TESVOLT TS HV 70 Installation And Operating Manual
  1. Manuals
  2. Brands
  3. TESVOLT Manuals
  4. Storage
  5. TS HV 70
  6. Installation and operating manual

TESVOLT TS HV 70 Installation And Operating Manual

Lithium storage system
Hide thumbs Also See for TS HV 70:
Table of Contents

Advertisement

Quick Links

Download this manual
Installation and Operating Manual
LITHIUM STORAGE SYSTEM
TS HV 70

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TS HV 70 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for TESVOLT TS HV 70

Summary of Contents for TESVOLT TS HV 70

  • Page 1 Installation and Operating Manual LITHIUM STORAGE SYSTEM TS HV 70...

  • Page 2: Table Of Contents

    Commission a single unit ............. . 34 Commissioning TS HV 70 systems using the master/slave principle ......35...
  • Page 3 10.2 Expanding capacity using additional TS HV 70 units ....... .
  • Page 4 © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 5: Important Information About This Manual

    1 IMPORTANT INFORMATION ABOUT THIS MANUAL 1.1 SCOPE This document applies to the TESVOLT TS HV 70 high-voltage storage system in conjunction with the SMA Sunny Tripower Storage 60 battery inverter (SMA STPS 60). Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance of the TESVOLT TS HV 70.

  • Page 6: General Safety Information

    “2 Safety” on page 8 et seq. All the safety instructions must be followed under all circumstances. Everyone who works on the TESVOLT TS HV 70 must follow the specifications in this manual. This manual cannot describe every conceivable situation. For this reason, the applicable standards and corresponding occupational health and safety regulations always take priority.

  • Page 7: Disclaimer

    The TESVOLT TS HV 70 has been designed for operation with the the SMA Sunny (SMA STPS 60) three- phase battery inverter. Any other use must be agreed with the manufacturer and, if necessary, with the local energy supply company.

  • Page 8: Requirements For Installers

    For further information, please send an email to academy@tesvolt.com). 2 SAFETY The TS HV 70 meets the requirements set out in IEC 61508 parts 1 to 7 and complies with safety integ- rity level (SIL) 1. DANGER! Life-threatening electric shock from damaged components or short circuit Bridging the battery terminals causes a short circuit that results in a flow of electrical current.
  • Page 9 Do not expose battery cells to corrosive environments (e.g. ammonia, salt). • • Do not use any other battery inverters apart from the SMA STPS 60. Commission the battery storage system within six months of delivery at the latest. • © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 10: Preparation

    CAUTION! Please also follow the safety information in section “3.3 Transport at the end customer’s site” on page 11 below, especially when loading and unloading. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 11: Transport At The End Customer's Site

    We recommend using a hand truck. Caution: Do not damage the casing! The individual components of the TS HV 70 can weigh up to 120 kg, and are therefore unsuitable for transport by one person. We recommend at least two people install the system. A dolly or hand truck is helpful during the installation process.

  • Page 12: Installation Location

    When fully installed, the battery storage system weighs up to 823 kg. Ensure that the installation location has sufficient load-bearing capacity. If in doubt, consult a structural engineer. Dimensions All dimensions in cm. Space required (incl. Additional space required installation) for servicing, etc. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 13: Technical Data

    SMA Inverter Manager and the high C-rate of the TS HV 70 storage system. Projects up to the mega- watt range can be implemented with this unit.

  • Page 14: Ts Hv 70 Battery Storage System

    Cage nut with installation aid connector screws for fastening washer Cable support clip Cabinet grounding connec- Spacer with accessories for Optional: combination Ring screw tion lifting the roof bracket with fastening mate- rials © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 15: Scope Of Delivery Of The Ts Hv 70 Cabinet

    70 battery storaGe system 15 5.2 SCOPE OF DELIVERY OF THE TS HV 70 CABINET ITEM NUMBER DESCRIPTION Cabinet halves (left/right) External switch (pre-installed) Central grounding point (pre-installed) Grounding point (pre-installed) C-rail (pre-installed) Connection cable for external switch (pre-installed) Cable retention rail (pre-installed, also referred to as “mounting rail”)

  • Page 16: Setup And Components

    14 15 BATTERIERAUM 14.1 14.1 14.2 BATTERY ROOM BatBreaker DC connector kit Bat- DC connector kit Bat- Battery room SMA Data Installation TESVOLT Breaker/STPS Breaker/STPS sticker Manager manual USB-Stick M set © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 17: Scope Of Delivery Of The Ts Hv 70

    70 battery storaGe system 17 5.4 SCOPE OF DELIVERY OF THE TS HV 70 ITEM NUMBER DESCRIPTION APU HV1000-S Battery module 4.8-1C-HV1000 incl. Active Battery Optimizer (ABO) 14 or 16 APU connector kit HV1000 from the APU to the first and 14th/16th battery module L DC connecting cable, 0.95 m –...

  • Page 18: Connections And Setup Of The Apu Hv1000-S

    Battery positive pole (red) RACK BALANCING IN Rack balancing (input) RACK BALANCING OUT Rack balancing (output) BAT-COM OUT Communication connection for battery module (output) BAT-COM IN Communication connection for battery module (input) © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 19: Wiring The Battery Modules

    70 battery storaGe system 19 5.7 WIRING THE BATTERY MODULES Wiring 14 battery modules DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...
  • Page 20 20 ts hV 70 battery storaGe system Wiring 16 battery modules DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 21: Installation

    The baying connectors are affixed to the frame profiles with two setscrews on each side from the right and left. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...
  • Page 22 APU HV1000-S. Use the first opening and fit the first two cage nuts on both sides. Now, fit the remaining two cage nuts in the second opening in both slide rails from the top. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...
  • Page 23 10 Nm. Optional: lifting the cabinet covers for additional ventilation: First of all, remove all the fastening screws, ring screws or com- bined brackets and then the two top cabinet covers. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 24: Installing The Components

    , note its serial number in the document “CS-S. FB.003.E.ENG_Commissioning_Protocol_TSHV70”, which can be found on the TESVOLT USB-Stick The serial number can be found on a sticker on the underside of the APU HV1000-S. If the TESVOLT USB-Stick is lost, contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or write an email to service@tesvolt.com concerning the commissioning protocol.
  • Page 25 50.0 +/- 0.1 V . If there are deviations, please contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or email service@tesvolt.com. Insert the first battery module into the slide rails below the APU HV1000-S.
  • Page 26 (see markings in the illustration). The battery modules of the TS HV 70 are connected in series. The colours of the plugs must match the colours of the jacks on the battery module, i.e.
  • Page 27 Use one of the 1.10 m long rack balancing connecting cables to connect the bottom modules in the left and right halves of the cabinet. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...
  • Page 28 SMA STPS 60/BatBreaker side. To relieve the strain on the DC cables, install the two cable retention clips above the CHARGER connections of the APU HV1000-S on the 12 13 C-rail © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...
  • Page 29 SWITCH” connection on the APU HV1000-S. Finally, fill out the commissioning protocol. You will find a template for this on the TESVOLT USB-Stick . Also note down the serial numbers of the battery inverter and peripheral devices such as the SMA Inverter Manager.

  • Page 30: E-Stop Contact

    30 InstallatIon 6.3 E-STOP CONTACT The TS HV 70 has a quick shutdown (e-stop) function. The unit has a four-pin plug that is accessible from the outside for this purpose. This electrical connection can be connected to an external control system using the appropriate Wago 734-104 jack.

  • Page 31: External 24 V Power Supply For The Apu Hv1000-S

    6.4 EXTERNAL 24 V POWER SUPPLY FOR THE APU HV1000-S NOTE: If you want to operate the APU HV1000-S with an external 24 V power supply, please coordinate your intention beforehand with the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or via service@tesvolt.com.

  • Page 32: Connection To The Battery Inverter

    STOP the DC auxiliary circuit Always follow the instructions for connecting the TS HV 70 and the SMA STPS 60. For example, there must be no additional consumers or components planned for the DC auxiliary circuit between the battery and inverter. If you would like to make changes to the system setup, you must always consult with TESVOLT Service regarding your plans.

  • Page 33: Sma Stps 60 Connection Diagram

    WARNING! Possible damage to the TS HV 70 if the installation requirements are not met STOP Before connecting the SMA STPS 60, the installation of the TS HV 70 must be completely finished. WARNING! Potential malfunctions due to improper laying of cables...

  • Page 34: Commissioning

    The SMA STPS 60 has been installed in accordance with SMA’s specifications (installation/connection). Procedure Check the wiring of the SMA STPS 60 and TS HV 70 (also see the installation manual for the SMA STPS 60). Check the wiring of the components in accordance with section “5.7 Wiring the battery modules” on page 19 et seq.

  • Page 35: Commissioning Ts Hv 70 Systems Using The Master/Slave Principle

    BAT-COM wiring. If the fault continues to occur regardless, please contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or email to service@tesvolt.com. Tap beside the display again to access the next menu item. You will now be shown the assigned IP address.
  • Page 36 36 CommIssIonInG Procedure Check the wiring of the SMA STPS 60 and TS HV 70 (see the installation manual for the SMA STPS 60). Check the wiring of the components in accordance with section “5.7 Wiring the battery modules” on page 19 et seq.
  • Page 37 (14 or 16). Confirm the number is correct by tapping twice. If there are deviations, shut down the TS HV 70 and check the BAT-COM wiring. If the fault continues to occur, contact service@tesvolt.com or the TESVOLT Service Line +49 (0) 3491 87 97 - 200.

  • Page 38: Decommissioning

    APU HV1000-S is heard. Please refer to SMA’s product documentation or the website www.sma.de for further information. NOTE: The SMA LCS Tool is an SMA product. For this reason, TESVOLT cannot guarantee the accu- racy of information provided about this and other products belonging to SMA. Binding information can only be found in SMA’s valid product documentation for the relevant product.

  • Page 39: Expanding The Storage System

    TESVOLT Service Line +49 (0) 3491 87 97 - 200 or service@tesvolt.com. Adjust the voltage of the original battery modules of the TS HV 70 so that it matches the voltage of the new battery modules exactly. Use the SMA LCS Tool to do this. Further information about the procedure can be found in the section “Adjusting the battery voltage using the SMA LCS Tool”...
  • Page 40 If you have to reduce the voltage of the TS HV 70 (discharging), enter a value between 0 and 100 % [positive number] for “Active Power [P_Ref]”.

  • Page 41: Expanding Capacity Using Additional Ts Hv 70 Units

    When battery systems are connected in parallel, the APUs may not be operated as independent mas- ters and must always be installed in master/slave systems. NOTE: Up to four TS HV 70 units can be connected in parallel per SMA STPS 60 using the master/ slave principle.
  • Page 42 >CAN IN slave 1 >CAN OUT master >CAN OUT slave 1 >CAN OUT slave 2 CAN OUT CAN OUT >SWITCH LAN 2 >CAN IN slave 2 >CAN IN slave 3 >Optional LAN 1 © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...
  • Page 43 SMA STPS 60 (master 2) Service PC APU (master 2) Reserve/optional last slave in the confi guration SMA STPS 60 (master 3) Reserve APU (master 3) Reserve LAN 2 Switch (master 4) /service PC © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 44: Expanding The Power Using Sma Stps 60

    The charging and discharging power can be increased by increasing the number of SMA STPS 60 units. Up to 20 SMA STPS 60 units can be operated on one SMA Inverter Manager. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 45: Tesvolt Battery Monitoring Software - Batmon

    11 TESVOLT BATTERY MONITORING SOFTWARE – BATMON 11.1 VIEWS AND FUNCTIONS TESVOLT BatMon is a piece of software that can be used to analyse and visualise batteries right down to the cell level. NOTE: The software can be found on the supplied TESVOLT USB-Stick and must be installed in a writable directory on the “C:”...
  • Page 46 46 tesVolt battery monItorInG softWare – batmon Figure 11.2 “Battery” screen Figure 11.3 “Cells” screen © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 47: Menu Structure

    The battery parameters highlighted in green in the table are password-protected. As these parame- ters directly affect the battery, only certified specialists are permitted to configure these parameters. You will receive the password directly from TESVOLT Service on request. BATTERY...

  • Page 48: Firmware Update

    48 fIrmWare update 12 FIRMWARE UPDATE If required, the firmware update is installed via BatMon in coordination with TESVOLT Service. To do this, you have to enter the password in the Expert Level on the “System” page in BatMon. This can only be done in coordination with TESVOLT Service.
  • Page 49 49 Next, the update window opens. The update may take up to one minute. Afterwards, BatMon must be restarted. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

  • Page 50: Fault And Warning Messages On The Tesvolt Ts Hv 70

    50 fault and WarnInG messaGes on the tesVolt ts hV 70 13 FAULT AND WARNING MESSAGES ON THE TESVOLT TS HV 70 There are different types of messages as follows: • Information (I): Status information, no error • Warning (W): The system continues to run (possibly with limitations).
  • Page 51 WarnInG messaGes on the tesVolt ts hV 70 51 TYPE MESSAGE DESCRIPTION ERROR HANDLING F213 Contactor fault Contactor is defective. Contact TESVOLT Service immediately! Switch off the system. Disconnect the battery inverter from the utility grid. If possible, switch DC switch on battery inverter to O.
  • Page 52 52 fault and WarnInG messaGes on the tesVolt ts hV 70 TYPE MESSAGE DESCRIPTION ERROR HANDLING F911 Permanent The system was operated outside of This error cannot be acknowledged. An on-site system lock specifications and was shut down for inspection of the system by TESVOLT Service safety reasons.
  • Page 53 WarnInG messaGes on the tesVolt ts hV 70 53 TYPE MESSAGE DESCRIPTION ERROR HANDLING W949 APU tempera- APU temperature too high. The system If the warning occurs more frequently: ture high power will be limited to 50 %.

  • Page 54: Maintenance

    The lithium cells used by TESVOLT for the TS HV 70 are low-maintenance. However, to ensure safe operation, all plug connections must be inspected and, if necessary, pressed back into place by quali- fied specialists at least once a year.

  • Page 55: Storage

    16 DISPOSAL TESVOLT battery modules installed in Germany are integrated into the free GRS take-back system. For disposal, please contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or email service@tesvolt.com. Further information can be found at http://www.en.grs-batterien.de/index/.

  • Page 56: Legal Notice

    Legal notice on the use of the contents The information contained in these documents is the property of TESVOLT GmbH. It may not be pub- lished in whole or in part without written permission from TESVOLT GmbH. © TESVOLT Subject to technical changes! RD.TI.002.E.ENG_Installation_Manual_TSHV70_v.C.01 Last revised 01/2021...

Table of Contents