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Summary of Contents for Elson BUSHPEX
- Page 1 STAINLESS DR BRASS STEEL SLEEVE WITNESS DOUBLE OPENING ‘O’ RING CRIMP-ON PEX PLUMBING SYSTEM Product information and installation Manual Version 2.0 WaterMark WaterMark WMKA21274 WMKA21276 Standard AS/NZS 2537 Standard AS/NZS 2492...
- Page 2 Australian and New Zealand Standards AS/NZS 2492 with watermark certificate WKMA 21274. BUSHPEX pipe is suitable for use in hot and cold water services for both domestic and commercial applications. BUSHPEX Pipe options include black pipe for either hot or cold water, red for hot water, green for rainwater harvesting and lilac for recycled water.
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Page 3: Table Of Contents
..System Testing & Warranty………….. … ..FAQ …………………………..... BUSHPEX Crimp-On Tool Inspection….. BUSHPEX Crimp-On Jointing Procedure… . 20 Battery Drill Calibration Tool Procedure ..22 ....Product Listing - Fittings & Tools Product Listing - Pipes and Accessories……. 31... -
Page 4: Features And Benefits
Watermark Certification by SAI Global. • Cost effective alternative to other systems. • Fast and easy to install. • BUSHPEX Crimp-On tools & jaws can be used for both BUSHPEX Crimp-On water and BUSHPEX Crimp Gas PEX-AL systems. - Page 5 Green for rainwater harvesting and Lilac for recycled water in sizes 16mm, 20mm and 25mm. - Same pipe is compatible with three BUSHPEX jointing systems - Crimp-On, Pull-On, Push-On. • BUSHPEX Crimp-On Fitting properties: - Double “O” ring, double indentation Crimp...
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Page 6: Technical Information
BUSHPEX jointing systems for water including: • BUSHPEX Pull-On • BUSHPEX Crimp-On • BUSHPEX Push-On BUSHPEX Pipe is available in four colours to identify the specific pipe application. Black – Suitable for potable hot and cold water plumbing in domestic and commercial applications. - Page 7 Australian and New Zealand Standard AS/NZS 2537 with watermark certificate WMKA 21276. BUSHPEX Crimp-On fittings are aviliable in DN16, DN20 & DN25. Refer to the full product listing in this manual. STAINLESS STEEL SLEEVE...
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Page 8: Pipe Specification Chart
Timber Frame Plates & Studs 75mm wide timber - maximum cut-out, notch, drill diameter of 19mm. 100mm wide timber - maximum cut-out, notch, drill diameter of 25mm. Timber Joists - Refer AS/NZS 3500... - Page 9 Pipe & Fitting Protection and Care during Handling and Installation BUSHPEX pipe and Crimp-On fittings must be protected from damage through all stages of the process from transport to storage and installation in accordance with AS/NZS 3500. Provision for pipe and fitting protection therefore includes but is not limited to the following: •...
- Page 10 fittings resulting in leakage. Refer to the Pipe Specification Chart for the Thermal Expansion Co-efficient. • BUSHPEX pipe is flexible but requires care when bending to avoid kinks or other permanent deformation that may restrict flow or put undue pressure on joints. If the pipe is kinked or damaged in any way it must be cut-out and replaced.
- Page 11 NOTE: It is a requirement to pressure test the pipe and fittings in accordance with AS/NZS 3500 prior to burying or concealing the BUSHPEX Plumbing System. Underground installation of BUSHPEX Crimp-On pipe and fittings must be in accordance with AS/NZS 3500 including but not limited to the following : •...
- Page 12 BUSHPEX Crimp-On Tools BUSHPEX Crimp-On Tools are specifically designed to be used with the BUSHPEX Crimp-On PEX Pipe and fitting System and must not be used with other systems. BUSHPEX Crimp-On Tools are manufactured to precise specifications and require care and regular maintenance to ensure accurate and consistent operation.
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Page 13: System Testing & Warranty
Warranty The BUSHPEX Crimp-On Plumbing System carries a 25 year product warranty which covers product manufacturing faults and defects. This warranty only applies under the following requirements •... - Page 14 To the extent of the Law, Elson shall not be liable for any consequential loss or damage of any kind caused by any product faulty or defective in...
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Page 16: Faq
– when installed in accordance with AS/NZS 3500 requirements. Can BUSHPEX pipe and fittings be used to connect solar panels to the storage tank? – Australian Standards do NOT allow PE-X Pipe to be used on the flow or return lines between solar panels and solar storage vessels. - Page 17 Is there anything I need to do before using a Manual Crimp Tool? – follow all of these important steps below: • Ensure that the tool is compatible with BUSHPEX PEX Pipe and BUSHPEX Crimp-On Fittings. • Ensure the tool is in good working order •...
- Page 18 Do I need to “calibrate” the pipe prior to every crimp joint? – this is a requirement for every joint - ensure that the reaming / calibrating tool suits BUSHPEX Crimp-ON Pex Pipe Do I need to inspect the crimp fitting prior to every crimp joint? –...
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Page 19: Bushpex Crimp-On Tool Inspection
Inspect the tool and jaw to ensure it is in good working order, operates properly and approved for use with BUSHPEX Crimp-On fittings and pipe. Visually inspect and ensure the jaws align and have no gap when the crimp tool is fully compressed and closed. -
Page 20: Bushpex Crimp-On Jointing Procedure
Make sure you are aware of the operating features and functions. • Ensure that only BUSHPEX compatible jaws are used to match the tool. Check the jaw matches the diameter of the BUSHPEX pipe and BUSHPEX Crimp-On fittings. - Page 21 fitting to ensure it is free of dust, dirt and grit and confirm the 2 “O” rings are intact and undamaged. • Insert the BUSHPEX pipe into the BUSHPEX Crimp-On fitting. Ensure that the pipe is fully inserted into the fitting by viewing the pipe through the 4 inspection holes in the blue plastic retaining ring.
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Page 22: Battery Drill Calibration Tool Procedure
Calibration tool – sized to suit the pipe, Battery Drill – charged, BUSHPEX Crimp Gauge, BUSHPEX pipe & fittings. • Cut the BUSHPEX pipe to length, using BUSHPEX pipe cutter. Calibrate the end of the BUSHPEX pipe using the specific sized calibrating tool to round and deburr the end of the pipe. - Page 28 Connecting Barb Male 16mm 39452 Connecting Barb Male 20mm 39454 Connecting Barb Male 25mm ELSON PRESS ADAPTORS 39880 ELSON PRESS to BUSHPEX Crimp-on Adaptor DN15 CU x PEX DN16 39882 ELSON PRESS to BUSHPEX Crimp-on Adaptor DN 20 CU x PEX DN20...
- Page 29 BUSHPEX BATTERY TOOL KIT - KLAUKE BUSHPEX HAND CRIMPING TOOL BUSHPEX PE-X PIPE CALIBRATING TOOL BUSHPEX CRIMP GAUGE...
- Page 30 Tool Only In Case With 2 Batteries & Charger 36803 Novopress ACO-203 Press Tool Only In Case With 2 Batteries & Charger BUSHPEX CRIMP JAWS TO SUIT NOVOPRESS ACO-152 BATTERY TOOL 29934 BUSHPEX Crimp Jaw 16mm Suit Novopress ACO-152 Tool 29935...
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Page 31: Product Listing - Pipes And Accessories
Important: Below listed BUSHPEX PE-X Pipes and Accessories can be used with all three BUSHPEX Plumbing Systems - Pull-On, Crimp-On and Push-On. - Page 36 Disclaimer: The information provided within this Product Information and Installation Manual is designed as a guide only and is believed to be accurate at the time of printing. Elson Australasia Pty Ltd and its employees take no responsibility in regard to any specific installation. Installation...