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Giken GSK Series Instruction Manual

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Instruction Manual
GSK/GSKW Controller
November.2017
GIKEN INDUSTRIAL CO., LTD.
The 3rd edition

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Summary of Contents for Giken GSK Series

  • Page 1 Instruction Manual GSK/GSKW Controller November.2017 GIKEN INDUSTRIAL CO., LTD. The 3rd edition...

  • Page 2: Befor Beginning Operation

    ① Please read this instruction manual carefully in order to ensure that you use this product correctly. ② A part or no part of this instruction manual may be used or reproduced without the permission of GIKEN Industrial Co., LTD.
  • Page 3 Caution ■Notes of the first time the power is turned on １. Please check the connection of cables before you turn on the power. ２． Please install the termination resister(110Ω) to connection terminal of each axis for Arc net. But you don’t need it when you use only one axis ３．Please set axis No.

  • Page 4: Table Of Contents

    INDEX Instruction Manual ..........................0 GSK/GSKW Controller ............................0 November.2017 ..............................0 GIKEN INDUSTRIAL CO., LTD..........................0 Befor beginning operation: ........................... 1 １ System out line..........................7 Controller section ..............................7 IF unit section ............................... 7 AC nut runner section ............................8 ２...
  • Page 5 ４－２－２ Output signal ..........................33 ４－３ Input & output signal map ........................35 ４－４ Sequencerselected ..........................36 ４－４－１ Extender board setting method ...................... 36 Functional differences ............................36 ５. Operation timing chart ........................37 ５－１ Power ON and inching operation ......................37 ５－２...
  • Page 6 ７－１１ (Fn.01) Tightening result monitor of the 1th axis .................. 68 ７－１２ (Fn.02) Tightening result monitor of the 2th axis ................... 68 ※The display contents of the Fn.1 and Fn.2 ..................... 68 ７－１３（Fn.03） Input and output monitor ......................69 ７－１４ （Fn.04）Operation instruction from GSK drive ..................70 ７－１５...
  • Page 7 ③Nut runner failure prediction warning ......................101 Precautions for Input/Outout communication ....................102 Precautions to read history ..........................103 About connection setting of ID controller......................104 Select with condition of starting transmission ....................105 ５.Selecting transmission data .......................... 106 ６．Transmission of torque, time, angle data based on the kinds of operation ..........106...

  • Page 8: １ System Out Line

    Controller section ・Tightening accuracy :3σ±2％ ・GSK series improved a conventional GSS series, that was realized downsized, model integration and processing speed Improvement by the capacity rise of CPU and a memory ・Tightening program sets the rotation number and torque control, facilitating the wide variety of tightening patterns.

  • Page 9: Ac Nut Runner Section

    AC nut runner section ・ANZM type nut runner can be continued to used like a conventional GSS series. ＜Specification of nut runner ＞ MAX. MAX. Power tightening rotational Weight runner supply current Transducer torque speed Moter model model model （N.m） （rpm）...

  • Page 10: ２ Specifications

    ２ Specifications ２－１ Specifications of controller Standard type（M-net communication） IF unit the Other communication methods (IO board, CC-link, Device net, Pro-Fi net, etc) Single standard type（GSK）3 kinds, Composition Single T type（GSK）3 kinds, Controller unit 2 axis standard type（GSKW）2kinds, 2 axis T type（GSKW）2kinds DATA communication USB communication function (PC)
  • Page 11 Sequencing tightening MAX. 19blocks (77 steps) (Blocktightening) Retry Whether or not set for each program Tightening Baking determination Reverse torque, judgement of area size control Reverse rotation for fixed Time and angle quantity 4 stage, angle management and continuously Speed switching variable transmission (smoothing) function Torque waveform Disply,all axis indication or personal computer...

  • Page 12: ２－２ Basic Specification

    ２－２ Basic specification Standard specification GSK-14-E-N2 GSK-15-E-N2 GSK-17-E-N2 model（GSK） Standard specification GSKW-14-E-N2 GSKW-15-E-N2 model（GSKW） T specification GSK-T4-E-N2 GSK-T5-E-N2 GSK-T7-E-N2 model（GSK） T specification GSKW-T4-E-N2 GSKW-T5-E-N2 model（GSKW） Field bus Anybus Corresponding M-NET Device PROFI-N PROFI-N Ether Syste CC-LINK FL-NET standard (standard) -NET ET-I/O ET-IRT -NET...
  • Page 13 Rating torque 0.159 0.318 0.64 1.27 2.39 2.39 Instantaneous max. torque 0.95 1.91 3.82 7.64 14.32 14.32 Maximum rotation number 12500 7500 12500 without loads Motor drive Transistor PWM sine wave drive system Incremental encoder Angle sensor (With the zero magnification signal, line driver output, 256C/T) Operating temperature 0 to 50°C, Less than 90%RH (No condensation)
  • Page 14 ・ANZMCH series (Compact Torque Sensor + High Speed Type) TYPE Controller type ANZMCH-200 GSKW-14(T4)-E-N2 ANZMCH-450 GSK-14(T4)-E-N2 GSKW-15(T5)-E-N2 ANZMCH-900 GSK-15(T5)-E-N2 ANZMCH-1500 ANZMCH-1850S GSK-17(T7)-E-N2 ANZMCH-2000 ANZMCH-2500 ・ANZMSH series (Compact Torque Sensor + Short & Small + High Speed Type) TYPE Controller type ANZMSH-120 GSKW-14(T4)-E-N2 ANZMSH-130...

  • Page 15: ２－３ Functions/Features

    ２－３ Functions/Features Over current, over load, over speed, encoder failure, drive power Protective function failure, E2PROM failure and CPU failure, etc. Alarm No., NG information Display Program No., Block No. 7SEGMENT LED function Operation monitor Tightening result (Torque, etc.) Set the following parameters by a personal computer and input them to the IF unit.

  • Page 16: ２－４ Size

    ２－４ Size ２－４－１ Interface dimensions：Standard type・・・GSK-IF...

  • Page 17: ２－４－２ Controller Dimensions：standard Type・・・Gsk-4，Gskw-4

    ２－４－２ Controller dimensions：Standard type・・・GSK-4，GSKW-4...

  • Page 18: ２－４－３ Controller Dimensions：standard Type・・・Gsk-5（7

    ２－４－３ Controller dimensions：Standard type・・・GSK-5（7）...

  • Page 19: ２－４－４ Controller Dimensions：t Type・・・Gsk-T5（T7

    ２－４－４ Controller dimensions：T type・・・GSK-T5（T7）...

  • Page 20: ２－４－５ Controller Dimensions：standard Type・・・Gskw-5

    ２－４－５ Controller dimensions：Standard type・・・GSKW-5...

  • Page 21: ２－４－６ Controller Dimensions：t Type・・・Gskw-T5

    ２－４－６ Controller dimensions：T type・・・GSKW-T5...

  • Page 22: ２－４－７ Dimensions（Display） ： Model ・・・Gsk-D1

    ２－４－７ Dimensions（display） ： Model ・・・GSK-D1 Side Front Back Under Panel cut-out dimensions...

  • Page 23: ３ Wire Connection

    ３ Wire connection ３－１ Wiring reference diagram ３－１－１ （M-net ver.）GSKW Controller system wiring reference diagram...

  • Page 24: ３－１－２ （M-Net Ver.）Gsk Controller System Wiring Reference Diagram

    ３－１－２ （M-net ver.）GSK Controller system wiring reference diagram...

  • Page 25: ３－２． Used Connector And Mating Connector

    ３－２． Used connector and mating connector ３－２－１ GSK Used connector and mating connector GSK driver unit (14/T4) Matching model pin annexed Port No. Used model Matching model Use／Matter 734-166 734-106 For the control power ― ○ （WAGO） （WAGO） supply connection 1-1827864-4 1-1827864-4 1827570-2...
  • Page 26 Interface unit Matching model pin Annexed Port No. Use／Matter Used model Matching model PLC connection 1-1827876-3 1-1827864-3 1827570-2 ― (TYCO) port (TYCO) (TYCO) Control power 734-144 734-104 ○ ― supply input port (WAGO) (WAGO) 1-1827876-2 1-1827864-2 1827570-2 ― Not used (TYCO) (TYCO) (TYCO)

  • Page 27: ３－３ Connection To The Outside

    ３－３ Connection to the outside ３－３－1 External connection diagram（GSK controller～NR）：standard and T type 1-axis type has none. CN.21 at positioning mode ※Pins not shown in the above figure are not connected.
  • Page 28 ３－３－２ External connection diagram（I/F unit～ ）：standard and T type Connected equipment...

  • Page 29: ３－４ Cable Model List

    ３－４ Cable model list ３－４－１ GSK Cable model list （Please be sure to read the following notes.） Cable name Use nut runner Cable model ANZM-50～ANZM-850 etc. K8M5DW-4R-□M Integrated power cable ANZM-1600～ANZM-3500 etc. K8M30D-4R-□M （Nut runner ～ Controller） ANZM-5000～ANZM-9000 etc. K8M90D-4R-□M ANZM-50～ANZM-850 etc.

  • Page 30: ３－４－２ Gskw Cable Model List

    ３－４－２ GSKW Cable model list Cable name Use nut runner Cable model ANZM-50～ANZM-850 etc. K8M5DW-4R-□M Integrated power cable ANZM-1600～ANZM-3500 etc. K8M30D-4R-□M （Nut runner ～ Controller） ANZM-5000～ANZM-9000 etc. K8M90D-4R-□M ANZM-50～ANZM-850 etc. K8M5TW-4R-□M Movable relay power cable ANZM-1600～ANZM-3500 etc. K8M30T-4R-□M （Nut runner ～Relay part） ANZM-5000～ANZM-9000 etc.

  • Page 31: ４．Signal

    ４．Signal ４－１ Input and output signals Parallel I / O Points Signal name Specification Contents Parallel DC24V IN1~IN48 input signal 11mA Used for exclusive Anybus board installation. Parallel DC24V OUT1~OUT48 output signal 30mA max Serial I/O Note Management Installation of terminating Inter-controller communication during multiaxis control ARC-NET resistor 110 Ω...

  • Page 32: ４－２ Input And Output Signals

    ４－２ Input and output signals ４－２－１ Input and output signals Input（“PLC”→“GSK”） Name Matter This is the opration ready comand 0：Stop(Operation prohibition.The GSK Interface doesn’t run.) ・Start signal cannot be accepted. ・It stops the motor at emergency stop if it becomes 0 operation. Operation ready 1：This operation enabled state.
  • Page 33 Name Matter This signal indicates the program number at the automatic operation. Program select 1 （The program number represented by a six-digit binary number ～ Program select 6 data. (Program select 1→Bit0)） Program No. specify from among the up to the value of provisions. Input ENABLE It tells the program number acquisition time.

  • Page 34: ４－２－２ Output Signal

    ４－２－２ Output signal Output （“GSK”→“PLC”） Name Matter GSK will notify the PLC that it is possible operations 0：Incompletion of operation preparation GSK cannot operate. 1：Completion of operation preparation. Completion of It accepts the signal to perform an operation such as a start. operation preparation ※It outputs 0 always in the following cases.
  • Page 35 It noticey zero point and magnification check result at the GSK Zero point and driver. magnification check This OK signal is 1.：Zero point and magnification check is Zero point and successful at all axes. magnification check This NG signal is 1：there are zero point and magnification check NG axisone or more.

  • Page 36: ４－３ Input & Output Signal Map

    ４－３ Input & output signal map Communication input （PLC ⇒ GSK） bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 Operation Automatic/ Determinati Start Inching start Alerm reset QL sginal QL mode ready Manual reset Program...

  • Page 37: ４－４ Sequencerselected

    ４－４ Sequencerselected M-NET communication is standard communication which can connect between GSKiIF and PLC. But it can be connected with the sequencer in other communications by setting the expansion board. GSKIF reads the ID according to the board in the time of power supply on and moves according to the respective communication, so there is no setting change in the communication.

  • Page 38: ５. Operation Timing Chart

    ５. Operation timing chart ５－１ Power ON and inching operation (It will work at the speed and direction setting of rotation and inching that has been selected (1 to 24) by the program selection signal (1 to 5) Control power supply Drive power supply Input signal 0.2 sec.

  • Page 39: ５－３ Program Operation -2 Step Operation ②

    ５－２ program operation -2 step operation ① (1 block setting, if the judgment OK) Control power supply Drive power supply Input signal (PLC→GSS) (PLC→GSK) Operation ready Automatic/inching Program start Inching start Determination reset Alarm reset QL input QL mode IN wait input 0.2 sec.

  • Page 40: ５－４ Program Operation -2 Step Operation③

    ５－３ program operation -2 step operation ② (When 1 block has settings of the 3 axis, first and second axis become NG at first step, third Axis is OK up to a two-step: there is QL process) Control power supply Drive power supply Input signal (PLC→GSS)
  • Page 41 ５－４ program operation -2 step operation③ (When 1 set block has the 2 axis, first axis become NG at first step, second axis is OK up to a two-step : QL process is nothing) Control power supply Drive power supply Input signal (PLC→GSS) (PLC→GSK)

  • Page 42: ５－５ Program Operation -1Step Operation①

    ５－５ program operation -1step operation① (2 block setting of, among the three axes, 1 and 2-axis is the first block NG, 3 Axis OK, 2 th block all axes OK : 1 block after QL) Control power supply Drive power supply Input signal (PLC→GSS) (PLC→GSK)

  • Page 43: ５－７ Program Operation --2 Step Operation④

    ５－６ program operation -1step operation② (2 block setting of, among the three axes, 1 and 2-axis is the first block NG, 3 Axis OK, 2 th block all axes OK: at the end of the program collectively QL） Control power supply Drive power supply Input signal (PLC→GSK)
  • Page 44 ５－７ program operation --2 step operation④ (1 block, there is IN set ting to the second step)） Control power supply Drive power supply Input signal (PLC→GSS) (PLC→GSK) Operation ready Automatic/inching Program start Inching start Determination reset Alarm reset QL input QL mode 0.2 sec.

  • Page 45: ５－８ Program Operation -1Step Operation③

    ５－８ program operation -1step operation③ (3 blocks, if allowed to operate in the block order specified by the block selection signal: When the block select 1 to 5 are all OFF will operate from the block 1 in the order) Control power supply Drive power supply Input signal...

  • Page 46: ５－９ Interruption Of Program Operation（Reset

    ５－９ Interruption of program operation（reset） (And if one block after the end of reset in one step × 2 blocks operation is turned ON If it became a reset or ON in the first block of the operation) Control power supply Drive power supply Input signal (PLC→GSS)

  • Page 47: ５－１０ Operation Preparation Off And Program Start Off In The Program Operation

    ５－１０ Operation preparation OFF and program start OFF in the program operation （At the 1 step × 2 blocks program , “Operation preparation OFF" occur in the first block and “program start off” occur the 2nd block.） Control power supply Drive power supply Input signal (PLC→GSS)

  • Page 48: ５－１２ Tightening Angle Sampling Operation

    ５－１１ Alarm and alarm reset in the program operation （At the 1 step × 2 blocks program ,the alarm occurs in the middle of first block , if that was allowed to restart after the alarm reset） Control power supply Drive power supply Input signal 0.2 sec.

  • Page 49: ６－１ Display / Setting Function

    ５－１２ Tightening angle sampling operation (It will start the operation at the tightening angle sampling start signal turn ON in the state of Completion of operation preparation.) Control power supply Drive power supply Input signal (PLC→GSS) (PLC→GSK) Operation ready Automatic/inching Program start Inching start Determination reset...

  • Page 50: ６．Setting

    ６．Setting...

  • Page 51: ７．Setting Function Details

    ７．Setting function details ７－１ Fn. ** Display setting function list It can set internal data and modify and monitor at the panel surface of the GSK controller. Select data Matter of display data Remarks Fn0-00 status of 2-axis motion Special display Display in the code the state of the DI Fn 0-01 I / O status...

  • Page 52: Setting The Axis Number (D0Xxxx)

    Setting the axis number (d0xxxx) GSK driver you need to set the the axis number (1 to 30 decimal) in order to identify each axis. Please set the following parameters to manipulate the case of a two-axis for the driver panel. In the case of Axis 1: Write to set the axis number to d00177.
  • Page 53 Address Name Matter unit This reverses the output polarity of the entire waveform by Polarity of tightening ― selecting 1. waveform ※ Please use when you select a left rotation Torque-free monitoring This sets the torque-free monitoring time in the case of the msec time operation other than the real tightening or pre-tightening.

  • Page 54: ７－３ Socket-Fittings Setting

    ７－３ Socket-fittings setting It is the setting for performing screw tightening before the preparation operation. (Numbers 1 to 50) Bolt picked up, it performs a gear check, fitting, etc., and then to state that can be screw-tightening. Number is the number of the case to be set from GSK driver panel (Axx-yy) Number Matter increments...

  • Page 55: ７－４ Pre-Tightenings Setting

    ７－４ Pre-tightenings setting Rotating at high speed until the seating position is set for moving the screw. (Numbers 1 to 50) Number is the number of the case to be set from GSK driver panel (Lxx-yy) Number Matter increments (yy) Rotation angle No.00 1 degree...
  • Page 56 Number Matter increments (yy) Measurement start torque ★ No.21 0.1Nm Measurement of tightening time and tightening angle starts after detection of the arrival at this set torque. Pre- tightening cut angle No.22 It stops when it reaches this set angle from measurement starting torque. 1 degree This setting uses angles to prevent mistakes.

  • Page 57: ７－５ Revese Tightening Setting

    ７－５ Revese tightening setting You use the seating detection determined that the burning decision. Number is the number of the case to be set from GSK driver panel (Gxx-yy) Number Matter Increments (yy) Reversal torque No.00 0.1Nm If this torque is exceeded when reaching the measurement angle, NG is output. Reverse angle No.01 1 degree...
  • Page 58 Reverse tightening reference waveform...

  • Page 59: ７－６ Real Tightening Setting

    ７－６ Real tightening setting It is set for a final tightening of the screws. (Numbers 1 to 50) This tightening will choose from two types of torque method / angle method. However, if it is set without torque sensor, selection methods tightening of No.00 is ignored. (Or without torque sensor is set in the driver parameters.) Method Exit conditions...
  • Page 60 Number Matter Increments (yy) Angle upper limit★: It sets the allowable upper limit of the angle. No.13 0.1 degree Unlike Overtime, this time is measured from the "Measurement starting torque" or “Snag torque”. Angle lower limit★: It sets the allowable upper limit of the angle. No.14 0.1 degree Unlike Overtime, this time is measured from the "Measurement...
  • Page 61 Number Matter Increments (yy) Zone end point tolerance ★: Torque 0.1 degree method It sets the intersection angle of the end point for the zone judgment. No.24 Angle Gradient decision upper limit: method It sets the upper limit value for gradient judgment. smoothing tightening ★: ―...

  • Page 63: Gradient Calculation Method

    Gradient calculation method...

  • Page 64: ７－７ Rate Setting

    ７－７ Rate setting It is the basic settings for the nut runner axis. （Number 1 to 30） Please set a value corresponding to the motor and sensors to be used in the nut runner. Number is the number of the case to be set from GSK driver panel (Uxx-yy). Number Matter Increments...
  • Page 65 Note 1: About value of nut runner type. Nut runner type Value Nut runner type Value ANZ-200 ANZM-500 ANZ-350 ANZM-850 ANZ-450 ANZM-1600 ANZ-500 ANZM-2000 ANZ-850 ANZM-3000 ANZ-1500 ANZM-3500 ANZ-2000 ANZM-5000 ANZ-3000 ANZM-7000 ANZ-3500 ANZM-9000 ANZ-4500 ANZM-12000 ANZ-4500H ANZM-15000 ANCKH-150 ANZM-20000 ANCKH-350 ANZMH-200 ANCKH-600...

  • Page 66: ７－８ X-Axis Rate Setting

    ７－８ X-axis rate setting It is the basic settings for the X-axis.（Number 1 to 30） Please set the motor and the moving speed, and the like to be used in the X-axis. X-axis rate number 28 to 30, number 28 is X/Y-axis Inching. - No. 29 is specified point movement. - No.

  • Page 67: ７－９ Y-Axis Rate Setting

    ７－９ Y-axis rate setting It is the basic settings for the Y-axis.（Number 1 to 30） Number is the number of the case to be set from GSK driver panel (= xx-yy). Number Matter Setting range increments (yy) Acceleration and deceleration time constant No.00 The acceleration time constant at the time of position movement set in the 0000-7FFF...

  • Page 68: ７－１０ Point Setting

    ７－１０ Point setting It will remember the XY coordinates of each unit in the form of a point number. If GSKIF instructs the move to GSK driver, specify the point number, not the coordinate value. Number is the number of the case to be set from GSK driver panel (= x-yyy-z). The x is the unit number (1 ~ 4), yyy is point number (1 ~ 255), z indicates the axis type.

  • Page 69: ７－１１ (Fn.01) Tightening Result Monitor Of The 1Th Axis

    ７－１１ (Fn.01) Tightening result monitor of the 1th axis Number Content Fn.1- 00 to 42 This displays the result of 1th axis. Monitor only. You cannot change the content. ７－１２ (Fn.02) Tightening result monitor of the 2th axis Number Content Fn.2- 00 to 42 This displays the result of 2th axis.

  • Page 70: ７－１３（Fn.03） Input And Output Monitor

    You can update the display data by long press of the "←" button. ７－１３（Fn.03） Input and output monitor Number Unit number Matter Setting range [No.0 ~ No.12]: check the network status Display the internal state of Un.0 [No.14, No.15]: GSK-IF alarm display the GSK-IF [Other than those described above]: Preliminary Fn3-00 to 19...

  • Page 71: ７－１４ （Fn.04）Operation Instruction From Gsk Drive

    ７－１４ （Fn.04）Operation instruction from GSK drive The write operation of Fn4 will be the operating instructions for the GSK interface. Set the operation type to Fn4-00 and the data number to Fn4-01, and it will execute the following operations by the long press the left arrow button.

  • Page 72: ７－１６ (Fn.6) Interface Unit Setting

    ７－１６ (Fn.6) Interface unit setting Setting Number Matter Increments range To select equipment type: Here you select the type of equipment. This setting is used in the adjacent interference check ― No.00 0000/0002 in the positioning mode. 0000:Standard coordinate 0001: Special coordinate1 0002: Special coordinate2 The maximum waiting time of waveform read in quality management PC 【Multi axis mode】...
  • Page 73 Setting Number Matter Increments range Communication speed of the external display (bps) 0:38400 1:57600 2:76800 3:115200 【Note: the operation of the later version 1721-141】 When the power is ON it will connect at the optimal speed to check the communication speed of the display. ―...

  • Page 74: ７－１７ (Fn.7) Id Controller Connection Setting

    ７－１７ (Fn.7) ID controller connection setting Number Matter No.0 ID controller output content setting No.1 ID controller output content setting No.2 Function selection of the Interface unit CH12 No.3 SIO start address setting " set at the 1-7 " No.- Save at once all of the data of Fn.12 at the SAVE button.
  • Page 75 Setting Torque, angle, Time Remark value gradient It doesn’t transmit. ０ ２ ＊．＊ ＊．＊ digit with decimal point ３ ＊＊．＊ ＊．＊＊ digit with decimal point ４ ＊＊＊．＊ ＊．＊＊＊ digit with decimal point ５ ＊＊＊＊．＊ ＊＊．＊＊＊ digit with decimal point ６ ＊＊＊＊＊．＊...

  • Page 76: ８． Supplementary Explanation

    ８． Supplementary explanation ８－１ Operation auxiliary function ①Zero times check function：Zero times checked every block tightening. Carried out in the presence or absence check by the program setting screen check Box for checking the presence or absence. ②History data storage function After tightening comprehensive judgment outputs, make the history data stored in each driver at the reset input as a trigger.

  • Page 77: ９．Monitor Output

    ９．Monitor output Any internal signal of this driver is converted into an analog signal of -8V ~ + 8V, it can be monitored. The output voltage is scaled so that the setting value of the monitor output scale become 8V. The analog monitor signal is output to M1.M2 pin on the panel surface of the driver.

  • Page 78: １０．Code Table

    １０．Code table １０－１ NG Code List Code Operation Matter display Emergency stop FFFF Basic NG Preparation for operation off during operation or START OFF in the FF00 running program. Zero offset error 0001 During the zero / double check, zero point output has exceeded the limit over range.
  • Page 79 Reverse tightening pass torque NG 0306 During operation, it was not equal to or greater than the set value of the torque. 0307 Reverse tightening sticking judgment NG Reverse tightening torque over 0311 REV.T The torque at the measured angle is greater than the upper limit. Reverse tightening time over 0321 The time when stopped exceeds the maximum.

  • Page 80: １０－２ Alarm Code List

    １０－２ Alarm Code List Alarm generated in the GSK IF (EC*) Code display Detection Cause Counterplan Matter factor It is Outside the range specified Confirmation of program program No. selection signal Selected Program data GSKIF remember program error Readjustment of a is illegal state.
  • Page 81 Code display Detection Cause Counterplan Matter factor CAN cable connection problem Change the cable Communicatio Fogging or mismatch of Z axis n error with Z Review the driver settings driver ID communication axis driver error Z axis driver turns off Reboot the master ARC-NET communication failure Same as EC2...

  • Page 82: Alarm Generated In The Gsk Driver (E**)

    Alarm generated in the GSK driver (E**) Code Alerm names and detection contents / Cause of generation and treatment [IPM error] Power drive signal error (overcurrent / overheat / power supply error) 1. Short circuit between motor windings : Replace motor 2.
  • Page 83 [Abnormal sensor] Excessive amplitude of resolver signal 1. Unresolvable resolver : Please contact us 2. Sensor setting error : Review parameters of “d00114” and “d00142” 3. Resolver reception circuit error : Replace controller 4. A value exceeding the motor speed upper limit was set : Review of settings 5.

  • Page 84: １１． Indication On The Display

    １１． Indication on the display 【Axis arrangement】 Arrangement axis is being indicated. It's white display before tightening. The time of tightening OK is green. Tightening NG will be red indication. 【Tightening result data】 Data of a tightening result is indicated. A message of a tightening result is shown to MSG part.
  • Page 85 【Setting menu】 It's possible to confirm the parameter of setting variously. Setting parametor change is possible by input PIN code. 【Selevt language】 It's possible to change the language shown to a display. The language which can be indicated is two, Japanese and English.
  • Page 86 【common setting】 【unit setting】 There is [unit setting] [tightening data output] It's indicating which unit an axis is. [option setting] in common setting. 【output of tightening data】 【option setting】 The tightening data output output from a The setting contents by the option item are being controller is established.
  • Page 87 【ＸＹ point teaching】 【Buffering territory setting】 Details of each parameter in the set coordinate Each parameter details in a set interaction location are indicated by each axis of XY. region are indicated by each XY axis. 【Monitor timer】 The restriction time details established as the intervention waiting time with the other units are indicated.
  • Page 88 【Socket adjustment】 Each parameter of socket adjustment is indicated. 【Pre-tightening】 A parameter of pre-tightening set value is indicated. It's possible to do smaller control and judgment by option setting. 【Reverse】 A parameter of reverse set value is indicated.
  • Page 89 【Real-tightening –torque control mode】 A parameter of real-tighteningl set value by the torque control mode is indicated. It's possible to do smaller control and judgment by option setting. 【Real-tightening –angle control mode】 A parameter of real-tighteningl set value by the angle control mode is indicated. It's possible to do smaller control and judgment by option setting.
  • Page 90 【Program setting】 The program setting can be confirmed. 【ＩＯ monitor input】 It's possible to do input confirmation of I/O monitor. A screen is changed by an arrow button. 【ＩＯ monitor output】 It's possible to do output confirmation of I/O monitor. A screen is changed by an arrow button.

  • Page 91: １２ Maintenance And Check

    １２ Maintenance and check １２－１ PRrecautions １２－１－１ Precautions for maintenance and check ・Before removing the unit, make sure to cut off the power supply, and discharge the voltage by operating DISCHARGE, and detect the voltage. ・Do not operate when your hands are wet, Doing so may cause electric shock. ・Do not attempt the insulation resistance test of the driver with a Megger tester.

  • Page 92: １２－１－４ Capacitor

    １２－１－４ Capacitor ・A smoothing capacitor deteriorates its characteristic under the effect of ripple current. The operating life of capacitor varies depending on the ambient temperature and using conditions but it lates about 5 years under the general operating condition. １２－１－５ Relay ・Contacts wear due to the open/close current.
  • Page 93 BLOCK： A set of operations in tightening program. Block start begins from rating step and shows the set of steps to the end declaration. In automatic operation, one-time program start executes one block. It is also possible to start from the block on the way by designating the block number. The determination (Block OK/NG) against the operated block is output on the step in the block end declaration.
  • Page 94 ZERO MAGNIFICATION CHECK： Inspects the torque sensor zero point and magnification (Output voltage at 1/8 momentary maximum current). ※When the zero magnification check is set on the program, the zero point of the torque sensor becomes zero automatically. However, the value exceeding the one of the rating setting becomes “Zero magnification NG”. APPLICABLE TO QC PERSONAL COMPUTERr：...

  • Page 95: Supplemental Explanation

    Supplemental explanation Precautions for wiring the arc net. Please use the following drawing for the arc net wiring. I/F unit Driver unit Driver unit Driver unit Driver unit 110Ω resistance Set 110Ω resister to (+)(-) on the arc net connector of the end unit driver . Precautions to use M-net communication Make sure to set the SIO start address setting “Fn12 No.13”...

  • Page 96: About Gsk Tightening Setting Additional Items

    About GSK tightening setting additional items ①Judgment area You set the area value to be used for judging screw defects. Calculation of area value is obtained by integral calculation on torque and angle curve during Pre-tightening cycle (option setting item in case of Real tightening). With the tightening waveform of the automatic measurement item in the setting software, you can check the waveform used for this calculation.

  • Page 97: ③Sd Card

    ③SD card In GSK, several functions can be used by inserting the SD card memory into the SD card slot at the top of the I / F. The available functions are shown below. (1) Reading, saving and writing GSK settings (2) Automatic storage of tightening result ※Caution※...
  • Page 98 For setting reading and writing on the GSK display, execute with each item on the screen shown below in "SDCard relationship" in "Settings". Since the GSK side is a subjective operation, please operate after confirming that the direction of data transmission is correct. The "prohibit access to SD card"...
  • Page 99 (2) Automatic storage of tightening result The tightening result when operating automatically, is received at any time from GSK – IF and the data is preserved in a "HISTORY.CSV" file. ・SAVE.INI file When this automatic preservation is performed with multi-axis tightening, it may take too much time to store all the waveform data.
  • Page 100 ・HISTORY.CSV file When the SD card is inserted into the slot of the GSK-IF, the tightening result is written to the SD card. "HISTORY.CSV" is the file which the tightening result is written at this time. The file name actually saved is "0000_his.CSV". ①...

  • Page 101: Predictive Maintenance Function

    Predictive maintenance function ① Outline of Predictive Maintenance The predictive maintenance function is a function to urge early exchange and maintenance by notifying before the GSK Nutrunner system fails. This function prevents occurrence of breakdown on the manufacturing line. This function warns the parts life of the GSK system (GSKIF / GSK driver). Controller electronic Warning will be issued when parts life comes close, such as electrolytic component life warning...

  • Page 102: ②Gsk Controller Electronic Component Lifetime Warning

    ②GSK controller Electronic component lifetime warning If even one of the following warning conditions occurs, the output signal to the PLC "warning of electrical component life warning" turns ON. The warning level in the table is the initial value and so it is possible to change from 7 segment monitor. If warning level is set to 0, warning judgment is not performed.

  • Page 103: Precautions For Input/Outout Communication

    Precautions for Input/Outout communication １．Program selection Make sure to select the program No.1 to No.24 for the program bit when the program selected. When the program number is 0 or more than 25, it becomes ALC0 (Program not selected NG) ２．Input ENABLE Please always input “Input ENABLE”...

  • Page 104: Precautions To Read History

    Precautions to read history Make sure to give sufficient reading time to read the history data. （In the case of communication speed at 19200 Bps, about 4 minutes of reading time is needed per axis.） ☆Items of setting possible and setting not possible Item Manual input Input from setup soft...

  • Page 105: About Connection Setting Of Id Controller

    About connection setting of ID controller １．Outline Connecting the interface unit with ID controller by serial communication (RS422), transfer of engine number, setting of the calendar and transmission of result data become possible. ２．Secification of communication Communication method ：RS422 Communication speed：9600bps Start bit：１...

  • Page 106: Select With Condition Of Starting Transmission

    （２）Tspecification with Torque（1 figure = 1 of ｆｎ12 no.2） ＃［1 axis torque］［1 axis judgement］［2 axis torqur］［2 axis judgement］・・・［ｎ axis torque］［ｎ axis judgement］ＣＲ ［Each axis torque］＝123.4 （Number of letters is according to the parameter） ［Each axis judgement］＝2 （1＝ＮＧ 2＝ＯＫ） （３）T specification without torque（ｆｎ1 figure = 3 of ｆｎ12 no.2）...

  • Page 107: ５.Selecting Transmission Data

    ５.Selecting transmission data It is possible to set each data to be transmitted or not to be transmitted, specifying figure number, with or without decimal point to the parameter if necessary. If there are some items which are not transmitted, the following items are transmitted shortening the items not to be transmitted.
  • Page 108 Update log Date Update contents ― May .2016 Added correspondence table of nut runner and controller Jun .2017 Etc. Added the commentary about Additional functions November.2017 Added setting procedure Etc. Alarm list modified March.2020 Contact email address has been updated.
  • Page 109 GIKEN INDUSTRIAL CO., LTD. ■Headquaters 97-8, Imago-cho Yamatokoriyama, Nara, 639-1031 TEL ： 0743-59-3730 FAX ： 0743-59-3733 E-Mail（Sales engineering department）：gyomu@gikenkogyo.com E-Mail（Control engineering section）：seigyo@gikenkogyo.com ■Nagoya Branch Office 1202, Kumada, Nagakute, Aichi, 480-1144 TEL ： 0561-63-5321 FAX ： 0561-63-5320 E-Mail：nagoya@ gikenkogyo.com ■Kanto Branch Office 1-2-15, Matoba, Kawagoe, Saitama, 350-1101 TEL ：...

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