Table of Contents
Advertisement
Repair
Electric Airless Sprayers
- For portable spray application of architectural paints and coatings. For
Maximum Working Pressure: 3300 psi (227 bar, 22.7 MPa)
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions. Save these instructions. Contact ASM
Customer Service or your local ASM distributor to obtain a manual in your language.
312478
312363 (English)
312364 (Spanish)
312365 (French)
312362
ASM Zip-Spray™ 2300 Plus 240V: 247533
ASM M2300 Plus 110V: 247534
ASM M2300 Plus 240V: 247535
ASM Zip-Spray™ 2300 Plus 2400: 24M722
professional use only.-
ti18835a
312496H
EN
ti18834a
Advertisement
Table of Contents
Related Manuals for Graco ASM Zip-Spray 2300 Plus
Summary of Contents for Graco ASM Zip-Spray 2300 Plus
- Page 1 Repair 312496H Electric Airless Sprayers - For portable spray application of architectural paints and coatings. For professional use only.- Maximum Working Pressure: 3300 psi (227 bar, 22.7 MPa) IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions. Save these instructions. Contact ASM Customer Service or your local ASM distributor to obtain a manual in your language.
- Page 2 Warning Warning The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where appli- cable.
- Page 3 Warning WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. Read Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. Read Technical Data in all equipment manuals.
-
Page 4: Component Identification
Component Identification Component Identification ti18836a Item Component Pressure Control ON/OFF switch Pressure Gauge (not on all models) Power Cord Fluid Outlet Prime Valve Hose Wrap Pump Suction Hose Drain Hose Fluid Hose Guard Trigger Safety Lock Serial Number ID Label Filter Cover Pail Hook (Not used on 24M722 - Stand Unit) 312496H... -
Page 5: Installation
Installation Installation Grounding and Electric Power Requirements • 100-120V units require 100-120VAC, 50/60 Hz, Requirements 15A, 1 phase • 230V units require 230VAC, 50/60 Hz, 7.5A, 1 phase • Never use an outlet that is not grounded or an adapter The sprayer cord includes a grounding wire with an appropriate grounding contact. -
Page 6: Operation
Operation Operation Pressure Relief Procedure 3. Engage gun trigger lock if unit is being shut down or left unattended. To reduce risk of injury from injection, follow this proce- NOTE: Leave Spray - Prime/Drain Valve in the dure whenever you are instructed to relieve pressure, PRIME/DRAIN position until you are ready to spray stop spraying, service equipment or install or clean again. -
Page 7: General Repair Information
General Repair Information General Repair Information To reduce risk of serious injury, including electric shock: • Do not touch moving or electric parts with fingers or tools while testing repair. Flammable materials spilled on hot, bare motor could • Unplug sprayer when power is not required for test- cause fire or explosion. -
Page 8: Troubleshooting
Troubleshooting Troubleshooting What to Do What to Check (When check is not OK, refer to this Type of Problem (if check is OK, go to next) column) Basic fluid pressure problems Pressure control knob setting. Motor Slowly increase pressure to see if will not run if at minimum setting (fully motor starts. - Page 9 Troubleshooting What to Do What to Check (When check is not OK, refer to this Type of Problem (if check is OK, go to next) column) Basic Electric Problems Motor armature for shorts using Replace motor. See page 24. armature tester (growler) or perform spin test.
- Page 10 Troubleshooting What to Do What to Check (When check is not OK, refer to this Type of Problem (if check is OK, go to next) column) Low Output For worn spray tip. Relieve pressure, page 6. Then replace tip. See your separate gun manual for additional instruction.
- Page 11 Troubleshooting What to Do What to Check (When check is not OK, refer to this Type of Problem (if check is OK, go to next) column) Electrical Problems Motor armature for shorts by using an Replace motor. See page 24. armature tester (growler) or perform spin test.
- Page 12 Troubleshooting What to Do What to Check (When check is not OK, refer to this Type of Problem (if check is OK, go to next) column) Building circuit breaker opens as All electrical wiring for damaged Repair or replace any damaged soon as sprayer switch is turned on insulation and all terminals for loose wiring or terminals.
-
Page 13: Displacement Pump Replacement
Displacement Pump Replacement Displacement Pump Replacement See manual 312362 for pump repair instructions. 4. Cycle motor until pump pin (32) is in position to be removed. Removal 5. Disconnect power cord from outlet. 1. Flush pump (13). 6. Using a flat screwdriver, push retaining spring (31) up. - Page 14 Displacement Pump Replacement Installation 6. Align pump outlet (J) to back. If pump pin works loose, parts could break off due to force of pumping action. Parts could project through air and result in serious injury or property damage. ti10455a NOTICE 7.
-
Page 15: Drive Housing Replacement
Drive Housing Replacement Drive Housing Replacement 3. Remove screws (12) and pump rod cover (114). NOTICE 4. Remove pump, Displacement Pump Replace- Do not drop gear cluster (44) and (40) when removing ment, page 13. from drive housing (42). Gear cluster may stay engaged in motor front end bell or drive housing. -
Page 16: Motor Diagnostics
Motor Diagnostics Motor Diagnostics See Wiring Diagram, page 25. Spin Test Check for electrical continuity in motor armature, windings and brush as follows: If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 1/2 in. (12.7 mm) or if the motor shaft cannot turn, replace the motor, page 24. -
Page 17: Fan Replacement
Fan Replacement Fan Replacement Removal Installation 1. Slide new fan (77) in place on back of motor. Be sure blades of fan face motor as shown. 2. Install spring clip (H). 1. Relieve Pressure, page 6. Disconnect power cord from outlet. 3. -
Page 18: Motor Brush Replacement
Motor Brush Replacement Motor Brush Replacement See Wiring Diagram, page 25. 5. Pull brush lead (G) off terminal (F). Remove brush (E). Motor Brush Removal Motor lead; do not disconnect Replace brushes worn to less than 1/2 in. Brushes wear Minimum 0.5 in. -
Page 19: Motor Brush Installation
Motor Brush Replacement Motor Brush Installation 3. Install spring clip (B). Push down to set hook (C) into brush holder (D). 4. Repeat for other side. 5. Test brushes. NOTICE a. Remove pump. Displacement Pump Replacement, page 13. When installing brushes, follow all steps carefully to avoid damaging parts. -
Page 20: On/Off Switch Replacement
On/Off Switch Replacement On/Off Switch Replacement 100/120 VAC and 220/240 VAC 3. Disconnect four wires (A) from ON/OFF switch (58). 4. Remove toggle boot (30) and locking ring. Remove ON/OFF switch (58). Installation 1. Install new ON/OFF switch (58). Install locking ring Removal and toggle boot (30). -
Page 21: Pressure Control Repair
Pressure Control Repair Pressure Control Repair Motor Control Board Installation 1. Remove old thermal paste from control box. Refer to Wiring Diagram for your sprayer shown on page Remove cover from thermal pad on new motor control board. Removal 1. Relieve Pressure, page 6, and unplug sprayer. ti8397a 2. - Page 22 Pressure Control Repair Motor Control Board NOTICE Diagnostics Do not allow sprayer to develop fluid pressure without transducer installed. Leave drain valve open if test transducer is used. 1. Remove screws (12) and cover (50). 2. Turn ON/OFF switch ON. NOTE: 3.
-
Page 23: Pressure Control Transducer
Pressure Control Repair Pressure Control Transducer Pressure Adjust Potentiometer See Wiring Diagram, page 25. See Wiring Diagram, page 25. Removal Removal 1. Relieve Pressure, page 6. 1. Relieve Pressure, page 6. 2. Remove screws (12) and cover (50). 2. Remove screws (12) from cover (50). 3. -
Page 24: Motor Replacement
Motor Replacement Motor Replacement See Wiring Diagram, page 25. 6. Remove screws (47) and control box (48). 7. Remove screws (47) and manifold (15). NOTICE Do not drop gear cluster (44) and (40) when removing 8. Remove screws (47) and motor (54) from frame from drive housing (42). -
Page 25: Wiring Diagram
Wiring Diagram Wiring Diagram NOTICE Heat from inductor coil of filter may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie all loose wires so none lay in contact with inductor coil of filter board. 110V and 240V Models ti10735a 312496H... -
Page 26: Drain Valve Replacement
Drain Valve Replacement Drain Valve Replacement Installation NOTE: Before installing new drain valve, be sure old gasket (5) and seat (26) are not still inside manifold. Removal 1. Thread drain valve (35) into manifold (15) opening. 1. Relieve Pressure, page 6. Disconnect power cord 2. - Page 27 Notes Notes 312496H...
-
Page 28: Parts Drawing
Parts Drawing Parts Drawing See page 30 ti10733b 312496H... -
Page 29: Parts List
Parts List Parts List Part Description Part Description 287060 240V, MODELS 247533, 247535 107434 BEARING, thrust 287014 110V, MODEL 247534 117828 KIT, o-ring KIT, return line (includes 39) 111457 PACKING, wiring 244240 Model 247533 111600 PIN, grooved 287668 Models 247534, 247535 111699 GASKET, valve seat 246385... - Page 30 Parts Drawing Parts Drawing 128a 128b ti10734a 312496H...
- Page 31 Parts List Parts List Part Description Part Description 15R133 CONTROL COVER 115494 SCREW, machine phillips PHd LABEL, control 115498 SCREW, machine slot HWHd 15R231 Model 247533 KNOB, potentiometer 15R615 Models 247534, 247535 116167 MODEL 247533 15B471 CORD, ST IEC jumper 15F537 MODELS 247534, 247535 15B469...
-
Page 32: Technical Data
Technical Data Technical Data Power requirements ......100/120V AC, 50/60 hz, 11A, 1 phase 240V AC, 50/60 hz, 7.0A, 1 phase Generator required . - Page 33 Notes Notes 312496H...
-
Page 34: Asm Standard Warranty
ASM reserves the right to make changes at any time without notice. This manual contains English. MM 312496 ASM Company, 3500 N. 1st Avenue, Sioux Falls, SD 57104 Copyright 2006, Graco Inc. is registered to ISO 9001 www.asmcompany.com Revised 08 March 2012...
Need help?
Do you have a question about the ASM Zip-Spray 2300 Plus and is the answer not in the manual?
Questions and answers