1. Manuals
  2. Brands
  3. Giken Manuals
  4. Controller
  5. GSK-N7
  6. Instruction manual

Giken GSK-N7 Instruction Manual

Hide thumbs Also See for GSK-N7:
Table of Contents

Advertisement

Quick Links

September.2020
GSK-N7 Controller
Instruction Manual
GIken Industrial Co.,Ltd

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GSK-N7 and is the answer not in the manual?

Questions and answers

Related Manuals for Giken GSK-N7

Summary of Contents for Giken GSK-N7

  • Page 1 September.2020 GSK-N7 Controller Instruction Manual GIken Industrial Co.,Ltd...
  • Page 2 (1)Please read this instruction manual carefully in order to ensure that you use this product correctly. (2)Part or all of this instruction manual may not be used or required without permission of Giken Industrial Co.,Ltd. (3)Please consider that handling and operation which are not described in this manual can not be performed.
  • Page 3 Caution ■Cautions at first power on １．Please check that the cable connection is correct before turning on the power. (Visual check) ２．Please attach a termination resistor (110 Ω) in the communication connector (COM port) of the GSK driver at the end. However, it is not necessary when using with only one axis.

  • Page 4: Table Of Contents

    INDEX １. System outline ............................5 ２. Specifications ............................7 ２－１ Specifications of controller ........................... 7 ２－２ Basic specifications ............................... 9 ２－３ Function and characteristics ..........................12 ２－４ Dimension ................................13 ２－４－１ Interface dimensions: Standard specification・・・GSK-IF-N7 ............13 ２－４－２ Dimension drawing: standard specification・・・GSKW-1(T)4-E(1)-N7........... 14 ２－４－３...
  • Page 5 ７－１ Fn.** display setting function list ........................61 ７－２（d-00***, d-10***）Driver parameter setting for each axis ................62 ７－３ SOC.T setting ................................ 64 ７－４ PRE.T setting ................................ 65 ７－５ REV.T setting ................................ 67 ７－６ REA.T setting ................................ 68 ７－７ Rate setting ................................73 ７－８...

  • Page 6: System Outline

    １. System outline ・“GSK Nut runner System” is the torque control type nut runner system what has the function necessary to tightening of the screw and locating. ・This system has the name specified as GSK and it is classified into driver amplifier, interface unit and AC nutrunner.. Driver amplifer section ・Tightening accuracy :3σ±2% ・GSK series improved a conventional GSS series, that was realized downsized, model integration...
  • Page 7 AC Nut runner section ・As with the conventional GSS series, ANZM-type nutrunners can be used continuously. <Specification of nut runner> Maximum Maximum Power Nut runner tightening rotational supply Weight Motor model Censor model model torque speed current [kg] [N･m] [rpm] [A rms] ANZM-250 TS4603N1920E203...

  • Page 8: Specifications

    ２. Specifications ２－１ Specifications of controller Standard type(M-net communication) Interface unit The other communication methods (IO board, CC-link, Device net, Pro-Fi net, etc) Composition Single standard type(GSK)3 kinds, Single T type(GSK)3 kinds, Driver amplifer 2 axis standard type(GSKW)2kinds, 2 axis T type(GSKW)2kinds DATA transmit / receive USB communication function (PC)
  • Page 9 Angle stop accuracy Within +0.5°(30rpm or less) Angle display minimum unit 0.1° Tightening accuracy 3σ±2% or less Connection Connection cable Standard type and T-tyap: connectingmethod GSK-IF-N7: 0.2A(通信規格による変動は無) GSK-14(T4)-E（E1、R）-N7 : 0.2A GSKW-14(T4)-E（E1、R）-N7 : 0.2A Rated current GSK-15(T5)-E（E1、R）-N7 : 0.3A GSKW-15(T5)-E（E1、R）-N7 : 0.4A Controller GSK-17(T7)-E（E1、R）-N7 : 0.3A power supply...

  • Page 10: ２－２ Basic Specifications

    ２－２ Basic specifications Standard specification GSK-14-E-N7 GSK-15-E-N7 GSK-17-E-N7 model （GSK） Standard specification GSKW-14-E-N7 GSKW-15-E-N7 model （GSKW） T specification model GSK-T4-E-N7 GSK-T5-E-N7 GSK-T7-E-N7 （GSK） T specification model GSKW-T4-E-N7 GSKW-T5-E-N7 （GSKW） Fieldbus Anybus Corresponding M-NET Device- PROFI- PROFI- Ether- System standard (Standard) LINK NET-I/O NET-IRT...
  • Page 11 current [Arms] Rated torque 0.159 0.318 0.64 1.27 2.39 2.39 [N・m] Instantaneous maximum 0.95 1.91 3.82 7.64 14.32 14.32 torque [N・m] Maximum speed 12500 7500 12500 without load rpm] Motor drive Transistor PWM Sine / Square wave drive system Incremental encoder Angle sensor (With the zero magnification signal, line driver output, 256C/T) Operating...
  • Page 12 ・ANZMCH series (Small torque sensor amplifier and high speed type) Model Compatible controller ANZMCH-200 GSKW-14(T4)-E-N7 ANZMCH-450 GSK-14(T4)-E-N7 GSKW-15(T5)-E-N7 ANZMCH-900 GSK-15(T5)-E-N7 ANZMCH-1500 ANZMCH-1850S GSK-17(T7)-E-N7 ANZMCH-2000 ANZMCH-2500 ・ANZMSH series (Small torque sensor amplifier and short and high speed type) Model Compatible controller ANZMSH-120 GSKW-14(T4)-E-N7 ANZMSH-130...

  • Page 13: ２－３ Function And Characteristics

    ２－３ Function and characteristics Over current, over load, over speed, encoder failure, The protected function drive power failure, E2PROM failure and CPU failure, etc. Alarm No., NG information Program No., Block No. display 7SEGMENT LED Operation monitor Tightening result (Torque, etc.) Set the following parameters by a personal computer and input them to the IF unit.

  • Page 14: ２－４ Dimension

    ２－４ Dimension ２－４－１ Interface dimensions: Standard specification・・・GSK-IF-N7...

  • Page 15: ２－４－２ Dimension Drawing: Standard Specification・・・Gskw-1(T)4-E(1)-N7

    ２－４－２ Dimension drawing: standard specification・・・GSKW-1(T)4-E(1)-N7...

  • Page 16: ２－４－３ Dimension Drawing: Standard Specification・・・Gsk-15（17）-E(1)-N7

    ２－４－３ Dimension drawing: standard specification・・・GSK-15（17）-E(1)-N7 ※GSK-15-E(P)(1)-N7 の際はファンが付きませんのでご注意ください...

  • Page 17: ２－４－４ Dimension Drawing: T Type Specification・・・Gsk-T5（T7）-E (1)-N7

    ２－４－４ Dimension drawing: T type specification・・・GSK-T5（T7）-E (1)-N7...

  • Page 18: ２－４－５ Dimension Drawing: Standard Specification・・・Gskw-15-E (1)-N7

    ２－４－５ Dimension drawing: standard specification・・・GSKW-15-E (1)-N7...

  • Page 19: ２－４－６ Dimension Drawing: T Type Specification・・・Gskw-T5-E (1)-N7

    ２－４－６ Dimension drawing: T type specification・・・GSKW-T5-E (1)-N7...
  • Page 20 ２－４－７ Dimension drawing(Display)： type・・・ GSK-D2-N7 ・パネルカット寸法...

  • Page 21: Wire Connection

    ３. Wire connection ３－１ Connection reference drawing ３－１－１ GSKW System connection reference diagram...

  • Page 22: ３－１－２ Gsk System Connection Reference Diagram

    ３－１－２ GSK System connection reference diagram...

  • Page 23: ３－２ Used Connector And Mating Connector

    ３－２ Used connector and mating connector ３－２－１ GSK Used connector and mating connector ・GSK driver unit (14/T4) Matching connector Matching connector Port No. Name Used connector type annexed housing 734-166 734-106 For the control power ― ○ (WAGO) (WAGO) 1-1827876-4 1-1827864-4 1827570-2 Not used...

  • Page 24: ３－２－２ Communication Port Details Owned By The Interface

    ・GSK Interface unit Matching connector Matching connector Port No. Name Used connector type annexed housing PLC connection 1-1827876-3 1-1827864-3 1827570-2 ― port (TYCO) (TYCO) (TYCO) Control power 734-144 734-104 ― ○ supply input port (WAGO) (WAGO) 1-1827876-2 1-1827864-2 1827570-2 Not used ―...

  • Page 25: ３－３ External Connection

    ３－３ External connection ３－３－1 External connection diagram (between GSK and NR) : Driver amplifier of standard specification and T specification...

  • Page 26: ３－３－２ External Connection Diagram (Interface～Connected Device):Interface

    ３－３－２ External connection diagram (interface～connected device):Interface...

  • Page 27: ３－４ Cable Model List

    ３－４ Cable model list ３－４－１ GSK cable model list Cable name NR that can use the cable Cable model ANZM-50～ANZM-850 etc K8M5DW-4R-□M Motor direct cable ANZM-1600～ANZM-3500 etc K8M30D-4R-□M (NR～Driver)※1 ANZM-5000～ANZM-9000 etc K8M90D-4R-□M ANZM-50～ANZM-850 etc K8M5TW-4R-□M Motor relay movable cable ANZM-1600～ANZM-3500 etc K8M30T-4R-□M (NR～Relay section) ANZM-5000～ANZM-9000 etc...
  • Page 28 Noise countermeasure ３－５ ３－５－１ Noise countermeasure example Attach the ferrite core for noise suppression to the controller side of the cable. For the positioning GSK encoder cable, attach it to the encoder side of the cable. Recommended countermeasure parts...
  • Page 29 ３－４－２ GSKW cable model list Cable name NR that can use the cable Cable model ANZM-50～ANZM-850 etc K8M5DW-4R-□M Motor direct cable (NR～Driver)※1 ANZM-1600～ANZM-3500 etc K8M30D-4R-□M ANZM-50～ANZM-850 etc K8M5TW-4R□M Motor relay movable cable (NR～Relay section) ANZM-1600～ANZM-3500 etc K8M30T-4R-□M ANZM-50～ANZM-850 etc K8M5TW-4A□M Motor relay fixed cable (Relay section～Driver)※1 ANZM-1600～ANZM-3500 etc...

  • Page 30: Signal

    ４. Signal ４－１ Type of input / output signal Parallel I/O Points Name Specification Contents Parallel input DC24V 48 points IN1~IN48 signal 11mA This installs and uses a exclusive Anybus board Parallel DC24V 48 points OUT1~OUT48 output signal 30mA max Serial I/O Note Using...

  • Page 31: ４－２ Input/Output Signal

    ４－２ Input/Output signal ４－２－１ Input signal Input(“PLC” ⇒ “GSK”) Name Contents It is an operation preparation command to the GSK system. OFF: Operation prohibited. GSK-IF does not work. ・Start signal is not accepted. ・GSK performs emergency stop if this signal becomes OFF IN 1 Operation ready during operation...
  • Page 32 X JOG - It performs jog operation on X and Y axes respectively。 YJOG + Y JOG - 【Positioning mode only】 INX 1 This signal is used to suspend X-axis movement 21-22 INX 2 in automatic operation. 【Positioning mode only】 INY 1 This signal is used to suspend Y-axis movement 23-24...

  • Page 33: ４－２－２ Output Signal

    ４－２－２ Output signal Output(“GSK” ⇒ “PLC”) Name Contents This signal informs the PLC etc. that the preparation for operation is completed. If this is not output, the system does not energize the nut runner. OFF: Servo motor power off The connected motor can not operate because the power is off. Opration ready OUT 1 ON: Servo motor power on...
  • Page 34 Name Contents 【In case of multi axis mode】 It is always OFF 【In case of positioning mode】 Tightening These signals show the result of program operation toatal OK by automatic operation. 17-18 /Tightening At the start of automatic operation, both signals are OFF. total NG Either of these becomes ON when all tightening commands of the specified program number are completed.
  • Page 35 Name Contents 【Positioning mode only】 Position 1 output These indicate the current position number in binary with each signal as a bit. 41-48 Position 128 (8-bit data where "Position 1 output" is regarded as LSB) output If the value indicated by these is 0, it has not reached the coordinates of any number.
  • Page 36 Name Contents The ON state of this signal is the start condition of the retightening mode. Loose complete When the loosening signal is turned on at the loosening mode, this signal is turned on. This signal indicates that the retightening operation is required when the overall NG is output and the retighteing function is Loose waiting effective.

  • Page 37: ４－３ Input / Output Signal Map

    ４－３ Input / Output signal map Input(“PLC” ⇒ “GSK”) bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 Operation AUTO Inching Determination Start Alarm reset QL input QL mode ready /MANU start reset Program Program bit1 Program bit2 Program bit3 Program bit5...
  • Page 38 Output(“GSK” ⇒ “PLC”) bit 0 bit 1 bit 2 bit 3 ｂit 4 bit 5 bit 6 bit 7 Opration Program ready NR unit OK Battery OK Total OK Total NG NR running QL COMP. running completed Z axis home Program Output Program bit1 Program bit2 Program bit3 Program bit4 Program bit5...

  • Page 39: ４－４ Select A Sequencer

    ４－４ Select a sequencer The communication that GSK-IF can connect as standard is M-NET. GSK-IF reads the ID of each board when power is turned on and operates according to each communicatio. And so there is no change of communication switching settings. ４－４－１...

  • Page 40: Operation Timing Chart

    ５. Operation timing chart ５－１ Power on and inching operation (It will work at the speed and direction setting of rotation and inching that has been selected (1 to 24) by the program selection signal (1 to 5))

  • Page 41: ５－２ Program Operation - 2 Step Operation 1

    ５－２ Program operation - 2 step operation 1 (1 block setting, if the judgment OK)

  • Page 42: ５－３ Program Operation - 2 Step Operation 2

    ５－３ Program operation - 2 step operation 2 (When 1 block has settings of the 3 axis, first and second axis become NG at first step, third Axis is OK up to a two-step: there is QL process)

  • Page 43: ５－４ Program Operation - 2 Step Operation 3

    ５－４ Program operation - 2 step operation 3 (When 1 set block has the 2 axis, first axis become NG at first step, second axis is OK up to a two-step: QL process is nothing)

  • Page 44: ５－５ Program Operation - 1 Step Operation 1

    ５－５ Program operation - 1 step operation 1 (2 block setting of, among the three axes, 1 and 2-axis is the first block NG, 3 Axis OK, 2 th block all axes OK : 1 block after QL)

  • Page 45: ５－６ Program Operation - 1 Step Operation 2

    ５－６ Program operation - 1 step operation 2 (2 block setting of, among the three axes, 1 and 2-axis is the first block NG, 3 Axis OK, 2 th block all axes OK: at the end of the program collectively QL)

  • Page 46: ５－７ Program Operation - 2 Step Operation 4

    ５－７ Program operation - 2 step operation 4 (1 block, there is IN set ting to the second step)

  • Page 47: ５－８ Program Operation - 1 Step Operation 3

    ５－８ Program operation - 1 step operation 3 (3 blocks, if allowed to operate in the block order specified by the block selection signal: When the block select 1 to 5 are all OFF will operate from the block 1 in the order)

  • Page 48: ５－９ Interruption Of Program Operation (Reset)

    ５－９ Interruption of program operation (reset) (And if one block after the end of reset in one step × 2 blocks operation is turned ON If it became a reset or ON in the first block of the operation)

  • Page 49: ５－１０ Operation Ready Off And Start Off At Program Operation

    ５－１０ Operation ready OFF and Start OFF at Program operation (At the 1 step × 2 blocks program , “Operation preparation OFF" occur in the first block and “program start off” occur the 2nd block.)

  • Page 50: ５－１１ Alarm Output And Alarm Reset During Program Operation

    ５－１１ Alarm output and alarm reset during program operation (At the 1 step × 2 blocks program ,the alarm occurs in the middle of first block , if that was allowed to restart after the alarm reset)

  • Page 51: ５－１２ Tightening Angle Sampling Operation

    ５－１２ Tightening angle sampling operation (It will start the operation at the tightening angle sampling start signal turn ON in the state of Completion of operation preparation.)

  • Page 52: Setting

    ６. Setting ６－１ Display / setting function It will display the each kinds data, parameters and condition by the 7SEG.LED 6-digit. You can change the settings in the push-button operation. ６－１－１ About the viewpoint of the display...

  • Page 53: ６－１－２ Operation The Display Unit

    ６－１－２ Operation the display unit ※important※ GSK driver you need to set the the axis number (1 to 30 decimal) in order to identify each axis. If you use the driver in two or more axes, please set the axis number in the following way by operating the panel.

  • Page 54: ６－１－３ Setting Example

    ６－１－３ Setting example For GSK · GSKW, each parameter can be changed by using the bottom button of 7 SEG display part. Here, we will explain the setting of representative parameters using 7 SEG display by using several examples. For the setting place etc. of each parameter, please refer to paragraph 7. ※Procedure of setting axis number When assembling equipment with GSK, you have to recognize each axis to number of each axis's own number.
  • Page 55 ※Please set the controller axis numbers so that they do not overlap.

  • Page 56: Procedure To Erase The 7 Segment Display Of W Type Unused Axis

    ※Procedure to erase the 7 segment display of W type unused axis There are circumstances such as using only one axis when using W type. If you don’t set the axis number, you can use W type as it is. However, 7 SEG on the unused axis continues to discharge the sensor unconnected alarm.

  • Page 57: Procedure Of Changed Tightening Sampling Stop Torque

    ※Procedure of changed tightening sampling stop torque It setting When you set the tightening method from the PC, there is a sampling setting as a method for making that setting. Here, we show how to set the target torque of the sampling operation to automatically collectthe tightening information with the setting method.

  • Page 58: Procedure To Change Overload Alarm Threshold

    ※Procedure to change overload alarm threshold This alarm is output when the average motor current exceeds the overload alarm threshold. Here we show how to read the average current value of the motor, the rated current value of the motor, and how to set the threshold based on it.

  • Page 61: ６－２ Program Configuration

    ６－２ Program configuration...

  • Page 62: Setting Function Details

    ７. Setting function details ７－１ Fn.** display setting function list It can set internal data and modify and monitor at the panel surface of the GSK controller. Select data Matter of display data Remarks Fn0-00 Status of 2-axis motion Special display Fn 0-01 I / O status Display in the code the state of the DI and DO...

  • Page 63: ７－２（D-00***, D-10***）Driver Parameter Setting For Each Axis

    ７－２（d-00***, d-10***）Driver parameter setting for each axis Here you can change the key parameter information of the driver amplifier. Enter the following address numbers in the * part of (d-00 ***), and it switches to the input screen with the H / D button. (Refer 6-1-2.) Address Name...
  • Page 64 Address Name Matter Unit This sets whether the axis of this driver amplifier is used as a nut runner or as a positioning motor. Axis type 1: Nut runner 2:X axis motor 3:Y axis motor ― ※This is set before operation check. Unlike axis number, it can be set by PC setting software.

  • Page 65: ７－３ Soc.t Setting

    ７－３ SOC.T setting It is the setting for performing screw tightening before the preparation operation. (Numbers 1 to 50) Bolt picked up, it performs a gear check, fitting, etc., and then to state that can be screw-tightening. Number is the number of the case to be set from GSK driver panel (Axx-yy) Matter Unit (yy)

  • Page 66: ７－４ Pre.t Setting

    ７－４ PRE.T setting This setting is for rotating at high speed and moving the screw to the seating position. (No. 1 to 50) The number is the number when setting from the GSK controller panel (Lxx-yy) Matter Unit (yy) Rotation angle No.00 1 °...
  • Page 67 Matter Unit (yy) Pre- tightening cut angle No.22 It stops when it reaches this set angle from measurement starting torque. 1 ° This setting uses angles to prevent mistakes. Stall time ☆ In the case of current control after reaching the cutting torque, in order to stabilize the No.23 1msec tightening torque, it is necessary to hold that torque for a fixed time.

  • Page 68: ７－５ Rev.t Setting

    ７－５ REV.T setting You use the seating detection determined that the burning decision. Number is the number of the case to be set from GSK driver panel (Gxx-yy). Matter Unit (yy) Judgment torque No.00 0.1Nm If this torque is exceeded when reaching the measurement angle, NG is output. Reverse angle No.01 1 °...

  • Page 69: ７－６ Rea.t Setting

    ７－６ REA.T setting It is set for a final tightening of the screws. (Numbers 1 to 50) This tightening will choose from two types of torque method / angle method. However, if it is set without torque sensor, selection methods tightening of No.00 is ignored. (Or without torque sensor is set in the driver parameters.) Method Exit conditions...
  • Page 70 Matter Unit (yy) Closed fast decision angle: If the measurement start torque is detected earlier than this set angle, No.15 "fast-tightening NG" is output. 1 ° In this case, fast-tightening refers to a state in which the screw hole is crushed and the screw is not tightened.
  • Page 71 Matter Unit (yy) Snug torque speed: Angle It sets the speed at which the snag torque is reached 1rpm method during smoothing tightening. Speed 3, 4 additional mode: No.28 It sets whether to use Speed 3 and 4. ― 0:None 1: Execution Speed 3 switching angle: No.29 1 °...
  • Page 72 Tightening wave and Zone judgement...
  • Page 73 ABOUT GRADIENT JUDGMENT...

  • Page 74: ７－７ Rate Setting

    ７－７ Rate setting It is the basic settings for the nut runner axis. （Number 1 to 30） Please set a value corresponding to the motor and sensors to be used in the nut runner. Number is the number of the case to be set from GSK driver panel (Uxx-yy). Matter Unit Torque sensor rate/Current sensor rate...
  • Page 75 (Note 1).About Nut runner type Nut runner type Value Nut runner type Value ANCKH-150 ANZM-7000 ANCKH-350 ANZM-9000 ANCKH-600 ANZM-12000 ANCKH-1000 ANZM-15000 ACKHM-200 ANZM-20000 ACKHM-500 ANZMH-200 ACKHM-400 ANZMH-450 ACKHM-700 ANZMH-900 ANZM-50 ANZMH-1500 ANZM-250 ANZMH-9000 ANZM-350 ANZMSH-130 ANZM-500 ANZMSH-150 ANZM-850 ANZMSH-500 ANZM-1600 ANZMSH-700 ANZM-2000 ANZMSH-2000...

  • Page 76: ７－８ X-Axis Rate Setting

    ７－８ X-axis rate setting This is a basic setting for the X axis. (No. 1 to 30) Please set the motor type and moving speed etc. used by the X axis. X axis rating numbers 28 to 30 have special meanings. ・...

  • Page 77: ７－９ Ｙ-Axis Rate Setting

    ７－９ Ｙ-axis rate setting This is a basic setting for the X axis. (No. 1 to 30) Number is the number of the case to be set from GSK driver panel (= xx-yy). Matter Unit (yy) Acceleration time constant No.00 10rpm/s This sets the acceleration when moving the position.

  • Page 78: ７－１０ Point Seting

    ７－１０ Point seting It will remember the XY coordinates of each unit in the form of a point number. If GSKIF instructs the move to GSK driver, specify the point number, not the coordinate value. Number is the number of the case to be set from GSK driver panel (= x-yyy-z). The x is the unit number (1 ~ 4), yyy is point number (1 ~ 255), z indicates the axis type.

  • Page 79: ７－１１ （Ｆｎ．０１）Tightening Result Monitor Of 1St Axis

    ７－１１ （Ｆｎ．０１）Tightening result monitor of 1st axis Matter Fn.1-00～42 This displays the tightening result of the first axis. This function is for confirmation only. Please note that the content can not be changed. ７－１２ （Ｆｎ．０２）Tightening result monitor of the 2nd axis Matter Fn.2-00～42 This displays the tightening result of the second axis.
  • Page 80 ※Fn.1 および Fn.2 の表示内容 In Fn1-xx and Fn2-xx in the data selection mode, you can check the data on screw tightening of CH1 and CH2. The following table shows the display contents for the above xx numbers. 締付データ Contents (xx) Screw number Program number The torque results of socket alignment operating...

  • Page 81: ７－１３ （Ｆｎ．０３）Input / Output Monitor

    ７－１３ （Ｆｎ．０３）Input / output monitor The displayed content changes according to the value specified in “PLC signal monitor unit” of Fn 6-05 IF parameter. The display format is fixed to 2 hexadecimal digits. 【When monitor unit = 1 to 6】 This monitors the PLC (including M-NET) signal of the specified unit number.
  • Page 82 【Monitor unit = 0】 This monitors the internal state of GSK interface. ※ All indication is hexadecimal number. Matter 2 digits display IP address of GSKIF of the board for FTP transfer “<No0>. <No1>. <No2>. <No3>” Fn3-No0~3 ※If you set the IP address to "0.0.0.0" in the FTP network settings, the IP address stored inside the Anybs board will be displayed.

  • Page 83: ７－１４ （Ｆｎ．０４）Operation Instruction From Gsk Controller

    ７－１４ （Ｆｎ．０４）Operation instruction from GSK controller The Fn.4 writting operation is an operationcommand for GSK interface. This performs the following operation by setting the operation type to Fn4-00 and the data number to Fn4-01 and pressing the ← button for a long time. Matter Commentary 1: REA.T result print start...

  • Page 84: ７－１６ （Ｆｎ．０６）Interface Unit Setting

    ７－１６ （Ｆｎ．０６）Interface unit setting Matter Unit (yy) Basic setting Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Reserve Reserve Reserve Reserve Reserve Reserve IOB2 [Bit0]System GSK operation No.00 ― 0: Standard GSK (connect PLC) 1: System GSK（Unused PLC） [Bit1] Whether to use 2 I/O boards in system GSK 0: Not used(CN14 connector only) 1:Use(CN13/CN14 connector) [Bit2-7] Reserve [Quality control PC waveform reading maximum waiting time]...
  • Page 85 Matter Unit (yy) Communication speed of the external display (bps) 0:38400 1:57600 2:76800 3:115200 【Note: the operation of the later version 1721-141】 When the power is ON it will connect at the optimal speed to check No.07 ― the communication speed of the display. This setting is the default communication speed in the case of the connection between the power is turned ON display it could not be confirmed.
  • Page 86 Matter Unit (yy) [Parameters for Special Equipment] Value of No.13 Meaning 1(Special equipment 1) Unused No.14 ― A special unit that moves the position in the setting 2(Special equipment 2) of the nutrunner is specified in Bit (Bit0 = UNIT1, bit1 = UNIT2, ..., Bit6 = UNIT7) PLC setting 2 Extended setting for PLC operation [In the case of MNET]...

  • Page 87: ７－１７ （Ｆｎ．０７）Id Connection Setting

    ７－１７ （Ｆｎ．０７）ID connection setting Number Matter No._0 ID controller output content setting No._1 ID controller output content setting No._2 ID controller output content setting No._3 M-Net start address setting " set at the 1-7 " Please refer to the following about the details of the above-mentioned Fn.7. Setting Digit Matter...
  • Page 88 (Note 1) Transmission digit setting list Setting Torque, Angle, Slope Time Remarks value Not send 2 digits with decimal point ＊．＊ ＊．＊ 3 digits with decimal point ＊＊．＊ ＊．＊＊ ＊＊＊．＊ ＊．＊＊＊ 4 digits with decimal point ＊＊＊＊．＊ ＊＊．＊＊＊ 5 digits with decimal point 6 digits with decimal point ＊＊＊＊＊．＊...

  • Page 89: ７－１８ About Z Axis Setting

    ７－１８ About Z axis setting ７－１８－１ Coordinate setting of Z axis The coordinates of the Z axis are set in setting No. 160 to 239 (XY point No. 161 to 240) of point setting. Therefore, the points when using the Z axis are only point numbers 1 to 160 and four original positions. The value set here indicates the descent amount in units of 0.1 mm when the "Cylinder operation"...

  • Page 90: ７－１８－２ Z Axis Rate Setting

    ７－１８－２ Z axis rate setting When using a Z axis motor, the setting No. 240 to 250 of the point setting is the setting area of the Z axis rating. Unlike X-axis and Y-axis ratings, Z-axis ratings are fixed for each unit. It is not possible to change the rating number during automatic operation.

  • Page 91: Supplementary Explanation

    ８. Supplementary explanation ８－１ Motion assist function ①Zero-magnification check function If the check box in the program setting is checked, zero magnification check will be performed. If it is not present, this check will not be performed. This check is always performed in multi-axis mode. In positioning mode, it is executed only at the first tightening block.

  • Page 92: Monitor Output

    ９. Monitor output Any internal signal of this driver is converted into an analog signal of -8V ~ + 8V, it can be monitored. The output voltage is scaled so that the setting value of the monitor output scale become 8V. The analog monitor signal is output to M1.M2 pin on the panel surface of the driver.

  • Page 93: Code Table

    １０. Code Table １０－１ ＮＧ code list Code Operation Matter display FFFF Emergency stop Basic NG FF00 Preparation for operation off during operation or START OFF in the running program. Zero offset error 0001 During the zero / magnification check, zero point output exceedes the set over range. Magnification error 0002 During the zero / magnification check, magnification output exceeds the set...
  • Page 94 Code Operation Matter display Real tightening gradient NG 0404 Gradient at an angle method exceeds the set value. It has ended operation before the acquisition of basic gradient. Real tightening early tightening NG 0407 The tightening torque reached the cut torque between the start and the early tightening judgment angle.

  • Page 95: １０－２ Alarm Code List

    １０－２ Alarm Code List １０－２－１ Interface alarm The table below shows the list of alarms (EC *) that occurred in GSK-IF. Code display Detection factor Cause Measures contents Confirm program selection Specified program No. out of range signal rogram selection error Program No.

  • Page 96: １０－２－２ Interface Alarm Details

    １０－２－２ Interface alarm details Interface alarms have multiple causes for each alarm. The detail code can be found in the configuration software or on the display. EC0 Selected program error 【Detection content】 Program choice and content issues 【Cause and measures】 Detail code Cause Measures...
  • Page 97 Program step error 【Detection content】 Unreadable operation step in setup program or read error of program step 【Cause and measures】 Detail code Cause Measures (***2) Program backup error (Life of FRAM etc.) (Also occurs when the program is not written Program rewrite 0102 once after changing the program Max value...
  • Page 98 EC4 External communication error (sequencer connection error) 【Detection content】 Communication error with external control equipment (sequencer etc.) 【Cause and measures】 Detail code Cause Measures (***5) It depends on the connected device 0105 Communication failure (at startup) Supplementary materials M-NET: Receive size specification 0205 IO size check on MNET sequencer side from the parent station is too small...
  • Page 99 EC5 Position move failure 【Detection content】 Abnormality regarding positioning operation of XYZ 【Cause and measures】 Detail code Cause Measures (***6) Return: There is an axis that has not been home- 0106 Home position return returned and can not operate There is an axis for which return-to-origin is not 0206 completed, and the program operation can not Home position return...
  • Page 100 EC7 CAN communication error 【Detection content】 CAN communication error 【Cause and measures】 Detail code Cause Measures (***8) CAN open failure 0108 Upgrade of IF firmware version (insufficient resources such as RAM) CAN communication failure at startup Wiring confirmation (termination resistance etc.) ・...

  • Page 101: １０－２－３ Alarm Generated In The Gsk Driver (E**)

    １０－２－３ Alarm generated in the GSK driver (E**) Code Alerm names and detection contents / Cause of generation and treatment [IPM error] Power drive signal error (overcurrent / overheat / power supply error) 1. Short circuit between motor windings : Replace motor 2.
  • Page 102 [Sensor abnormality] There is no HZ state when the power saving encoder power is ON 1. Sensor setting error : Review parameters of “d00140” 2. Abnormal motor angle senso r: Replace motor [Abnormal sensor] Excessive amplitude of resolver signal 1. Unresolvable resolver : Please contact us 2.
  • Page 103 [Z-axis pressing error] CH2 side is not Z axis [Z-axis pressing error] CH1 side is not nutrunner axis [Z-axis pressing error] CH1 and CH2 are not the same unit number...

  • Page 104: Indication Of Display

    １１. Indication of display 【Axis array】 This screen shows the alignment of the axes. Each screw is displayed in white before tightening, in green when tightening is OK, and in red when tightening is not performed. If the screw display number is set to a value over 60, the axis number is not displayed.
  • Page 105 【Tightening wave】 There are the following types of tightening waveforms that can be viewed on this screen. ･"Horizontal axis: time-vertical axis: torque" ･"Horizontal axis: time-vertical axis: speed" ･"Horizontal axis: angle-vertical axis: torque" ･"Horizontal axis: angle-vertical axis: speed" 【Setting Menu】 You can check various setting parameters in the items on this screen.
  • Page 106 【Common settings】 【Unit setting】 This screen displays the motor type of each axis There are [Unit setting] [tightening data output] [option and the unit number to which it belongs. setting] in the common setting menu. 【ID-Controller settings】 【Option settings】 This screen displays the settings in the option items. In this screen it sets the tightening data output from the controller.
  • Page 107 【Positioning settings】 【X axis rate settings】 This screen sets each parameter details This item sets the ratings and coordinates required of X axis motor rated value setting. when using positioning control with the X-axis There is a screen to set the rated value of Y-axis motor and Y-axis.
  • Page 108 【Nut runner setting】 【Rate setting】 This screen displays each parameter of the nutrunner used There are [Rate setting] [SOC.T] [REV.T] on the rated setting. [PRE.T] [REA.T] [Data collection] as nut runner setting. 【SOC.T】 The parameter of SOC.T set value is displayed. Finer control and judgment can be performed with the setting items of the option.
  • Page 109 【REV.T】 This screen displays the set value parameters in reverse operation. 【REA.T-torque method】 The parameter of REA.T set value in torque method control is displayed. Finer control and judgment can be performed with the setting items of the option. 【REA.T-Angle method】 The parameter of REA.T set value in angle method control is displayed.
  • Page 110 【Password input】 The password entry screen shown on the left will be displayed by pressing the “[Write settings]” button on each setting screen. Each parameter in the nut runner setting can be changed by entering the password and the ENT key. 【Data collection】...
  • Page 111 【I/O monitor input】 It's possible to do input confirmation of I/O monitor. A screen is changed by an arrow button. 【I/O monitor output】 It's possible to do output confirmation of I/O monitor. A screen is changed by an arrow button.

  • Page 112: Maintenance And Inspection

    １２. Maintenance and inspection １２－１ Notes １２－１－１ Maintenance and Inspection Precautions ・After powering off and power detection, you should remove the unit. ・Do not work with wet hands. It may cause an electric shock. ・Do not measure the insulation resistance of the controller. It may cause damage to the controller. ・Do not disassemble or repair by yourself.

  • Page 113: １２－１－６ Cooling Fan

    １２－１－６ Cooling fan Depending on the bearing life of the cooling fan, it will be the life in continuous 10,000 to 30,000 hours. １２－１－７ Battery Battry life is basically about 2 years. But it varies depending on the application to use. １２－１－８...
  • Page 114 RETRY: If NG in each operation (SOC.T, PRE.T, REV.T and REA.T) in the block,it is possible to retry the operation. If NG occurs from the block start declaration to the step before the retry, the operation from the retry to the end is executed. If NG did not occure, the operation following the rtry will not be executed.

  • Page 115: Supplemental Explanation

    Supplemental explanation Precautions for wiring the Arc-Net Please use the following drawing for the Arc-Net wiring. Please set 110Ω resister to (+)(-) on the arc net connector of the end unit driver . Notes on using M-net communication When selecting M-net for communication with PLC, you must set the M-net start address setting "Fn. 7 No. 03" from the 7SEG panel.

  • Page 116: About Gsk Additional Functions

    About GSK additional functions ①Area judgment You set the area value to be used for judging screw defects. Calculation of area value is obtained by integral calculation on torque and angle curve during Pre-tightening cycle. With the tightening waveform of the automatic measurement item in the setting software, you can check the waveform used for this calculation.

  • Page 117: ⑥Sd Card

    ⑥SD card In GSK, several functions can be used by inserting the SD card memory into the SD card slot at the top of the I / F. The available functions are shown below. (1)Reading, saving and writing GSK settings (2)Automatic storage of tightening result ※Caution※...
  • Page 118 (2) A UTOMATIC STORAGE OF TIGHTENING RESULT The tightening result when operating automatically, is received at any time from GSK interface and the data is preserved in a "HISTORY.CSV" file. ・SAVE.INI file When this automatic preservation is performed with multi-axis tightening, it may take too much time to store all the waveform data.
  • Page 119 ・HISTORY.CSV When the SD card is inserted into the slot of the GSK-IF, the tightening result is written to the SD card. "HISTORY.CSV" is the file which the tightening result is written at this time. The file name actually saved is "0000_his.CSV". ①...

  • Page 120: Predictive Maintenance Function

    Predictive maintenance function ①Outline of Predictive Maintenance The predictive maintenance function is a function to urge early exchange and maintenance by notifying before the GSK Nutrunner system fails. This function prevents occurrence of breakdown on the manufacturing line. This function warns the parts life of the GSK system (GSKIF / GSK driver). Controller electronic Warning will be issued when parts life comes close, component life warning...

  • Page 121: ②Gsk Controller Electronic Component Lifetime Warning

    ②GSK controller Electronic component lifetime warning If even one of the following warning conditions occurs, the output signal to the PLC "warning of electrical component life warning" turns ON. The warning level in the table is the initial value and so it is possible to change from 7 segment monitor.

  • Page 122: ③Nut Runner Failure Prediction Warning

    ③Nut runner failure prediction warning If any of the following warning conditions occur, the output signal "protection warning" will turn ON. The warning level in the table is the initial value and can be changed by the personal computer. When the warning level is 0, warning judgment is not performed Driver overload warning Warning The load current of the GSK driver exceeds a certain value.
  • Page 124 Notes on input / output communication 1.Program selection When selecting a program, the number to be selected must be within the range of 1 to the selected maximum value. If the program number is 0 or more than the set maximum value, it will cause ALCO (program not selected NG). 2.Judgment reset Judgment reset is not accepted except during general judgment output after program termination.
  • Page 125 Precautions to read history Make sure to give sufficient reading time to read the history data. (In the case of communication speed at 19200 Bps, about 4 minutes of reading time is needed per axis.) ☆Setting possible･not possible items Manual Input from Item input...
  • Page 126 ☆About connection setting of ID controller 1.Outline Connecting the interface unit with ID controller by serial communication (RS422), transfer of engine number, setting of the calendar and transmission of result data become possible. 2.Secification of communication Communication method ：RS422 Communication speed：9600bps Start bit：1 Stop bit：1 Parity：...
  • Page 127 ［Engine no.］=1234567 (Number of letters is according to the parametter) ［Axis no.］=01 to 30 (2 letters) ［Torque］=123.4 (Number of letters is according to the parametter) ［Time］=12.34 (Number of letters is according to the parametter) ［Gradient］=99.9 (Number of letters is according to the parametter) ［Each axis judgement］＝0000(OK) or NG code (4 letters) Select with condition of starting transmission It is possible to set timing of the transmission from the interface unit by the parameter.
  • Page 128 About setting １．Installation GSK-14. GSKW-14, GSK-T4 and GSKW-T4 have no diference about standard specifications and T specifications, so the installation method is the same. Also, unlike other controllers, there is no additional action required for installation. When installing all GSK units, install a cooler or fan so that the temperature inside the panel to be installed the units will be 50 °...

  • Page 129: Change Log

    Change log Data Contents of change Note First 2019/4 ― ― Output signal added ・ SD card warning Ver7010~ 2019/6 ・ Driver ready ・ Warning Motor power cable specification clearly stated 6-1.Adding operations to explain 7-2.Adding parameters to be described 2019/9 10-2-3.
  • Page 130 memo...
  • Page 131 技研工業株式会社 ■HeadOffice 97-8, Imago-cho Yamatokoriyama, Nara, 639-1031 TEL：+81-743-59-3730 E-Mail（Sales engineering department）：gyomu@gikenkogyo.com E-Mail（Control engineering section）：seigyo@gikenkogyo.com ■Nagoya Branch Office 1202, Kumada, Nagakute, Aichi, 480-1144 TEL：+81-561-63-5321 E-Mail：nagoya@ gikenkogyo.com ■Kanto Branch Office 1-2-15, Matoba, Kawagoe-city, Saitama, 350-1101 TEL：+81-49-298-4755 E-Mail：kanto@ gikenkogyo.com 6th edition:Jan.2020...

This manual is also suitable for:

Gsk-14Gskw-14Gsk-t4Gskw-t4Gsk-15Gsk-17 ... Show all

Table of Contents