Elson BUSH PEX CRIMP-ON Product Information And Installation Manual

Pex plumbing system

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THE BRAND PLUMBERS TRUST
Product information and installation manual
Version 3.0
elson
CRIMP-ON
PEX PLUMBING SYSTEM
TM
WaterMark
WMKA21276
Standard AS/NZS 2537.2
TM
WaterMark
WMKA21274
Standard AS 2492

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Summary of Contents for Elson BUSH PEX CRIMP-ON

  • Page 1 THE BRAND PLUMBERS TRUST elson CRIMP-ON PEX PLUMBING SYSTEM WaterMark Product information and installation manual WMKA21276 Standard AS/NZS 2537.2 WaterMark WMKA21274 Version 3.0 Standard AS 2492...
  • Page 2 Water flow noise is low in PE-Xa pipe and water hammer is significantly reduced. BUSHPEX Pipe is a genuine PN20 PE-Xa pipe manufactured by Elson under strict quality controls at our ISO9001 accredited manufacturing facility to Australian Standards AS 2492 with watermark certificate WMKA 21274.
  • Page 3: Table Of Contents

    - Pipes....................- Fittings.................... - Pipe Specification Chart..............- Pipe and fitting protection and care during handling and installation..- Underground Installation..............- elson BUSHPEX Crimp-On Tools............System Testing................... Warranty..................Frequently asked Questions..............elson BUSHPEX Crimp-On Jointing Instruction........Product Listings - Fittings....................
  • Page 4: Features And Benefits

    • Manufactured, distributed and supported by Elson. • 25 year product warranty against product defect when installed according to detailed requirements. • Product manufactured by Elson to relevant Australian Standards by our ISO 9001 approved manufacturing facility with all Watermark Certification by SAI Global.
  • Page 5: Technical Information

    Australian and New Zealand Standard AS/NZS2537.2 with watermark certificate WMKA21276. BUSHPEX Crimp-On fittings are avaliable in DN16, DN20 & DN25. Refer to the full product listing in this manual. WINTNESS DOUBLE OPENING ‘O’ RING elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 6 • Installation of fitting and valves within pipeline network. • Variations in manufacturing tolerances of wall thickness and internal diameter of the PEX pipe in each SDR class. • Variations in the actual internal surface friction coefficient. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 7 Note: pressure drop can be computed from head loss as hf × the unit weight of water (e.g., 9810 N/m3 at 4 deg C) Source: Wikipedia Pressure Loss PEX SDR 7.4 DN16 100000 DN20 DN25 10000 12.0 10.0 1000 1.75 1.25 0.50 0.40 0.30 0.25 0.20 0.15 0.10 0.01 0.01 Flow Rate (L/s) elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 8: Pipes

    If the pipe is kinked or damaged in any way it must be cut-out and replaced. BUSHPEX Crimp-On elbows are recommended for tight bends. Refer to the Pipe Specification Chart for minimum bending radius and tools for bending. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 9: Underground Installation

    It is recommended to incorporate a checking procedure to ensure that each joint has been correctly crimped by testing every joint with a crimp gauge and marking as complete. IMPORTANT – Please consult the Jointing Procedure included in this manual. This Guide procedure is a product installation requirement. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 10 • Water quality - Australian city potable water reticulation systems as defined in the Australian Drinking Water Guidelines. ELECTROCUTION WARNING! The potential threat of electrocution and death must be recognised if an earth line is disconnected by cutting metal pipes. ALWAYS check with a licenced electrician prior to proceeding. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 11: System Testing

    WMKA21274), BUSHPEX Crimp-On fittings (watermark certificate WMKA21276) and BUSHPEX approved tooling. Elson Australasia Pty Ltd undertakes to repair or replace product which is found to be faulty or defective in workmanship or manufacture according to the warranty conditions. The benefits provided to the consumer by this warranty are in addition to other rights and remedies available to the consumer under the law.
  • Page 12 To the extent of the Law, Elson shall not be liable for any consequential loss or damage of any kind caused by any product faulty or defective in workmanship or manufacture.
  • Page 13 If the jaws of the Manual Crimp Tool do not align when closed what must I do? • Adjust the jaws and test until the jaws align and have no gap. Follow the process described in the section, “jointing procedures - Tool adjustment”. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 14 • Inspect the fitting to ensure the pipe is visible through all 4 witness openings. Do I need to check every crimp joint has been compressed properly? YES – you should check every crimp joint has been compressed properly by testing with the crimp gauge. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 15: Elson Bushpex Crimp-On Jointing Instruction

    5. Crimp a joint then check with the crimp gauge until the crimp gauge passes easily over both indentations in the stainless steel crimped sleeve. Battery Tools: Tested and approved tools include: 1. Novopress ACO153, Novopress ACO-203. Above battery tools all require specific BUSHPEX Jaws to suit the BUSHPEX Crimp-On plumbing system. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 16 • Insert the BUSHPEX pipe into the BUSHPEX Crimp-On fitting. Ensure that the pipe is fully inserted into the fitting by viewing the pipe through the 4 inspection holes in the blue plastic retaining ring. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 17 • It is requirment to incorporate a visual checking system to confirm every joint has been crimped prior to concealing joints. This should be done with a crimp gauge test on every joint. elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 18 No.3 Straight Connector 16mm x 20mm MI 39042 No.3 Straight Connector 20mm x 15mm MI 39044 No.3 Straight Connector 20mm x 20mm MI 39046 No.3 Straight Connector 25mm x 20mm MI 39050 No.3 Straight Connector 25mm x 25mm MI elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 19 39425 No.14 Elbow 25mm x 20mm FI 39426 No.14 Elbow 25mm x 25mm FI NO.15 LUGGED FEMALE ELBOW Code Description 39120 No.15BP Elbow 16mm x 15mm FI 39122 No.15BP Elbow 20mm x 20mm FI elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 20 No.25 Tee Reduced Centre 25 x 25 x 20mm (20mm Centre) NO.26 REDUCED END TEE Code Description 39186 No.26 Tee Reduced End 20 x 16 x 20mm (20mm Centre) 39194 No.26 Tee Reduced End 25 x 20 x 25mm (25mm Centre) elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 21 16mm x 15mm FI Nut 39342 No.63 Bent Tap Connector 20mm x 20mm FI Nut FLARED COMPRESSION UNION Code Description 39220 Flared Compression Union 16mm x15mm FL 39222 Flared Compression Union 20mm x 20mm FL elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 22 Connecting Barb Female 20mm 39443 Connecting Barb Female 25mm x 20mm OD 39444 Connecting Barb Female 25mm CONNECTING BARB MALE Code Description 39450 Connecting Barb Male 16mm 39452 Connecting Barb Male 20mm 39454 Connecting Barb Male 25mm elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 23 20mm x BUSHPEX CRIMP-ON WATER 20mm LF39884 ADAPTOR LF DR BRASS Cu PRESS WATER 20mm x BUSHPEX CRIMP-ON WATER 25mm elson BUSHPEX CRIMP-ON PEX BALL VALVE LF DR BRASS Code Description LF73980 elson BUSHPEX CRIMP-ON PEX BALL VALVE LF DR...
  • Page 24 Description 23864 Novopress Battery 1.5AH LI-LON 12V NOVOPRESS BATTERY CHARGER Code Description 23866 Novopress Battery Charger 12V 230V AUS NOVOPRESS CASE ONLY SUIT ACO-153 TOOL Code Description 36909 Novopress Case Only Suit ACO-153 Tool elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 25 Calibrating Tool BUSHPEX Crimp 12-25mm BUSHPEX CRIMP GUAGE Code Description 39981 Crimp Gauge MKII BUSHPEX 16-25mm BUSHPEX CRIMP-ON CALIBRATING HEADS TO SUIT BATTERY DRILL TOOL Code Description 39810 DN16mm 39812 DN20mm 39814 DN25mm 39816 DN16mm, 20mm, 25mm elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 26 T135 DAWN KWIKCUT ORIGINAL PIPE CUTTER Code Description 21932 T135 DAWN KWIKCUT Original Pipe Cutter 16mm-32mm PIPE CUTTER PEX PIPE & PEX/AL/PEX PIPE Code Description 21936 Pipe Cutter PEX Pipe & PEX/AL/PEX Pipe 16mm-32mm elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 27 Important: Below listed elson BUSHPEX PE-Xa Pipes and Accessories can be used with all two elson BUSHPEX Plumbing Systems - Pull-On, Crimp-On. HOT & COLD WATER PIPE (BLACK) STRAIGHT LENGTH Code Description 23700 Hot & Cold Water Pipe (Black) 5m Length 16mm 23702 Hot &...
  • Page 28 Code Description 23737 Recycled Water Pipe (Lilac) 5m Length 16mm 23738 Recycled Water Pipe (Lilac) 5m Length 20mm 23739 Recycled Water Pipe (Lilac) 5m Length 25mm 23736 Recycled Water Pipe (Lilac) 5m Length 32mm elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 29 Open Clip 20mm Masonry Nail 23814 Open Clip 25mm Masonry Nail CLIP TIMBER NAIL Code Description 23816 Open Clip 16mm Timber Nail 23817 Open Clip 20mm Timber Nail 23818 Open Clip 25mm Timber Nail elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 30 Profile Bend Bracket 90 Deg x 5D 25mm PROFILE BEND BRACKET Code Description 23831 Profile Bend Bracket w/ Spring 90 Deg 16mm 23833 Profile Bend Bracket w/ Spring 90 Deg 20mm 23835 Profile Bend Bracket w/ Spring 90 Deg 25mm elson BUSHPEX Crimp-On V3.0 Apr 2023...
  • Page 32 Distributed by Disclaimer: The informa�on provided within this Product Informa�on and Installa�on Manual is designed as a guide only and is believed to be accurate at the �me of prin�ng. Elson Australasia Pty Ltd and its employees take no responsibility in regard to any specific installa�on. Installa�on must always require supervision and consulta�on from a licenced Plumber.

Table of Contents