LPKF ProtoMat S62 Manuals

Manuals and User Guides for LPKF ProtoMat S62. We have 2 LPKF ProtoMat S62 manuals available for free PDF download: Operating Manual, Service Manual

LPKF ProtoMat S62 Operating Manual (156 pages)

Brand: LPKF | Category: Plotter | Size: 3 MB

Introduction

4
Information about this Document

5
- Table of Contents
  7
List of Figures

13
1 For Your Safety

17
- Designated Use
  17
- Safety Instructions
  19
Fig. 1: Protomat ® S62 Basic Equipment

23
- What I What?
  23
2 What Is What

23
- Circuit Board Plotter with Acoustic Cabinet
  23
Fig. 2: Optional Components

24
- Milling/Drilling Head
  25
Fig. 3: Milling/Drilling Head (Front View)

25
- Traversing Table and Tool Magazine
  26
Fig. 4: Traversing Table with Tool Magazine

26
Fig. 5: Vacuum Table (Optional)

26
- Connecting Elements and Rating Plates
  27
Fig. 6: Main Switch with Mains Connection

27
Fig. 7: Dust Extraction and Data Connections

28
Fig. 8: Control Unit with Data Connections

28
- LPKF Dust Extraction
  29
Fig. 9: LPKF Dust Extraction

29
Fig. 10: Defined Positions of the Milling/Drilling Head

31
- Milling Depth/Width Limitation
  32
3 What You Should Know

31
- The Milling/Drilling Head
  31
  - Defined Positions
    31
Fig. 11: Setting Wheel for Milling Depth Limiter

32
Fig. 12: Milling Width with Universal Cutter and Micro Cutter

33
- The Traversing Table
  34
Fig. 13: Pass Hole System

34
- The Pass Hole System
  35
- Material Fastening
  35
Fig. 14: Turning the Material through the Mirror Axis

35
- The Tool Magazine
  36
- Usable Tools
  36
Fig. 15: Tool Positions

36
- Surface Tools
  37
- Penetrative Tools
  39
- The 2.5 D Function
  41
Fig. 16: 2,5 D Processing (Application Examples))

41
- Manual Operation
  42
- Automatic Operation
  43
  - Production Types and Phase Files
    43
  - Production Phases
    44
  - Data Selection
    48
4 Manual Tasks and Settings

49
- Switching on the System
  49
  - Switching on the LPKF Dust Extraction (Optional)
    50
Fig. 17: Dust Extraction - Operating Modes

50
Fig. 18: Dialog Box Tool Status

52
- Checking the Connection Settings (if Necessary)
  53
Fig. 19: Input Window Connect

53
- Switching off the System
  54
- Finding out about Boardmaster
  56
  - The User Interface
    56
Fig. 20: Boardmaster User Interface

56
Fig. 21: Removing the Plastic Base from the Milling Depth Limiter

64
- Mounting the Plastic Base/Brush Head
  65
Fig. 22: Fitting the Plastic Base on the Milling Depth Limiter

65
- Loading
  66
  - Loading and Setting up the Base Material
    66
    
    Loading Base Material
    66
    
    Defining the Work Area
    67
    
    Defining the Material Height and Z Values
    68
Fig. 23: Defining the Material Size and Position

68
- Setting up Tools
  69
  - Opening the Tool Magazine Dialogue Box
    69
Fig. 24: Tool Positions Input Window

69
- Assigning Tool Positions
  70
Fig. 25: Assigning Tool Positions

70
Fig. 26: Defined Tool Positions

71
Fig. 27: Adjusting the Focus Position

74
Fig. 28: Selecting Pass Hole Drills for Pass Hole Strips

80
Fig. 29: Boardmaster Message "Drill Pass Hole

80
Fig. 30: Boardmaster Message "Depth Limiter Removed

81
- Drilling Pass Holes into the Drilling Underlay
  82
Fig. 31: Selecting Pass Hole Drills for Base Material/Drilling Underlay

82
- Creating a Pass Hole System for the Vacuum Table
  83
  - Preparing the Circuit Board Plotter and Vacuum Table
    84
Fig. 32: Pass Hole Strips in the Vacuum Table

84
- Drilling Pass Holes into Pass Hole Strips
  85
  - Setting Parameters for Drilling Pass Holes
    85
Fig. 33: Setting Parameters for Drilling Pass Holes

85
- Setting the Machine Parameters for Drilling Pass Hole Strips
  86
- Drilling Pass Holes into Pass Hole Strips
  86
Fig. 34: Selecting Pass Hole Drills for Pass Hole Strips

86
Fig. 35: Boardmaster Message "Drill Pass Hole

87
Fig. 36: Boardmaster Message "Depth Limiter Removed

87
- Drilling Pass Holes into the Sinter Plate
  88
  - Adjusting Machine Parameters
    88
Fig. 37: Machine Parameters

88
- Drilling Pass Holes into the Sinter Plate
  89
Fig. 38: Selecting Pass Hole Drills for Pass Hole Strips

89
- Inserting Pass Hole Pins
  90
  - Inserting Pass Hole Pins
    91
Fig. 39: Press-In Tool with Pass Hole Pin

91
5 Working Sequence in Automatic Mode

93
- Preparation
  93
- Defining the Production Type
  93
  - Selecting a Phase File
    93
- Setting up a Job
  94
  - Creating a New Job
    95
  - Opening an Existing Job
    95
  - Aligning/Distributing Projects
    96
Fig. 40: Positioning a Project

96
- Saving a Job
  97
- Setting up the Tools
  97
  - Opening the Tool Positions Input Window
    98
Fig. 41: Tool Positions Input Window

98
- Configuring Tools in the Tool Magazine
  99
Fig. 42: Assigning Tool Positions

99
Fig. 43: Defined Tool Positions

99
- Inserting Tools
  100
- Selecting/Setting up a Production Phase
  101
  - Selecting the Production Phase
    101
  - Selecting Tools (Optional)
    101
    
    Selecting Tools
    102
Fig. 44: Selecting Tools

102
- Activating Data
  103
  - Activating All Data
    103
  - Activating Areas of Data Elements
    103
  - Activating Data Segments by Index Number
    104
  - Deactivating All Data
    104
  - Deactivating Data Areas
    104
- Setting up 2.5 D Processing (Optional)
  105
  - Setting up Contour Milling with 2.5 D Mode
    106
    
    Activating the 2.5 D Mode for a Phase
    106
Fig. 45: Activating the 2.5 D Mode in the Phases Dialogue Box

106
- Setting the Moving-Free Height
  107
- Setting up Surface Milling with 2.5 D Mode
  107
Fig. 46: Setting the Moving-Free Height

107
- Starting Production
  108
  - Starting a Production Phase
    108
  - Milling Contours in 2.5 D Mode (Optional)
    109
Fig. 47: 2.5 D Mode: Configuring

109
- Adjusting the Milling Depth/Width
  110
Fig. 48: Adjusting the Milling Width

110
- Stopping the Production Phase
  111
  - Interrupting the Production Phase
    111
- Ending Production
  111
  - Saving the Production Status
    111
  - Aborting Production
    112
Fig. 49: Message When Aborting Production

112
6 Care and Maintenance

113
- Caring/Inspecting
  113
  - Cleaning the Surfaces
    113
  - Carrying out a Visual Inspection
    113
- Maintaining Milling Depth Limiter and Collet Chuck
  114
  - Removing and Cleaning the Milling Depth Limiter
    114
    
    Removing the Milling Depth Limiter
    114
Fig. 50: Collet Chuck Tools

114
Fig. 51: Dismantling the Milling Depth Limiter

115
Fig. 52: Dismantling the Milling Depth Limiter

115
- Cleaning the Milling Depth Limiter
  116
- Removing and Cleaning the Collet Chuck
  116
  - Opening the Collet Chuck
    116
Fig. 53: Setting the Milling/Drilling Head Offset

117
- Removing the Collet Chuck
  118
Fig. 54: Tool with Collet Chuck Wrench

118
Fig. 55: Unscrewing the Collet Chuck

118
- Cleaning the Collet Chuck and the Collet Chuck Holder
  119
Fig. 56: Cleaning the Collet Chuck Holder

119
Fig. 57: Cleaning the Collet Chuck Holder

119
- Mounting the Collet Chuck and the Milling Depth Limiter
  120
  - Screwing in the Collet Chuck
    120
  - Mounting the Milling Depth Limiter
    120
- Replacing Fuses
  121
  - Removing the Side Wall of the Acoustic Cabinet
    121
Fig. 58: Removing the Side Wall of the Acoustic Cabinet

121
- Replacing the Fuses
  122
Fig. 59: Orientation of the Fuse Holder

122
- Mounting the Side Wall of the Acoustic Cabinet
  123
- Configuring the Tool Holder Position
  123
  - Configuring the Tool Holder Position (Without Camera)
    123
    
    Defining the Milling/Drilling Head Offset
    123
    
    Activating the Service Functions
    124
Fig. 60: Setting the Milling/Drilling Head Offset

124
Fig. 61: Setting the Milling/Drilling Head Offset

125
Fig. 62: Tool Box with Service Functions

125
Fig. 63: Setting the Milling/Drilling Head Offset

128
Fig. 64: Positioning the Camera Image above the Bore

129
- Preparing the Tool Magazine for Determining the Position
  130
Fig. 65: Setting the Milling/Drilling Head Offset

130
Fig. 66: Measuring Insert for Determining the Position with Visionsystem

130
- Calling the Service Functions
  131
Fig. 67: Setting the Milling/Drilling Head Offset

131
- Reading in the Position Data
  132
Fig. 68: Tool Magazine with Service Functions

132
- Adjusting the Camera (Only with Visionsystem)
  133
  - Setting the Camera Offset
    134
Fig. 69: Setting the Camera Offset

134
Fig. 70: Positioning the Camera above the Bore

135
- Calibrating Fiducial Recognition
  136
  - Preparing the Fiducial Recognition
    136
Fig. 71: Bore in the Camera Image Window

136
Fig. 72: Setting Fiducial Recognition

137
Fig. 73: Fiducial Calibration

137
Fig. 74: Calibration Not Possible

138
Fig. 75: Calibration Successful

138
- Determining the Fiducial Diameter
  139
Fig. 76: Measured Values in the Camera Image

139
Fig. 77: Fiducial Settings

140
Fig. 78: Calibration Settings

140
Fig. 79: Calibration Complete

141
Fig. 80: Fiducial Settings

141
- Changing the Dust Extraction Filter
  142
Fig. 81: Measured Values in the Camera Image

142
7 Error Messages/Malfunctions

143
8 Decommissioning, Transport, Disposal

145
- Decommissioning
  145
  - Switching the Protomat ® S62 off
    145
  - Disconnect the Connecting Cables
    145
- Transport
  146
  - Fitting Transport Braces
    146
- Disposal
  146
  - Machine Parts and Components
    146
  - Consumables
    146
9 Technical Data

147
10 LPKF Service

149
11 EC Declaration of Conformity

151
12 Index

153

LPKF ProtoMat S62 Service Manual (13 pages)

Brand: LPKF | Category: Power Tool | Size: 0 MB

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LPKF ProtoMat S62 Manuals

LPKF ProtoMat S62 Operating Manual (156 pages)

Table of Contents

Introduction

Information about this Document

List of Figures

1 For Your Safety

Fig. 1: Protomat ® S62 Basic Equipment

2 What Is What

Fig. 2: Optional Components

Fig. 3: Milling/Drilling Head (Front View)

Fig. 4: Traversing Table with Tool Magazine

Fig. 5: Vacuum Table (Optional)

Fig. 6: Main Switch with Mains Connection

Fig. 7: Dust Extraction and Data Connections

Fig. 8: Control Unit with Data Connections

Fig. 9: LPKF Dust Extraction

Fig. 10: Defined Positions of the Milling/Drilling Head

3 What You Should Know

Fig. 11: Setting Wheel for Milling Depth Limiter

Fig. 12: Milling Width with Universal Cutter and Micro Cutter

Fig. 13: Pass Hole System

Fig. 14: Turning the Material through the Mirror Axis

Fig. 15: Tool Positions

Fig. 16: 2,5 D Processing (Application Examples))

4 Manual Tasks and Settings

Fig. 17: Dust Extraction - Operating Modes

Fig. 18: Dialog Box Tool Status

Fig. 19: Input Window Connect

Fig. 20: Boardmaster User Interface

Fig. 21: Removing the Plastic Base from the Milling Depth Limiter

Fig. 22: Fitting the Plastic Base on the Milling Depth Limiter

Fig. 23: Defining the Material Size and Position

Fig. 24: Tool Positions Input Window

Fig. 25: Assigning Tool Positions

Fig. 26: Defined Tool Positions

Fig. 27: Adjusting the Focus Position

Fig. 28: Selecting Pass Hole Drills for Pass Hole Strips

Fig. 29: Boardmaster Message "Drill Pass Hole

Fig. 30: Boardmaster Message "Depth Limiter Removed

Fig. 31: Selecting Pass Hole Drills for Base Material/Drilling Underlay

Fig. 32: Pass Hole Strips in the Vacuum Table

Fig. 33: Setting Parameters for Drilling Pass Holes

Fig. 34: Selecting Pass Hole Drills for Pass Hole Strips

Fig. 35: Boardmaster Message "Drill Pass Hole

Fig. 36: Boardmaster Message "Depth Limiter Removed

Fig. 37: Machine Parameters

Fig. 38: Selecting Pass Hole Drills for Pass Hole Strips

Fig. 39: Press-In Tool with Pass Hole Pin

5 Working Sequence in Automatic Mode

Fig. 40: Positioning a Project

Fig. 41: Tool Positions Input Window

Fig. 42: Assigning Tool Positions

Fig. 43: Defined Tool Positions

Fig. 44: Selecting Tools

Fig. 45: Activating the 2.5 D Mode in the Phases Dialogue Box

Fig. 46: Setting the Moving-Free Height

Fig. 47: 2.5 D Mode: Configuring

Fig. 48: Adjusting the Milling Width

Fig. 49: Message When Aborting Production

6 Care and Maintenance

Fig. 50: Collet Chuck Tools

Fig. 51: Dismantling the Milling Depth Limiter

Fig. 52: Dismantling the Milling Depth Limiter

Fig. 53: Setting the Milling/Drilling Head Offset

Fig. 54: Tool with Collet Chuck Wrench

Fig. 55: Unscrewing the Collet Chuck

Fig. 56: Cleaning the Collet Chuck Holder

Fig. 57: Cleaning the Collet Chuck Holder

Fig. 58: Removing the Side Wall of the Acoustic Cabinet

Fig. 59: Orientation of the Fuse Holder

Fig. 60: Setting the Milling/Drilling Head Offset

Fig. 61: Setting the Milling/Drilling Head Offset

Fig. 62: Tool Box with Service Functions

Fig. 63: Setting the Milling/Drilling Head Offset

Fig. 64: Positioning the Camera Image above the Bore

Fig. 65: Setting the Milling/Drilling Head Offset

Fig. 66: Measuring Insert for Determining the Position with Visionsystem

Fig. 67: Setting the Milling/Drilling Head Offset

Fig. 68: Tool Magazine with Service Functions