TESVOLT TS 48V Installation And Operating Manual
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TESVOLT TS 48V Installation And Operating Manual

Lithium storage system
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TS 48V LITHIUM
STORAGE SYSTEM
Installation and Operating Manual
The
THE ENERGY STORAGE EXPERTS
Energy
Storage
Experts

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Summary of Contents for TESVOLT TS 48V

  • Page 1 TS 48V LITHIUM STORAGE SYSTEM Installation and Operating Manual Storage THE ENERGY STORAGE EXPERTS Energy Experts...

  • Page 2: Table Of Contents

    Commissioning ............. . . 42 © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 3 Expanding the storage system ........... 47 10.1 Expanding the capacity using the TESVOLT expansion module ......47 10.2 Expanding capacity using additional TS 48 V units .
  • Page 4 © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 5: Important Information About This Manual

    1 IMPORTANT INFORMATION ABOUT THIS MANUAL 1.1 APPLICABILITY This document applies to the TESVOLT TS 48 V modular storage system in conjunction with the Sunny Island battery inverter manufactured by SMA. Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance of the TESVOLT TS 48 V.

  • Page 6: General Safety Information

    ““2 Safety” on page 8 et seq. All safety information must be followed without fail. Everyone who works on the TESVOLT TS 48 V must follow the specifications in this manual. This manual cannot describe every conceivable situation, and for this reason the applicable standards and corresponding occupational health and safety regulations always take priority.

  • Page 7: Limitation Of Liability

    The TESVOLT TS 48 V is a modular battery storage system based on lithium-ion technology. The TESVOLT TS 48 V is intended for use with the SMA Sunny Island battery inverter. Any other use must be agreed with the Manufacturer and, if necessary, with the local energy supply company.

  • Page 8: Prerequisites For Installation Technicians

    The locally applicable regulations and standards are to be adhered to for all work. This Installation and Operating Manual is intended for installation technicians working with the TESVOLT TS 48 V and specifies that installation may only be carried out by qualified electricians that have the following qualifications: •...
  • Page 9 Only use inverters agreed with and approved by TESVOLT. • Commission TS 48 V storage systems within six months of delivery at the latest. • © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 10: Preparation

    If hazards occur, injuries such as crushing injuries can occur due to the heavy self-weight of compo- nents when the cabinet or battery modules are being transported. For this reason, all individuals involved must wear safety shoes with protective toe caps. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 11: Transport At The End Customer's Site

    We recommend at least two people install the system. A dolly or hand truck is helpful during the installation process. No more than five battery modules may be stored or transported one on top of the other. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 12: Installation Site

    Cabinet height = B Type TS 25 ≥145 TS 40 ≥205 TS 50 ≥245 All dimensions in cm. Space required Additional space required (incl. installation) for servicing, etc. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 13: Technical Data

    43.2 48.0 Capacity [Ah] Maximum output power Selfconsumption (standby) 3 watts (without battery inverter) Weight [kg] System single-phase, three-phase Protection class IP 20 (indoor use) © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 14: Ts 48 V Battery Storage System

    Grounding strip (door) TS cabinet extension set with accessories VX cabinet extension set TS/VX cabinet extension set N.6 N.6 Empty TS cabinet Grounding set for cabinet extension © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 15: Cabinet Scope Of Delivery

    * The quantities given are for the standard configurations of the storage unit models. The quantities provided here will vary accordingly in non- standard configurations. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 16: Construction And Storage System Components

    Installations- und Betriebsanleitung THE ENERGY STORAGE EXPERTS Stor Energy Type plate TS 48 V Installation manual TESVOLT USB-Stick LV DC connecting cable set Battery room sticker © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 17: Scope Of Delivery For Storage System Components

    * The quantities given are for the standard configurations of the storage unit models. The quantities provided here will vary accordingly in non- standard configurations. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 18: Other Components

    250 A tag fuse Sunny Island (10 m) 18.2 18.1 18.3 18.4 Cabinet connector kit Single-phase emergency Three-phase emergency 1.20 m or 2.30 m power distribution power distribution © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 19: Scope Of Delivery For Other Components

    L CAT 6 patch cable - 2.00 m or 3.00 m) 18.3 L DIN 6921 - M8 x 20 hexagon flanged bolt 18.4 Optional Emergency power distribution, single-phase Emergency power distribution, three-phase Optional © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 20: Connections And Structure Of The Apu Lv

    Rack balancing (input) RACK BALANCING OUT Rack balancing (output) BAT-COM OUT Battery module communica- tion port (output) BAT-COM IN Battery module communica- tion port (input) © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 21: Wiring The Battery Modules

    Ts 48 V bATTeRy sTORAge sysTeM 21 5.9 WIRING THE BATTERY MODULES TS 25 wiring DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 22 22 Ts 48 V bATTeRy sTORAge sysTeM TS 40 wiring DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 23 Ts 48 V bATTeRy sTORAge sysTeM 23 TS 50 wiring DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 24 24 Ts 48 V bATTeRy sTORAge sysTeM 2 x TS 40 wiring DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 25: Installation

    Now attach the type plates to the cabinet in the following positions: 1 x on the inside of the door and 1 x visible on one external side wall. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 26 (e.g. at the front, on the lower left cabinet frame profile). The grounding point is fastened with two ST5.5 x 12 (TX 30) self-tapping screws © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 27: Fitting A Cabinet Extension

    6.2 FITTING A CABINET EXTENSION The first step is to remove the side panels on each cabinet where the cabinets are to be connected together. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 28 Cabinet extension for VX cabinet only: Once the side panel has been removed, take out the cage nuts which held it in place. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 29 Fit the last upper baying connector in the center of the cabinet where the abutting cabinet frame profiles of the two halves of the cabinet meet. Repeat the above step. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 30: Installing The Components

    Commissioningprotocol_TS48V” which can be found on the TESVOLT USB-Stick . The serial number can be found on a sticker on the underside of the APU. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 31 (Phillips) and plastic washers Now fit the remaining modules one after the other from the top to the bottom and fasten them in place as described above. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 32 . The DC connector is only fastened to the battery module as part of the process of connecting to the next battery module. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 33 Connect the remaining BAT-COM connections on the rest of the battery modules. Note the BAT-COM cabling specifications on the left side of the cabinet in the subsequent installation steps. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 34 To relieve the strain on the DC cables, install the two cable reten- tion clips above the CHARGER connections of the APU LV on the C-rail © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 35: E-Stop Contact

    APU LV and the ComETH connection on the SMA Sunny Island using the switch. Finally, fill out the commissioning protocol. You will find a template for this on the TESVOLT USB-Stick 6.4 E-STOP CONTACT The TS 48 V has a quick shutdown (e-stop) function. The unit has a Wago 734-162 two-pin plug that is accessible from the outside for this purpose.
  • Page 36 , as otherwise the storage system will remain inactive! E-stop connection on the APU LV with Wago plug with bridge between contacts 1 and 2. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 37: Connection To The Sma Sunny Island

    DC auxiliary circuit between the battery and inverter. If you would like to make changes to the system structure, you must consult with TESVOLT Ser- vice regarding your plans. Please send your proposals by email to service@tesvolt.com.

  • Page 38: Number Of Apus For Various Applications

    Procedure for number of APUs depending on the application When designing the TESVOLT TS 48 V storage systems, we recommend following the procedure for the number of APUs given in the following table to ensure stable operation.
  • Page 39 TS 48 V APU (master) ComSync OUT connection: Terminating resistor must be plugged in. The overall length of the communication bus may not exceed 30 m. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 40 Slave 1 > ComSync IN Sunny Island Slave 2 Slave 2 > Terminating resistor must be plugged in. The overall length of the communication bus may not exceed 30 m. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 41 All dimensions in cm. Figure 7.2 Correct distances between the components for fitting the Bat Fuse to the Sunny Island using the DC connector kit © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 42: Commissioning

    TERM is to be set to “ON” when operating a single TS 48 V, and ADDRESS is to be set to “0” and “0”. TERM ADDRESS ADRESS Press the On/Off switch (“SWITCH”) on the APU LV. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 43 Number of battery modules Capacity (Ah) 1034 1128 1222 1316 1410 1504 Table 8.1. Storage capacity as a function of the number of battery modules © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 44: Commissioning Ts 48 V Systems Using The Master/Slave Principle

    Tap twice next to the display to confirm the number is correct. Otherwise, check the BAT-COM cabling. If present, next switch on the APU LV on slave 2 and then slave 1. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 45 Number of battery modules Capacity (Ah) 1034 1128 1222 1316 1410 1504 Table 8.2. Storage capacity as a function of the number of battery modules © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 46: Decommissioning

    For standard decommissioning, the output must be 0 kW before the APU is decommissioned using the On/ Off switch as this may otherwise damage the APU. NOTE: The SMA Sunny Island is an SMA product. For this reason, TESVOLT cannot guarantee the accuracy of information provided about this and other products belonging to SMA. Binding information can only be found in SMA’s valid product documentation for the product.

  • Page 47: Expanding The Storage System

    Unit parameters > “Edit parameters” > “Battery” > “Nominal capacity”. The data for the battery capacity of your TESVOLT TS 48 V system can be found in ”Table 8.1 Storage capacity as a func- tion of the number of battery modules”, page 43.

  • Page 48: Expanding Capacity Using Additional Ts 48 V Units

    APU configuration for Slave 1 TERM: TERM: ADDRESS: ADDRESS: CAN OUT > CAN IN Slave 1 CAN IN > CAN OUT Master CAN SMA > ComSync IN > SWITCH © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 49 > CAN OUT Master CAN IN > CAN OUT Slave 1 CAN SMA > ComSync IN CAN OUT > CAN IN Slave 2 > SWITCH © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...
  • Page 50 > CAN OUT Slave 2 CAN SMA > ComSync IN CAN OUT > CAN IN Slave 2 CAN OUT > CAN IN Slave 3 > SWITCH © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 51: Capacity Upgrade With Sma Sunny Island

    By connecting a total of three SMA Sunny Island units, it is possible to increase the capacity of the sys- tem and/or carry out a three-phase connection of the TESVOLT TS 48 V. If more than one SMA Sunny Island is connected to the TS 48 V, a Bat Fuse to the Sunny Island...

  • Page 52: Tesvolt Battery Monitoring Software - Batmon

    11 TESVOLT BATTERY MONITORING SOFTWARE – BATMON 11.1 VIEWS AND FUNCTIONS TESVOLT BatMon is a piece of software that can be used to analyze and visualize batteries down to cell level. NOTE: The software can be found on the supplied TESVOLT USB-Stick and must be installed in a writable directory, e.g.
  • Page 53 TesVOlT bATTeRy MONITORINg sOfTwARe – bATMON 53 Figure 11.2 “Battery” screen Figure 11.3 “Cells” screen © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 54: Menu Structure

    SoH – state of health This value indicates a cell’s health. Precise monitoring allows the system to detect performance differ- ences between individual cells and thus detect damaged/defective cells. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 55: Fault And Warning Messages On The Tesvolt Ts 48 V 55

    NOTE: For further assistance or in the event of persistent faults, please contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or email service@tesvolt.com. © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

  • Page 56: Maintenance And Storage

    SMA Sunny Island. The lithium cells used by TESVOLT are maintenance-free. However, to ensure safe operation, all plug/ screw connections on the electrical components should be inspected and, if necessary, returned to an operational condition by qualified specialists at least once a year.

  • Page 57: Disposal

    14 DISPOSAL TESVOLT battery modules installed in Germany are integrated into the free GRS collection system. Please contact TESVOLT Service Line +49 (0) 3491 87 97 - 200 or email service@tesvolt.com for more details. Further information can be found at http://www.grs-batterien.com/.

  • Page 58: Legal Notice

    Legal note on the use of contents The information contained in this documentation is the property of TESVOLT GmbH. It cannot be pub- lished in whole or in part without written permission from TESVOLT GmbH. www.tesvolt.com © TESVOLT We reserve the right to make technical changes. Version RD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Last revised 06/2020...

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