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Related Manuals for Elma Elmasonic xtra ST
Summary of Contents for Elma Elmasonic xtra ST
- Page 1 Operating Instructions Elmasonic xtra ST Ultrasonic Cleaning Units english Elma Schmidbauer GmbH Gottlieb-Daimler-Str. 17 D-78224 Singen Phone +49 (0)7731 / 882-0 Fax +49 (0)7731 / 882-266 info@elma-ultrasonic.com www.elma-ultrasonic.com document ref. 107 7417...
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Page 2: Table Of Contents
RFI Statement (European Union) ......9 Delivered equipment ..........9 Optional accessories ..........9 Technical details ............10 4.6.1 Elmasonic xtra ST 300-800H ....... 10 4.6.2 Elmasonic xtra ST 1400-2500H ......12 Description of unit features ........14 Description of ultrasonic tank ........15 Description of cleaning basket (optional accessory) 16 4.10... - Page 3 Service life of the ultrasonic cleaner ......35 Repair and return shipment ........35 Malfunctions............. 36 Replacing the electronic unit ........37 Putting out of action and waste disposal ....39 Manufacturer's contact address ......39 © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016...
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Page 4: General
The signal word caution warns of the risk of light injury or Caution damage to the equipment. The signal word attention warns of the risk of damage to the Attention equipment. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 5: Safety Instructions For The Use Of The Unit
Move unit only when Do not move the filled unit, obstacles may cause the unit to tilt empty over, or damage the rollers. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 6: Ultrasonic Cleaning Factors
The effect of the cleaning medium is improved by the optimised Temperature temperature of the cleaning liquid. The cleaning period depends on the degree and the kind of Cleaning period contamination and on the correct selection of ultrasonic energy, cleaning agent and temperature. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 7: Ultrasonic Cleaning Process
7. Switch on the ultrasound (manual or automatic start-up) (Section 7.1 and Section 7.2). 8. Put the cleaning items into the cleaning bath (Section 7.4. 9. Rinse if necessary (Section 7.5). 10. Dry if necessary (Section 7.5). © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 8: Product Description
LED display, housing made of stainless steel, rollers to facilitate moving the empty unit, drain duct on the unit side, made of stainless steel, Sound-protection cover with hinges (optional). BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 9: Ce Conformity
Stainless-steel basket (suitable for small-size items only to a limited degree) Additional fine-mesh sheet to be placed in the basket (for small-size bulk material) Stainless-steel cover Sound-protection cover with hinges (optional) © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 10: Technical Details
Product description Technical details 4.6.1 Elmasonic xtra ST 300-800H ES xtra ST ES xtra ST ES xtra ST ES xtra ST ES xtra ST 600H 600H 300H 500H 800H (1 Heating (2 Heating cartridge) cartridge) Mechanical Data Tank max. volume... - Page 11 ) ** * The signal form of the waves results in a factor 4 for the ultrasonic peak maximum Sound pressure level measured in 1 m distance, with basket and noise protection cover © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016...
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Page 12: Elmasonic Xtra St 1400-2500H
Product description 4.6.2 Elmasonic xtra ST 1400-2500H ES xtra ST 2500H ES xtra ST 1400H ES xtra ST 1600H Mechanical Data Tank max. volume (L) Tank service volume (L) Tank internal dimensions 600/600/350 600/600/450 750/650/520 W/D/H (ca. Unit external dimensions... - Page 13 ) ** * The signal form of the waves results in a factor 4 for the ultrasonic peak maximum Sound pressure level measured in 1 m distance, with basket and noise protection cover © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016...
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Page 14: Description Of Unit Features
Operating unit with powerful electronics, easy-care and simple to exchange. Stainless-steel ball valve to drain the ultrasonic tank. Rollers for an improved mobility of the unit (move unit when empty), 2 rollers are fitted with locking brake. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 15: Description Of Ultrasonic Tank
Suspension elements 4x to support the basket in cleaning / drip-off position Protecting bar for heating element Heating element Blank plug, connection for second heating cartridge (for model ES xtra ST 600H only) Filling level marking indicates recommended filling level © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 16: Description Of Cleaning Basket (Optional Accessory)
4 hooks at the bottom (see fig. 4.9.1.A). The bow should point to the unit front (this makes sense for units that are fitted with flip-top cover). Fig. 4.9.1 Cleaning basket in drip-off position BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 17: Description Of Operating Elements
(permanent green LED is on) or temperature-controlled (LED flashes). For a description see Sections 7.1 and 7.2. Key pulse adds ultrasonic power for difficult cleaning jobs. When activated the green LED in the key is lighted. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 18: Before Initial Operation
Allowed relative humidity of air during operation: max. 80% Admissible ambient temperature change for the unit and the bath liquid: non-condensing (no formation of condensation water at the unit surfaces). Details are available from the manufacturer. In-door operation only BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 19: Connecting The Unit To The Mains
The units must only be disconnected from the mains power supply when they are in standby mode. If peripheric units from third party providers have to be supplied with power, this must be done using separate switching devices. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 20: Putting Unit Into Operation
Observe the instructions on limitations of use given in Section 8.2. For queries please contact the manufacturer or your supplier. Danger of damage to the transducer system! Fill no liquid > 60°C and < 10°C in the ultrasonic tank. ATTENTION BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 21: Heating Up Of The Cleaning Liquid
4. As soon as the set temperature is reached the heating automatically switches off. The ultrasonic energy can heat up the cleaning liquid over the set temperature. Particularly low set temperatures (e.g. 30°C or 40°C) can easily be exceeded. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 22: Degassing Of Liquid
For the removal of coarse and tenacious contaminations, and for the precleaning of robust surfaces. 45 kHz For the fine cleaning, and for the removal of contaminations from sensitive surfaces. The frequency can be changed during operation. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 23: Cleaning In Ultrasonic Mode Pulse
25 kHz. Please treat sensitive items at 25 kHz plus pulse for short periods only. NOTE Also, the sound-giving surface of the cleaning tank is subject to a higher degree of cavitational erosion. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 24: Cleaning In Ultrasonic Mode Dynamic
25 kHz. Please treat sensitive items at 25 kHz plus dynamic for short periods only. NOTE Also, the sound-giving surface of the cleaning tank is subject to a higher degree of cavitation erosion. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 25: Ultrasonic Cleaning Process
The operator is responsible for the inspection of the cleaning result and for the continuous inspection of the cleaning items during ultrasonic treatment to prevent damages from the cleaning items. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 26: Immediate Start-Up Of Ultrasonic Cleaning Process
In order to prevent unnecessary heating of the cleaning medium by ultrasound, particularly with low pre-set temperatures, switch on the ultrasound during the cleaning process only (exceptions are degassing and stirring of the cleaning bath during heating up). BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 27: Temperature-Controlled Cleaning
As soon as the set temperature is reached the ultrasound is switched on and keeps operating over the pre-set cleaning period. Elmasonic xtra ST units are equipped with a permanent Sweep mode. A continued shifting of the zones of maximum sound pressure within the cleaning liquid a more homogeneous sounding of the bath is guaranteed. -
Page 28: Placement Of The Cleaning Items
The bottom of the ultrasonic tank is inclined towards the drain duct to facilitate draining. For instructions on the cleaning of the ultrasonic tank after Cleaning of the draining please see Section 9.1, Maintenance and care. ultrasonic tank BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 29: Cleaning Media
(beaker) can then be put into the stainless steel tank which is filled with non-flammable liquid (water with a few drops of surfactant). If in doubt and for any queries please contact the manufacturer or your supplier. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 30: Limitations On Aqueous Cleaners
For queries please contact the manufacturer or your supplier. Exclusion of liability No liability can be accepted for any damage caused by non- observance of the instructions and limitations stated in Sections 8.1and 8.2! BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 31: List Of Recommended Cleaning Media
Cleaning media List of recommended cleaning media Elma has a large range of suitable cleaning products on offer developed by chemical engineers in the Elma laboratory. Please contact your supplier to find the most suitable cleaning chemical for your application. -
Page 32: Optics
Also suitable for plastics. 8.3.4 Laboratory elma lab clean S10 Acid cleaning concentrate for glass, ceramics, metal incl. light and non-ferrous heavy metals, plastic. Removes mineral deposits, lime, lime soap and non-ferrous heavy metal oxides, mineral grease and oil. -
Page 33: Watches
/ clocks with brightening effect. concentrate 1:9 8.3.7 Industry and workshop Cleaning concentrate (alkaline)for electronics and fine optics: elma tec clean A1 removes light oils, grease, fluxing agents, dust, finger prints, etc. elma tec clean A2 Intensive cleaner (ammoniacal) with brightening effect for nonferrous and precious metals: removes grinding, polishing and lapping media, grease, oil, etc. -
Page 34: Maintenance
Maintenance of the Any residues of cleaning liquids can be removed depending on the type of cleaning medium used. Wipe off the cleaning liquid casing with a cloth. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 35: Service Life Of The Ultrasonic Cleaner
In case of damage on the transducer tank, e.g. cavitation erosion or a leak, please indicate also which cleaning agents you use and what substances are removed from the cleaning items. © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... -
Page 36: Malfunctions
> replace the electronic unit If one of these errors occurs, all buttons, except the On/Off button, are deactivated. Heating and the ultrasonics are switched off in each of the error conditions. BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH... -
Page 37: Replacing The Electronic Unit
B HF connection (do not confuse the connectors!) C Mains connection D Heater connection 4. Plug the connectors in the new electronic unit 5. Fit the electronic unit into the device Fig. 9.5.1. Position of the 2 Allen screws © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016... - Page 38 Maintenance Fig. 9.5.2 Position of the connectors BA_ES xtra ST_EN_Vers.08.2016 © Elma Schmidbauer GmbH...
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Page 39: Putting Out Of Action And Waste Disposal
Do you have any queries or suggestions concerning the present unit, its operation or the Operating Instructions? Please contact us, we will be glad to assist: Technical Support Phone +49 (0) 7731 / 882-280 +49 (0) 7731 / 882-253 support@elma-ultrasonic.com © Elma Schmidbauer GmbH BA_ES xtra ST_EN_Vers.08.2016...