must be less then 50 - 70 kilos depending on the type of vehicle.
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Page 16: Preparing For A Brake Test
EB30/EC30/630 Upgrade Page 16 Preparing for a Brake Test. Turn the power on at the main switch of the brake tester and press RESET. Turn the power on by turning the switch to "I". Press the RESET button, which is lit up. -
Page 17: Automatic Test Procedure (Not Mot)
EB30/EC30/630 Upgrade Page 17 Automatic Brake Test Procedure. - NOT ALLOWED FOR MOT TESTING! Automatic operation provides the following advantages: The brake tester starts automatically when a wheel set in driven onto the rollers and is stopped either when the wheels lock or when the wheel set is driven out of the rollers, or manually by pressing STOP. - Page 18 EB30/EC30/630 Upgrade Page 18 To measure ovality takes approximately three seconds. Press gently on the brake pedal until the pointers are at 500 kgf for commercial vehicles (100 kgf for cars). Keep the pressure steady and press OVAL to start the test. Follow procedure in MOT manual for relevant class of MOT testing.
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Page 19: Manual Brake Test Procedure For Commercial Vehicles (Mot)
EB30/EC30/630 Upgrade Page 19 Manual Brake Test Procedure Procedure for MOT testing commercial vehicles. The brake tester starts up in manual operational mode when you register the vehicle on the PC. This facilitates the use of the analytic facilities which aids the identification of faults in the brake system. - Page 20 EB30/EC30/630 Upgrade Page 20 16) Press STOP 17) Press OK to store ovality result for front axle 18) Press START, left roller only should start, wait for LH green light 19) Apply foot brake smoothly until front LH wheel locks and roller stops...
- Page 21 EB30/EC30/630 Upgrade Page 21 41) Apply parking brake smoothly until wheel locks and roller stops 42) Press OK to store rear off side parking brake result, wait for lock & key to flash on lower display 43) Apply parking brake fully to allow locked brake test...
- Page 22 EB30/EC30/630 Upgrade Page 22 Procedure in more details: Register the vehicle on the PC: Key in the relevant data on the PC. (For details see the chapter "PC Diagnostic Program") page 10. The data are used for printouts and calculating and analysing the results.
- Page 23 EB30/EC30/630 Upgrade Page 23 Press START. (Left wheel starts). Pressing START will start the left wheel, (leaving the right wheel stationary). Measure brake force. Measure the brake force as described in point 5. Press OK. Press OK to store the result and to go to the next step.
- Page 24 EB30/EC30/630 Upgrade Page 24 Press Print to generate the report. When all axles have been tested press PRINT to print the report. Choose the wanted type of report from the menu on the screen.
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Page 25: Manual Brake Test Procedure For Class Iv And Class Vii (Mot)
EB30/EC30/630 Upgrade Page 25 Manual Brake Test Procedure for Class IV & VII. Procedure for MOT testing Class IV and Class VII vehicles. The brake tester starts up in manual operational mode when you register the vehicle on the PC. This facilitates the use of the analytic facilities, which aids the identification of faults in the brake system. - Page 26 EB30/EC30/630 Upgrade Page 26 Brake force tested on one wheel at the time. The imbalance (%) (Difference) is measured as the difference of brake force at the individual wheels at time of locking. The brake force during test done on both wheels simultaneously.
- Page 27 EB30/EC30/630 Upgrade Page 27 Rear axles Drive the (first) rear axle onto the rollers. Press START to start the test. (Both wheels start) Align the wheels on the rollers. Measure ovality. If applicable. Press STOP. Press OK. Press START. (Left wheel starts) Measure brake force.
- Page 28 EB30/EC30/630 Upgrade Page 28 When both wheels are correctly placed on the rollers indicated by two “U”s on the display console, the test is started by pressing START. The green lights will be turned on and the red lights will be turned off when the rollers have reached the correct speed.
- Page 29 EB30/EC30/630 Upgrade Page 29 Measure brake force. See point 5. Press OK. This completes the test of the front axle. Drive the next axle onto the rollers and repeat the procedure described above. Parking brake. Press PARK and then START (Left wheels start).
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Page 30: Maintenance
EB30/EC30/630 Upgrade Page 30 Maintenance. Remote control - change of battery Cabinet - cleaning Cabinet - replacing light bulbs Roller units - cleaning Roller units - lubrication Roller units - adjustment of tension of chain Roller units - changing of gas damper... - Page 31 EB30/EC30/630 Upgrade Page 31 IMPORTANT: Before attempting to begin the work, turn the brake tester off and lock the switch in off position. Remove stones and dirt from the rollers. Clean up the pit. Remove oil spills from the cover plates.
- Page 32 EB30/EC30/630 Upgrade Page 32 Printer – changing ink cartridge Change the ink cartridge when the print on the printout becomes faint. The printer is fitted with two cartridges, one with black ink and one with coloured ink. The two cartridges can be changed individually.
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Page 33: Trouble Shooting
EB30/EC30/630 Upgrade Page 33 Trouble shooting. The brake does not start after having driven a wheel set onto the rollers. Turn the brake tester on and press the white RESET key. Wait until the amber light is off. If the brake tester is in manual operational mode: Press START. -
Page 34: Terms And Conditions Of Sale
EB30/EC30/630 Upgrade Page 34 TERMS AND CONDITIONS OF SALE GUARANTEE We guarantee our products as free from defects due to faulty material or bad workmanship for a period of 12 calendar months for all products. The period of the guarantee commences from the date of delivery to the Purchaser, either by us or by our distributor. - Page 35 SPARES AND AFTER SALES SERVICE Spare parts and service are available through our service agent. Initial contact should be made via the Crypton Product Support Helpline on 01278 436225. All spare parts purchases are subject to minimum order values.
- Page 36 EB30/EC30/630 Upgrade Page 36 If the Purchaser breaks any of these conditions or becomes insolvent or subject to any law relating to bankrupts or being a corporation goes into liquidation, whether voluntary or compulsory or has a receiver appointed over its assets, we may suspend deliveries or, by notice to the Purchaser, terminate the contract and such termination shall be without prejudice to any other rights or remedies to which we may be entitled.
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Page 37: After Sales Service
Service abroad is provided by the agent from whom your equipment was purchased. Fully Comprehensive After-Sales Service Call Crypton Helpline for details of local service agents. 01278 436225 Crypton provide information and contracts covering: Car Data, Fault Code Information, Diagnostic Information, Technical Topics, Software Support Contracts, Software Updates &...
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we need to upgrade our EB30/S TO USE PC AND PRINTER can you assist