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TESVOLT TS HV 70 OUTDOOR Installation And Operating Manual

Outdoor high-voltage storage system
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Summary of Contents for TESVOLT TS HV 70 OUTDOOR

  • Page 1 TS HV 70 OUTDOOR Installation and Operating Manual Storage THE ENERGY STORAGE EXPERTS Energy Experts...

  • Page 2: Table Of Contents

    Variants and equipment TS HV 70 Outdoor ........
  • Page 3 10.2 Expanding capacity using additional TS HV 70 Outdoor units .......

  • Page 4: Important Information About This Manual

    1 IMPORTANT INFORMATION ABOUT THIS MANUAL 1.1 SCOPE This document is for use with the TESVOLT TS HV 70 Outdoor high-voltage storage system in conjunc- tion with the SMA Sunny Tripower Storage 60 battery inverter (SMA STPS 60). Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance of the TESVOLT TS HV 70 Outdoor.

  • Page 5: General Safety Information

    “2 Safety” on page 7 et seq. All the safety instructions must be followed under all circumstances. Everyone who works on the TESVOLT TS HV 70 Outdoor must follow the specifications in this manual. This manual cannot describe every conceivable situation, and for this reason the applicable standards and corresponding occupational health and safety regulations always take priority.

  • Page 6: Limitation Of Liability

    It may be operated outdoors or indoors. Depending on the variant and design, the TESVOLT TS HV 70 Outdoor works within an ambient temperature range of -33°C to 55°C and at a maxi- mum humidity of 85%. The battery cabinet may not be exposed to corrosive atmospheres.

  • Page 7: Prerequisities For Installation Technicians

    2 SAFETY The TS HV 70 Outdoor meets the requirements set out in IEC 61508 parts 1 to 7 and complies with safety integrity level (SIL) 1. DANGER! Lethal electric shock from damaged components or short circuits.
  • Page 8 Do not expose battery cells to corrosive atmospheres (e.g. ammonia, salt). • Do not use any other battery inverters apart from the SMA STPS 60. Commission TS HV 70 Outdoor storage systems within six months of delivery at the latest. • 07/2020...

  • Page 9: Preparation

    CAUTION! Risk of injury due to the battery cabinet toppling over during transport. Do not tilt the cabinet. The cabinet weighs approx. 400 kg and may topple over if tilted excessively, causing injuries or material damage. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 10: Transport At The End Customer's Site

    We recommend using a suitable lifting device. Caution: Do not damage the casing! The individual components of the TS HV 70 Outdoor can weigh up to 400 kg and are therefore unsuita- ble for transport by one person. We recommend that at least three people install the system using a crane or other suitable lifting device.

  • Page 11: Installation Site

    (protruding length: min. 30 mm; max. 70 mm) Position/size of the floor outlet Position/size of the floor outlet All measurements in cm. All measurements in cm. Both diagrams: view from above 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 12: Technical Data

    SMA Inverter Manager and the high C-rate of the TS HV 70 Outdoor storage system. Pro- jects up to the megawatt range can be implemented with this unit.

  • Page 13: Battery Storage System Ts Hv 70 Outdoor

    5.1 VARIANTS AND EQUIPMENT TS HV 70 OUTDOOR Air conditioners Two designs with air conditioners are available for the TS HV 70 Outdoor depending on the climatic conditions. The only difference is the number of air conditioners. There are no other differences in the equipment.

  • Page 14: Cabinet And Accessories

    14 battery storage system ts hV 70 outdoor 5.2 CABINET AND ACCESSORIES TS HV 70 outdoor cabinet (master admin) in factory configuration, without battery modules Cage nut with installation Pan head screw with plastic washer SMA STPS 60 cover SMA STPS 60 fastening...

  • Page 15: Cabinet Scope Of Delivery

    Inverter cover key (master designs only) Only for systems with an interconnection of 4 masters, the fourth master has a 24 V voltage supply and an additional switch 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 16: Setting Up The Components

    TS HV 70 Outdoor Installa- TESVOLT USB-Stick (top) Type plate Janitza power quality tion and Operating Manual analyser UMG 604E-Pro BatBreaker SMA Tripower Storage 60 (STPS 60) 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 17: Ts Hv 70 Outdoor Scope Of Delivery

    Battery inverter SMA STPS 60 nominal charging power 60 kVA, nominal discharging power 75 kVA, only for master designs, included in scope of delivery 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 18: Connections And Structure Of The Apu Hv1000-S

    Rack balancing (input) RACK BALANCING OUT Rack balancing (output) BAT COM OUT Communication connection to battery module (output) BAT COM IN Communication connection to battery module (input) 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 19: Connector Panel

    AC connection PE X3 (-) BatBreaker input terminal to STPS (black) X4 (+) APU output terminal to BatBreaker (white) X4 (-) APU output terminal to BatBreaker (blue) 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 20 X3 (-) BatBreaker input terminal to STPS (black) AC connection PE X4 (+) APU output terminal to BatBreaker (white) X4 (-) APU output terminal to BatBreaker (blue) 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 21 AC connection PE X4 terminal assignment X4: max. 95 mm X4 (+) APU output terminal to BatBreaker (white) X4 (-) APU output terminal to BatBreaker (blue) 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 22: Wiring The Battery Modules

    22 battery storage system ts hV 70 outdoor 5.9 WIRING THE BATTERY MODULES Wiring 14 battery modules DC module connector Rack balancing BAT COM Order in the battery string 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 23 70 outdoor 23 Wiring 16 battery modules DC module connector Rack balancing BAT COM Order in the battery string 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 24: Installation

    The necessary prerequisites such as qualifications and certificates for operating a crane including • instruction in its operation. • The relevant standards and regulations for working with suspended loads. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 25 Finally, install the M12 x 20 safety screws and the prepared washer and seal using the special socket M. 1 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 26: Connecting The External Cabling

    Offer the AC supply line up to the through clamps in accordance with instructions in section “5.8 Connector panel” on page 19 et. seq. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 27 Take care when installing to ensure that the lugs on the cabinet base are located in the slots provided on the underside of the base cover. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 28: Installing The Components

    32 of this installation and operating manual. All battery modules of a TS HV 70 Outdoor must have exactly the same state of charge. So be sure to check the battery modules’ voltage before fitting them. The battery module’s voltage must be 50 +/- 0.1 V at the point of installation. If you notice any deviations, please email service@tesvolt.com or contact the TESVOLT Service Line on +49 (0)3491 8797 - 200.
  • Page 29 Start on the left side of the cabinet with the APU and the first bat- tery module, plus the connecting cable Then connect the remaining battery modules in this half of the cabinet with the DC connecting cables 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 30 Use the pre-installed long rack balancing cables in the cabinet connector kit to connect the bottom modules in the left and right halves of the cabinet. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 31 . The last battery module’s BAT COM “OUT” connection remains open. Finally, complete the commissioning form. A blank copy of the form can be found on the USB drive 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 32: E-Stop Contact

    STOP The e-stop contact is used to quickly shut down the system. As the TS HV 70 Outdoor is not switched off properly when the e-stop is used, this may lead to damage to the storage system components. For this rea- son, never use the e-stop to switch off the unit under normal circumstances.

  • Page 33: Connection To The Sma Sunny Tripower Storage 60 33

    DC auxiliary circuit. Ensure that you adhere to the specifications for connecting the TS HV 70 Outdoor and the SMA STPS 60. For example, there may be no additional consumers or components on the DC auxiliary circuit between the battery and inverter.
  • Page 34 Two ethernet interfaces Communication interface to the SMA Inverter Manager Connecting the SMA STPS 60 Unlock the lock on the cover with a key and remove the cover. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 35 SMA STPS 60. Use a torque wrench with a tightening torque of 20 Nm for the AC connection terminals and 3.9 Nm for the grounding cable. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 36: Commissioning

    The plugs must audibly snap into place. Check the cabling of the SMA STPS 60 and the TS HV 70 Outdoor (see also SMA STPS 60 installation manual). Inspect the component wiring in accordance with section “5.9 Wiring the battery modules” on page 22 et.
  • Page 37 Check and, if necessary, correct the settings for terminating and addressing the TS HV 70 Outdoor “TERM” and “ADDRESS” on the APU HV1000-S. “TERM” is to be set to “ON” when operat- ing a single TS HV 70 Outdoor and “ADDRESS” to “0” and “0”. BATTERY CHARGER TERM...

  • Page 38: Commissioning Ts Hv 70 Outdoor Systems Using The Master/Slave Principle

    “PRECH”. After pre-charge mode, the switch lights up permanently. “OK” appears as the Status item on the display. The TS HV 70 Outdoor is now ready for operation. Note: The display remains active for approximately two minutes and is then deactivated. It can be reactivated by tapping twice.
  • Page 39 2. Tap gently with your fingers on the marking to the right of the display on the casing. Never tap on the display. Insert the back-up fuse for the TS HV 70 Outdoor in the outdoor distribution enclosure. All the back-up fuses for the individual TS HV 70 Outdoor cabinets must be inserted so that the distributor panel in every cabinet has a power supply and the consumers such as the air conditioners and heating units can be commissioned.
  • Page 40 Tap beside the display again to access the next menu item. You will now be shown the assigned IP address, which must start with 192.168.4. …. The IP address is required to commission the STPS. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 41 Once the NH00 fuses have been inserted, wait until the SMA STPS 60 has completely started up. The TS HV 70 Outdoor switches to “INIT” mode and the switch starts to flash. The commissioning process for the SMA STPS 60 must then be started using the SMA LCS Tool.

  • Page 42: Decommissioning

    Note: The SMA LCS Tool is an SMA product. For this reason, TESVOLT cannot guarantee the accuracy of information provided about this and other products belonging to SMA. Binding information can only be found in SMA’s valid product documentation for the relevant product.
  • Page 43 In the connector panel, remove the 35 A NH00 fuses (see “5.8 Connector panel” on page 19 et. seq.) for the con- sumer line from the right fuse holder. Then close the fuse holder. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 44: Expanding The Storage System

    If a battery module is installed in a TS HV 70 Outdoor battery storage system and this module’s state of charge differs from that of the battery modules already present, this can cause damage to the battery modules or to the APU HV1000-S.
  • Page 45 If you have to reduce the voltage of the TS HV 70 Outdoor (discharging), enter a value between 0 and 100 % [positive number] for “Active Power [P_Ref]”.

  • Page 46: Expanding Capacity Using Additional Ts Hv 70 Outdoor Units

    ATTENTION! Possible damage to the unit and/or battery inverter. STOP If you would like to use multiple TS HV 70 Outdoor battery storage systems on one SMA STPS 60, it is essential that they all have the same capacity. Note: Up to four TS HV 70 Outdoor can be connected in parallel per SMA STPS 60 using the master/ slave principle.
  • Page 47 > CAN OUT Slave 2 > SWITCH LAN 2 CAN OUT > CAN IN Slave 2 CAN OUT > CAN IN Slave 3 > optional LAN 1 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...
  • Page 48 SMA STPS 60 (Master 2) Router APU (Master 2) Service PC SMA STPS 60 (Master 3) APU (Master 3) LAN 2 Switch (Master 4) /service PC 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 49: Expanding The Power Using Sma Stps 60

    The charging and discharging power can be increased by increasing the number of SMA STPS 60 units. Up to 20 SMA STPS 60 units can be operated on one SMA Inverter Manager. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 50: Tesvolt Battery Monitoring Software - Batmon

    11 TESVOLT BATTERY MONITORING SOFTWARE – BATMON 11.1 VIEWS AND FUNCTIONS TESVOLT BatMon is a piece of software that can be used to analyse and visualise batteries right down to cell level. NOTE: The software can be found on the supplied USB drive and must be installed in a writeable directory, e.g.
  • Page 51 – batmon 51 Figure 11.2 “Battery” screen Figure 11.3 “Cells” screen 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 52: Menu Structure

    Depending on the seriousness of the fault, disconnection between the APU and STPS or switching off of the storage system may occur. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 53: Fault And Warning Messages On The Tesvolt Ts Hv 70 Outdoor 53

    Restart the battery. BMC internal controller NOTE: For further assistance or in the event of persistent faults, please email service@tesvolt.com or contact the TESVOLT Service Line +49 (0) 3491 8797 - 200. 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 54: Maintenance And Storage

    STOP correctly. Before carrying out maintenance work, ensure that the TS HV 70 Outdoor is decommissioned in accordance with the specifications in section “9 Decommissioning” on page 42. Note: When cleaning and maintaining the SMA STPS 60, always follow the specifications and instruc- tions in the technical documentation for the SMA STPS 60.

  • Page 55: Disposal

    14 DISPOSAL TESVOLT battery modules installed in Germany are integrated into the free GRS collection system. Please email service@tesvolt.com or contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200. Further information can be found at http://grs-batterien.de/start.html. The batteries may only be disposed of in accordance with the disposal regulations for used batteries applicable at the time of disposal.

  • Page 56: Appendix

    X3 X4 X1.1 X2.1 X2.2 X2.3 X3 X4 X1.2 X2.1 X2.2 X2.3 X3 X4 X1.3 X2.1 X2.2 X2.3 X3 X4 X1.4 X2.1 X2.2 X2.3 07/2020 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised...

  • Page 57: Legal Notice

    Legal notice on the use of the contents The information contained in this document is the property of TESVOLT GmbH. It may not be published in whole or in part without written permission from TESVOLT GmbH. www.tesvolt.com 07/2020...

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