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Problem/Procedure Description
•
How to exchange the head unit on the S62 and S100
Requirements
•
T20 torque wrench (provided with the head unit)
•
T10 torque wrench (provided with the head unit)
•
T9 torque wrench (provided with the head unit)
•
#2 phillips screw driver
•
jewelers flat head screw driver
•
Large tip flat head screw driver
•
Tape
•
Fiducial recognition camera (may be sent with head unit if a camera system was not purchased)
•
U-Eye camera software (provided with camera)
•
Boardmaster 5.0
Problem/Procedure Solution
1. Setup
a. Switch the machine on and start boardmaster
b. When prompted enter the tool status
c. If there is a tool loaded, right click on the tool select drop down menu.
i. When prompted to place the tool into the tool box, select yes.
ii. When prompted to move the machine to the pause position, select no.
iii. On the tool position window that appears, press OK.
iv. Move the machine to the exchange position.
d. Move the machine head 150mm to the right (along the X axis).
e. Shut down boardmaster
f.
When prompted to discontinue communications with the machine, select yes.
g. When prompted to move the machine to the reference point, select no.
h. Turn machine power off.
2. If installed, remove the camera.
a. With a small flat head screw driver, unscrew the two (2) screws on the USB cable connector
(A in picture below)
b. Disconnect the USB cable from the camera
c. Disconnect the blue connector from the camera to the spindle control box.
(C in picture below)
d. With the T10 torque wrench, unscrew the two (2) T10 screws mounting the camera to the motor
block.
(B in picture below)
e. Remove the camera and set it aside.
How-To Document
Updated on:
11/13/2008
By:Christopher Ware
Page 1 of 13
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Summary of Contents for LPKF S62
- Page 1 Updated on: How-To Document 11/13/2008 By:Christopher Ware Problem/Procedure Description • How to exchange the head unit on the S62 and S100 Requirements • T20 torque wrench (provided with the head unit) • T10 torque wrench (provided with the head unit) •...
- Page 2 Updated on: How-To Document 11/13/2008 By:Christopher Ware 3. Removing the old machine head a. Remove the black foot from the working depth limiter. b. If there is no camera present, with the T10 torque wrench, loosen and remove the two (2) T10 torque screws holding the heat sink plate in place.
- Page 3 Updated on: How-To Document 11/13/2008 By:Christopher Ware Disconnect the black ribbon cable from the connector. g. With the T10 torque screw, loosen and remove the torque screw that connects the cable chain ground wire to the head unit. h. Lift the black ribbon cable up and secure with tape. With a #2 Phillips screw driver, loosen and remove the two (2) screws connecting the cable chain to the head unit.
- Page 4 Updated on: How-To Document 11/13/2008 By:Christopher Ware With the T20 torque wrench, loosen and remove the three (3) T20 screws which mount the head unit to the base unit. Note: If you loosen the very top and very bottom screw along the left side, it will allow the spindle motor to slip up and down.
- Page 5 Updated on: How-To Document 11/13/2008 By:Christopher Ware h. Place the spindle control board cover into position. i. Make sure that the ribbon cable is placed in the slot in the spindle control board cover. Insert and tighten the two (2) T10 torque screws on the spindle control board cover. 5.
- Page 6 Updated on: How-To Document 11/13/2008 By:Christopher Ware g. Go to the configuration menu and select settings. h. Press the unlock button. Uncheck the vacuum table check box in the upper portion of the window. Press the OK button Note: The machine will move to the exchange position. k.
- Page 7 Updated on: How-To Document 11/13/2008 By:Christopher Ware c. Press the initialize button i. When prompted to measure the motion range, select yes. ii. When prompted to remove the black foot from the depth limiter, press OK. Note: the machine will measure itself along the X, Y and Z axes. d.
- Page 8 Updated on: How-To Document 11/13/2008 By:Christopher Ware e. In the tool selection drop down menu, select the 2.95mm Special Reference drill. Go to the configuration menu and select tool box. g. In the window that appears, click on service h. Enter “bmaster” as the password and press OK. Press the main clamp open button.
- Page 9 Updated on: How-To Document 11/13/2008 By:Christopher Ware m. Move the machine to the home position. n. Move the machine 150mm to the right (along the X axis) o. Place the brown plastic strip in the center channel underneath the drill tip. p.
- Page 10 Updated on: How-To Document 11/13/2008 By:Christopher Ware Place this number in the command line as follows: i. !ZA(Z number with no decimal point) s. Press the send button Check to see if the brown strip can be moved side to side. u.
- Page 11 Updated on: How-To Document 11/13/2008 By:Christopher Ware c. With a T9 torque wrench turn the set screw on the base unit. i. 1 turn clockwise will raise the machine head 0.5mm ii. 1 turn counter-clockwise will lower the machine head 0.5mm d.
- Page 12 Updated on: How-To Document 11/13/2008 By:Christopher Ware g. Go to the configuration menu and select settings. h. Press the unlock button. Place a check box in the vacuum table box in the upper portion of the settings window. Press the OK button. Note: the machine will move to the exchange position.
- Page 13 Updated on: How-To Document 11/13/2008 By:Christopher Ware References • LPKF Technical Support • how to set camera offset document • how to align toolbar on S series document • how to drill set pins document Created on 10/16/2008 1:11:00 PM Created by Christopher Ware E-MAIL: Support@lpkfusa.com...
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