Lenze L-force 8400 BaseLine D Software Manual
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Lenze L-force 8400 BaseLine D Software Manual

Lenze L-force 8400 BaseLine D Software Manual

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EDS84AVBDxx
13292140
L-force
Drives
8400
E84AVBDExxxxxx0
8400 BaseLine D Inverter Drives
Software Manual
L

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Summary of Contents for Lenze L-force 8400 BaseLine D

  • Page 1 L-force Drives EDS84AVBDxx 13292140 Software Manual 8400 E84AVBDExxxxxx0 8400 BaseLine D Inverter Drives...
  • Page 2 8400 BaseLine D | Software Manual Overview of the technical documentation for Inverter Drives 8400 Overview of the technical documentation for Inverter Drives 8400 Project planning, selecting & ordering Legend: 8400 Hardware Manual Printed documentation Catalogue Online documentation (PDF/»Engineer« online help) Mounting &...

  • Page 3: Table Of Contents

    Load the Lenze setting ........
  • Page 4 Load Lenze setting ........
  • Page 5 8400 BaseLine D | Software Manual Contents Motor control (MCTRL)............. Selection of the operating mode .
  • Page 6 8400 BaseLine D | Software Manual Contents I/O terminals ..............111 Analog input .
  • Page 7 8400 BaseLine D | Software Manual Contents Function library ..............146 Function blocks .

  • Page 8: About This Documentation

    Digital outputs ( 118) 8400 BaseLine D E84AVBDExxxxxx0 New function block L_PCTRL  Tip! Current documentation and software updates for Lenze products can be found on the Internet in the "Services & Downloads" area under http://www.Lenze.com Document history Version Description 06/2008...

  • Page 9: Conventions Used

    Block for a drive application (e.g. actuating drive - speed) A drive application is a drive solution provided with the experiences and know-how of Lenze in which function blocks interconnected to a signal flow form the basis for implementing typical drive tasks.
  • Page 10 8400 BaseLine D | Software Manual About this documentation Terminology used Term Meaning Subcode If a code contains several parameters, the individual parameters are stored under "subcodes". This manual uses a slash "/" as a separator between code and subcode (e.g.

  • Page 11: Definition Of Notes Used

    8400 BaseLine D | Software Manual About this documentation Definition of notes used Definition of notes used The following signal words and symbols are used in this Software Manual to indicate dangers and important information: Safety instructions Layout of the safety instructions: ...

  • Page 12: Product Description

    8400 BaseLine D | Software Manual Product description Functions of the frequency inverter Product description Functions of the frequency inverter  Memory module for parameter transfer and quick and easy device replacement  Approved for use in balanced supply systems (TN systems) ...

  • Page 13: Memory Module

    By default, the memory module is positioned in the EPM slot at the front of the controller (see arrow). To avoid confusion with other Lenze products, the memory modules of the 8400 BaseLine frequency inverter series are grey. The exchange of these memory modules among each other is possible without any problems.

  • Page 14: Communicating With The Controller

    X6/Going online via diagnostic adapter 2.3.1 Going online via diagnostic adapter For the initial commissioning of the controller, you can use, for instance, the diagnostic adapter offered by Lenze:  Note! Please observe the documentation for the diagnostic adapter! Firmware 03.00 - DMS EN 5.0 - 07/2009...
  • Page 15 8400 BaseLine D | Software Manual Product description Communicating with the controller Preconditions:  The diagnostic adapter is connected to diagnostic interface X6 on the controller and to a free USB port on the PC.  The driver required for the diagnostic adapter is installed. ...
  • Page 16 8400 BaseLine D | Software Manual Product description Communicating with the controller 4. Click Find device access path to find the controller in the selected bus system. • The Address assignment dialog box appears: 5. Select the corresponding controller from the Field devices located list field. 6.
  • Page 17 8400 BaseLine D | Software Manual Product description Communicating with the controller  When the background colour changes from yellow to red, the connection with the controller has been interrupted. Firmware 03.00 - DMS EN 5.0 - 07/2009...

  • Page 18: Internal Keypad

    8400 BaseLine D | Software Manual Product description Internal Keypad Internal Keypad Display elements and control panel 8888 Symbol Information Meaning 4-character display with LEDs (A ... F) orange Set current/torque limit is reached yellow Minus sign for identifying the negative numbers with more than 3 digits. yellow User-LED, can be configured via C621/42 Signalling of the LEDs "D"...

  • Page 19: Commissioning

    8400 BaseLine D | Software Manual Commissioning Before switching on Commissioning Before switching on  Danger! • Continuous operation at low field frequency with rated motor current may lead to thermal overload when self-ventilated machines are used. If required, motor temperature monitoring should be activated with C120 Motor temperature monitoring with I²xt (...
  • Page 20  Tip! In the Lenze setting, the "linear V/f characteristic" mode is set as motor control. The parameter settings are preset so that, if the frequency inverter and the 50 Hz asynchronous machine match in terms of power, the controller is immediately ready for operation without any further parameter setting expense and the motor operates satisfactorily.

  • Page 21: Parameter Setting And Diagnosing Directly At The Controller

    8400 BaseLine D | Software Manual Commissioning Parameter setting and diagnosing directly at the controller Parameter setting and diagnosing directly at the controller Parameter setting The front of the controller is provided with control elements which serve to access the parameters (also called codes) stored in the controller.

  • Page 22: Menu Structure

    8400 BaseLine D | Software Manual Commissioning Parameter setting and diagnosing directly at the controller 3.2.1 Menu structure  Note! • After switching on the controller, the internal keypad performs a quick self- test. All segments of the display flash for approx. 3 seconds. After that the display switches to the display which indicates the setpoint speed of the motor.

  • Page 23: Diagnostics

    8400 BaseLine D | Software Manual Commissioning Parameter setting and diagnosing directly at the controller 3.2.2 Diagnostics 8888 Symbol Information Meaning 4-character display with LEDs (A ... F) orange Set current/torque limit is reached yellow Minus sign for identifying the negative numbers bigger than 4 characters when the rotational direction has been reversed yellow User LED, configurable via...
  • Page 24 8400 BaseLine D | Software Manual Commissioning Parameter setting and diagnosing directly at the controller LED E = DRV-RDY LED D = DRV-ERR Status "Init" state "ReadyToSwitchON" state "SwitchedON" state "OperationEnabled" state Status display "Warning" The controller is ready to switch on, switched on or the operation is enabled and a warning is indicated.

  • Page 25: Messages

    8400 BaseLine D | Software Manual Commissioning Parameter setting and diagnosing directly at the controller 3.2.3 Messages The current status of the controller is constituted via ƒ six coloured LEDs, see Signalling of the LEDs "D" and "E" ( 24) ƒ...

  • Page 26: Test Commissioning

     Tip! For initial commissioning of the frequency inverter, the drive application is preconfigured with the terminal control in the Lenze setting. Commissioning step Action Connect I/Os Enter the I/O connection •...
  • Page 27 8400 BaseLine D | Software Manual Commissioning Test commissioning Target of the "test commissioning" For test and demonstration purposes, the motor is to start to rotate with as few wiring and settings as possible in best time. Keypad control or terminal control First decide how the controller is to be controlled during test commissioning: Test commissioning with keypad control ...

  • Page 28: Test Commissioning With Keypad Control

    High → low (edge-controlled) 3. If you are sure that the state of the frequency inverter is as delivered from the manufacturer (Lenze setting), you can skip this commissioning step. If not, restore the Lenze setting on the frequency inverter: Status Password...
  • Page 29 8400 BaseLine D | Software Manual Commissioning Test commissioning 4. Set keypad control Status Password Menu Code Subcode Action 5 sec. 5 sec. 0000 0000 ..PASS ..Š Š C007 ..0020 C... C002 • Select menu -3- (quick commissioning with integrated keypad) •...

  • Page 30: Test Commissioning With Terminal Control

    (CCW/CW) 3. If you are sure that the state of the frequency inverter is as delivered from the manufacturer (Lenze setting), you can skip the following step. If not, restore the Lenze setting on the frequency inverter: Status Password Menu...
  • Page 31 8400 BaseLine D | Software Manual Commissioning Test commissioning 4. Enable the controller: Set terminal X4/RFR to HIGH potential (X4/12I). 5. Use the potentiometer to change the motor velocity or the motor speed by selecting different fixed setpoints: Motor speed Setpoint from potentiometer 40 % of C011 (reference speed) 60 % of C011 (reference speed)

  • Page 32: Commissioning Of The Drive Application With The "Engineer

    8400 BaseLine D | Software Manual Commissioning Commissioning of the drive application with the »Engineer« Commissioning of the drive application with the »Engineer« The focus here is to commission a simple system constellation with a few components (see the illustration below). During the step-by-step instructions, you will get more information which is suitable for commissioning higher requirements.

  • Page 33: Observe The Safety Measures

    8400 BaseLine D | Software Manual Commissioning Commissioning of the drive application with the »Engineer« When the device is commissioned using the »Engineer«, commissioning is carried out by means of dialogs and graphic user interfaces. [3-5] The "Application parameter" tab as an example of a graphic user interface 3.4.1 Observe the safety measures Observe all required safety measures before switching on the device.

  • Page 34: Open The "Engineer

    8400 BaseLine D | Software Manual Commissioning Commissioning of the drive application with the »Engineer« 3.4.2 Open the »Engineer« When the »Engineer« is open, press the function key F1 to access the online help.  Note! In the general part of the menu structure of the online help basic operations are described in detail.

  • Page 35: Load The Lenze Setting

    Lenze setting. Start the action with C002/1 = 1.  Note! After the Lenze setting has been loaded, the "action ready" status is reported with C002/1 = 0.  Tip! How to load the Lenze setting using the »Engineer« is described in chapter...

  • Page 36: Select Control Source

    JOG 2/3 CwQSP CcwQSP  Control via keypad / PC – Selection 20, keypad – Selection 21, PC  In the commissioning example, the control source "Terminals 0" (Lenze setting) is selected (see arrow above). Important parameters Parameter INFO C007...
  • Page 37 Commissioning Commissioning of the drive application with the »Engineer« The device inputs and outputs called system blocks at Lenze are the interface of the application towards the peripherals of the controller, e.g. the digital and analog I/Os ( "LS_DigitalInput, LS_DigitalOutput, LS_AnalogInput").

  • Page 38: Start Program

    C007 = "0" to implement an individual configuration by means of the FB editor. This allows for easy commissioning of the application, e.g. together with the setpoint box available in the Lenze accessories program. 3.4.6 Start program  RFR = TRUE: Enable controller ...

  • Page 39: Diagnostics

    8400 BaseLine D | Software Manual Commissioning Commissioning of the drive application with the »Engineer« 3.4.7 Diagnostics Why does the motor not rotate? If the motor does not move contrary to expectations after the last commissioning step, we recommend the following systematic way to find out the reason for it. 1.

  • Page 40: Password Protection

    8400 BaseLine D | Software Manual Commissioning Password protection Password protection The controller offers the option to protect the unauthorised access to the menu level by assigning a password. The following sections describe how to create, change, or delete the password protection and how to access the menu level via the password: Entry of a password not available yet (delivery status)

  • Page 41: Entry Of A Password Not Available Yet

    8400 BaseLine D | Software Manual Commissioning Password protection 3.5.1 Entry of a password not available yet This information is required if you want to create the password protection for e.g. a controller in default status. Status Menu Password Code Subcode Action PASS...

  • Page 42: Delete Or Change Available Password

    8400 BaseLine D | Software Manual Commissioning Password protection 3.5.2 Delete or change available password Status Password Menu Code Subcode Action C094 c007 8888 C... c... 8888 0.5 s PASS 0000 PASS C002 c001 [3-11] Call available password Action Display Info Graphics Mains on...

  • Page 43: Access Password-Protected Controller Without Knowing The Password

    "unauthorised" access. The range of these codes can be defined in the 20 subcodes of C517. The Lenze setting of C517 contains the following codes: C051, C053, C054, C061, C137, C011, C039, C012, C013, C015, C016, C022, C120, C087, C099.

  • Page 44: Reach Password-Protected Menu Level With Knowing The Password

    8400 BaseLine D | Software Manual Commissioning Password protection 3.5.4 Reach password-protected menu level with knowing the password Status Password Menu Code Subcode Action 8888 C... 0.5 s PASS 0000 PASS C002 [3-13] Reaching the menu level with knowing the password Action Display INFO...

  • Page 45: Drive Control (Dctrl)

    8400 BaseLine D | Software Manual Drive control (DCTRL) Drive control (DCTRL) This chapter gives information about the device function "Drive control DCTRL". This device function serves to control the controller into defined states and retrieve status information via the system block LS_DriveInterface: ...

  • Page 46: Device States

    8400 BaseLine D | Software Manual Drive control (DCTRL) Device states Device states The state machine controls the controller into certain states (see diagram below). The arrows between the device states indicate the starting and end points of the possible state changes.

  • Page 47: Init" State

    8400 BaseLine D | Software Manual Drive control (DCTRL) Device states 4.1.1 "Init" state LED DRIVE READY LED DRIVE ERROR Display in C137 1: Initialisation active In this state • the controller is immediately after switching on mains power. • the operating system is initialised. •...

  • Page 48: Motorident" Status

    8400 BaseLine D | Software Manual Drive control (DCTRL) Device states 4.1.2 "MotorIdent" status LED DRIVE READY LED DRIVE ERROR Display in C00137 MotorIdent 8400 frequency inverters are provided with a function that automatically identifies the motor parameters, see the functional description Motor data identification ...

  • Page 49: Readytoswitchon" State

     When the auto-start option C00142 = 1 (inhibit when "Mains on", Lenze setting) has been selected, the controller inhibit must always be cancelled after power-up so that the controller can change from the "Device is ready to switch on" to the "Device is switched on":...
  • Page 50 8400 BaseLine D | Software Manual Drive control (DCTRL) Device states Auto-start option C00142 = 0: Auto restart is enabled after power-up  The following illustration shows the state changes for the auto-start option C00142 = 0 as a function of the controller inhibit: Œ...

  • Page 51: Switchedon" State

    8400 BaseLine D | Software Manual Drive control (DCTRL) Device states 4.1.5 "SwitchedON" state LED DRIVE READY LED DRIVE ERROR Display in C00137 SwitchedON This is the drive's device state if the DC-bus voltage is applied and the controller is still inhibited by the user (controller inhibit).

  • Page 52: Trouble" State

    8400 BaseLine D | Software Manual Drive control (DCTRL) Device states 4.1.8 "Trouble" state LED DRIVE READY LED DRIVE ERROR Display in C00137 Trouble This device state becomes active as soon as a monitoring mode responds for which the "Trouble" error response has been parameterised. ...

  • Page 53: Fault" State

    8400 BaseLine D | Software Manual Drive control (DCTRL) Device states 4.1.9 "Fault" state LED DRIVE READY LED DRIVE ERROR Display in C00137 Fault This device state becomes active as soon as a monitoring mode responds for which the error response "Fault" has been parameterised. ...

  • Page 54: Controller Commands

    8400 BaseLine D | Software Manual Drive control (DCTRL) Controller commands Controller commands 4.2.1 General information The commands in the subcodes of code C002 enable  the direct control of the controller. This comprises e.g. the following subcodes: – 16, enable controller (CINH) "0"...
  • Page 55 8400 BaseLine D | Software Manual Drive control (DCTRL) Controller commands Certain commands can only be executed if the controller is inhibited, e.g. • Load Lenze setting C002/1 • Load parameter set 1, C002/7 • Identify motor parameters C002/23 If these commands are executed without the controller being inhibited, the returned information is: ...
  • Page 56 8400 BaseLine D | Software Manual Drive control (DCTRL) Controller commands The following subchapters describe the device commands in the controller in detail. With an online connection, the controller commands can be activated from the »Engineer« by selecting the corresponding command on the Parameters tab under C002. As an alternative, the controller commands can be activated via the internal keypad.

  • Page 57: Overview Of Device Commands

    C002 INFO Static/ comman Subcode Controller command 1 Load Lenze setting Load Lenze setting ( 58) CINH 2 Load parameter set 1 "Load" means: The data is transferred from the memory module to the device 3...6 Reserved 7 Save parameter set 1 "Save"...

  • Page 58: Load Lenze Setting

    Controller commands 4.2.4 Load Lenze setting This controller command resets the parameter settings to the Lenze setting. All parameter changes get lost.  Only possible when controller is inhibited.  This controller command has an effect on the settings of the parameters of the operating system and application.
  • Page 59 8400 BaseLine D | Software Manual Drive control (DCTRL) Controller commands Quick saving at the push of a button This function serves to save all available parameter sets at any time by pushing a button.  How to proceed: 1. Keep the entry button pressed for 3 8888 SAVE seconds.

  • Page 60: Load Parameter Set

    8400 BaseLine D | Software Manual Drive control (DCTRL) Controller commands 4.2.6 Load parameter set Activation of this device command reloads all parameters from the memory module into the controller. All parameter changes made since the parameter set has been saved last will get lost.

  • Page 61: System Block "Ls_Driveinterface

    8400 BaseLine D | Software Manual Drive control (DCTRL) System block "LS_DriveInterface" System block "LS_DriveInterface" The following graphic displays the functions of the LS_DriveInterface system block: LS_DriveInterface DriveCommands C00002/17 C00002 / 16 Bit 2 C00002 / 17 C00002 / 19 ..
  • Page 62 8400 BaseLine D | Software Manual Drive control (DCTRL) System block "LS_DriveInterface" Inputs Identifier Value/meaning DIS code | data type bCInh Set/remove controller inhibit ( 68) BOOL True The controller is set to the SwitchedON state. FALSE The controller is set to the OperationEnabled state. bFailReset Reset of error message (...
  • Page 63 8400 BaseLine D | Software Manual Drive control (DCTRL) System block "LS_DriveInterface" Identifier Value/meaning DIS code | data type bCwCcw True Motor rotates in CCW direction bNactCompare For open-loop operation: Speed setpoint = comparison value C024 For closed-loop operation: Actual speed value = comparison value C024 Status word output Function...

  • Page 64: Parameter Setting

     specific attributes – access type (read, write) – data type – limit values – Lenze setting (factory-set scaling) Division of the parameters into groups The parameters are divided into the following function groups: A. Setting parameters Parameters for setting a device function, e.g. acceleration ramp, reference speed, max.

  • Page 65: Saving Of The Parameters In The Memory Module

    8400 BaseLine D | Software Manual Drive control (DCTRL) Parameter setting Changing of parameters  Danger! If you change configuration parameters, please observe that this causes the device-internal signal flow to change immediately which could result in a sudden change of setpoint sources (if, for instance, the signal source for the main setpoint is configured).

  • Page 66: Handling Of The Memory Module

    • If the memory module has been removed, the "PS01" error message appears, Monitoring ( 127) In the delivery state, the Lenze setting of the parameters is stored in the memory module. The following cases are distinguished regarding the handling: • Delivery –...

  • Page 67: Non-Volatile Saving Of Parameters

    The state of this saving process is indicated by the state of the corresponding device command C002/7. The device command C002/1 can be used to reset the controller to the Lenze setting of the parameters (delivery state). 4.4.5 Parameter set transfer The »Engineer«...

  • Page 68: Parameters For Status Display

    8400 BaseLine D | Software Manual Drive control (DCTRL) Parameter setting 4.4.6 Parameters for status display Parameter INFO C002 Device command transmission and execution status C003 Status of last device command C137 Device state C150 Status word C155 Status word 2 C158 Cause of controller inhibit (CINH) C159...

  • Page 69: Activate/Deactivate Quick Stop Function (Qsp)

    8400 BaseLine D | Software Manual Drive control (DCTRL) Activate/deactivate quick stop function (QSP) Activate/deactivate quick stop function (QSP) When the quick stop function is activated, it  disconnects the motor control from the selected setpoint and brakes the motor to standstill (n = 0) along the quick stop ramp (C105).

  • Page 70: Motor Control (Mctrl)

    8400 BaseLine D | Software Manual Motor control (MCTRL) Motor control (MCTRL) This chapter contains information on parameter setting of the internal motor control of the controller, i.e. this chapter describes  Control types and related signal flow diagrams  Motor selection ...

  • Page 71: Selection Of The Operating Mode

    8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Selection of the operating mode The motor control mode is defined with the selection of the operating mode, see C6: Two different processes are available, which can be operated as follows regarding the speed feedback: V/f characteristic control (...
  • Page 72 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Field-oriented vector control The field-oriented vector control provides better drive properties than the V/f characteristic control. These are in particular:  A higher maximum torque over the whole speed range, ...
  • Page 73 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode To ease the selection of the operating mode (C006), the following table contains recommendations and alternatives for standard applications. Application Recommended Alternatively Single drives With constant load Linear V/f characteristic Vector control With extremely alternating loads...

  • Page 74: V/F Characteristic Control

    8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode 5.1.1 V/f characteristic control  Stop! • The following must be observed when operating drives with square-law V/f characteristic: – Please always check whether the corresponding drive is suitable for operation with a quadratic V/f characteristic! –...
  • Page 75 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode In case of the V/f characteristic control, the motor voltage of the inverter is detected by means of a linear or square-law characteristic depending on the field frequency or motor speed to be generated.

  • Page 76: Parameter Setting Of The V/F Characteristic Control

    8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode 5.1.1.1 Parameter setting of the V/f characteristic control Overview of the relevant parameters Parameter INFO C006 Selection of the operating mode for V/f characteristic control without feedback with •...
  • Page 77 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Setting the V/f base frequency The V/f base frequency determines the slope of the V/f characteristic and has considerable influence on the current, torque, and power performance of the motor. –...
  • Page 78 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Setting V boost The V boost C016 of the motor voltage  serves to select a magnetising current required for asynchronous motors independent of the load. ...
  • Page 79 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Subsequent optimisation of the V/f characteristic control The V/f characteristic control is generally ready for service. The options to subsequently adapt the V/f characteristic control is to adapt the drive behaviour. ...

  • Page 80: Optimisation Of The Operational Performance By Means Of Slip

    8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode 5.1.1.2 Optimisation of the operational performance by means of slip compensation  Note! The slip compensation C021 is active in the V/f characteristic control mode and in the vector control mode = 4, 6, 8).
  • Page 81 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode  How to set the slip compensation manually: 1. Calculate the slip compensation from the data of the motor nameplate: s Slip constant C021 – rsyn ------------------------ - 100% ⋅...

  • Page 82: Optimisation Of The I Max Controller Setting

    8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode 5.1.1.3 Optimisation of the I controller setting Firmware 03.00 - DMS EN 5.0 - 07/2009...

  • Page 83: Vector Control

    – Enter the nameplate data and equivalent circuit data of the motor (motor leakage inductance and mutual motor inductance, slip compensation and stator and rotor resistance) manually or – enter the selected motor via the Lenze motor catalogue or – enter the motor nameplate data and carry out the motor parameter identification.

  • Page 84: Sensorless Vector Control (Slvc)

    Selection of the operating mode 5.1.2.1 Sensorless vector control (SLVC) The operating mode is based on the improved motor current control according to the Lenze FTC method. Compared to the V/f characteristic control without feedback you will obtain  a higher maximum torque over the whole speed range, ...
  • Page 85 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Speed control with torque limitation A speed setpoint is selected and the drive system is operated in a speed-controlled manner. The operational performance can be adapted in the following ways: ...
  • Page 86 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Overview of the relevant parameters Parameter INFO Selection of the operating mode for V/f characteristic control without feedback with • value "6" for linear characteristic or •...
  • Page 87 2. For the motor selection and parameterisation, the equivalent circuit data and the nameplate data are required. Depending on the manufacturer of the motor used, proceed as follows: • Lenze motor Select the motor from the »Engineer« catalogue Carry out the motor parameter identification •...
  • Page 88 Selection and parameter setting of the motor A. Select the motor from the »Engineer« motor catalogue. Continue with step [C]. • If the Lenze motor is not listed there, continue with step [B]. • If you use an external motor, continue with • then B.
  • Page 89 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode Optimisation of the sensorless vector control in case of undesired drive behaviour Drive behaviour Remedy Insufficient speed constancy at high load (setpoint and C021 (slip compensation) you can affect the speed motor speed are not proportional any more) stability under high loads: •...

  • Page 90: Automatic Motor Parameter Identification

    8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode 5.1.3 Automatic motor parameter identification  Danger! During the motor parameter identification, the motor is energised via the outputs U, V and W of the controller! Observe the corresponding safety instructions! The motor parameter identification serves to determine the motor data, the inverter characteristic and the effects of the motor cable.
  • Page 91 8400 BaseLine D | Software Manual Motor control (MCTRL) Selection of the operating mode  Note! • The motor parameter identification must be carried out when the motor is cold! • The load machine may remain connected. Holding brake, if present; may remain in the braking position.

  • Page 92: Motor Selection

    8400 BaseLine D | Software Manual Motor control (MCTRL) Motor selection Motor selection The motor data must be especially parameterised for the field-oriented control. The motor data comprises the parameters of the motor nameplate and the data of the equivalent circuit diagram of the motor.

  • Page 93: Manual Parameter Setting Of External Motors

    8400 BaseLine D | Software Manual Motor control (MCTRL) Motor selection 5.2.1 Manual parameter setting of external motors External motor data can be entered manually if you have the equivalent circuit diagram and nameplate data available.  Tip! For the improvement of the concentricity factor, we recommend to carry out the motor parameter identification of the external motor first, and then enter the data for the manual parameterisation.

  • Page 94: Selection Of The Switching Frequency

    "Overtemperature" error and the motor would coast without any torque. Therefore, the switching frequency in the Lenze setting is lowered to the next smaller value when the heatsink temperature has increased to 5 ° C below the maximum permissible temperature.
  • Page 95 In case of larger load impulses, the overcurrent interruption may be activated, to which the controller responds with "Fault", see code C165.  Tip! The Lenze setting "8 kHz " ( C018, value "2") is the optimum value for standard applications.

  • Page 96: Definition Of Current And Speed Limits

    Lenze recommendation: Reference speed = 1500 ... 3000 rpm. Irrespective of the operating mode, there are more limitation options:  Limitation of the max. positive or negative speed C909/1 or /2 ...

  • Page 97: Definition Of Current Limits

    8400 BaseLine D | Software Manual Motor control (MCTRL) Definition of current and speed limits 5.4.2 Definition of current limits The 8400 controllers are provided in the various operating modes with functions which determine the dynamic behaviour under load and counteract the exceedance of the maximum current in motor or generator mode.

  • Page 98: Flying Restart Function

    8400 BaseLine D | Software Manual Motor control (MCTRL) Flying restart function Flying restart function The flying restart function works with a simple asynchronous motor model which requires the knowledge of the stator resistance RS and the rated motor current. In order that the flying restart function works properly, we recommend to carry out a parameter identification before using the function.
  • Page 99 • Every time the controller is enabled, a synchronisation to the rotating or standing drive is carried out. When the Lenze setting is used, most applications do not require additional controller settings. If additional settings are necessary, proceed as follows: 2.

  • Page 100: Dc-Injection Braking

    8400 BaseLine D | Software Manual Motor control (MCTRL) DC-injection braking DC-injection braking DC-injection braking allows the drive to be quickly braked to a standstill without the need to use an external brake resistor.  The braking current can be defined with code C036. ...

  • Page 101: Manual Dc-Injection Braking (Dcb)

    8400 BaseLine D | Software Manual Motor control (MCTRL) DC-injection braking 5.6.1 Manual DC-injection braking (DCB) The DC-injection braking can be activated manually by assigning a digital input (E1 ... E4) to the DCB function. For HIGH-active inputs, DC-injection braking is active as long as the signal is at HIGH level. When the hold time C107 (999.0 s = hold time has no time limit) has expired, the controller...

  • Page 102: Automatic Dc-Injection Braking (Auto-Dcb)

    8400 BaseLine D | Software Manual Motor control (MCTRL) DC-injection braking 5.6.2 Automatic DC-injection braking (Auto-DCB) "Automatic DC-injection braking" (in the following called "Auto-DCB") can be used when the drive has to be deenergised at n ≈ Function For understanding the "Auto-DCB" function, it is necessary to distinguish between three different types of operation: 1.
  • Page 103 8400 BaseLine D | Software Manual Motor control (MCTRL) DC-injection braking Explanation of the automatic DC-injection braking function by means of two examples Example 1  :  ‚ ƒ Speed setpoint  : Actual speed value of the motor ...

  • Page 104: Oscillation Damping

    8400 BaseLine D | Software Manual Motor control (MCTRL) DC-injection braking 5.6.3 Oscillation damping Undesirable effects in every process are mechanical oscillations which may have an adverse effect on the single system components and/or the production output. Mechanical oscillations in the form of speed oscillations are suppressed by the oscillation damping function.

  • Page 105: Signal Flow

    Signal flow controller Slip compensation nStatorCurrentIs V :C00073/1 nEffCurrentIq T :C00074/1 C00021 :C00022 maxMot OutputSpeedCtrl :C00023 maxGen nMotorFreqAct Motor slip model C00059 :C00910 nLimSpeedSetVal nSpeedAdd bSetQSP :C00015 Selection of :C00909 base Modulator characteristic :C00016 V/f sqare C00105 Inverter fPWM: Transformation error V/f linear C00018...
  • Page 106 nInputTorqueControl nMotorSpeedAct n16MotorFreqAct Speed controller Speed Torque controller nEffSpeedSetValue limitation nOutputSpeedCtrl bAutoGSBIsActive nSpeedAdd NIAutoGSB bLimSpeedCtrlOut bTorqueModeOn bSetQSP VP:C00073/2 VP:C00070/1 :C00909 bTorqueModeOn TN:C00074/2 :C00910 TN:C00071/1 :C00022 :C00023 C00074/2 nSpeedHighLimit nLimMotTorque bLimCurrentSetValue nSpeedLowLimit nLimGenTorque nSpeedCtrllSet nMotorTorqueAct bSpeedCtrll nSpeedCtrlPAdapt bSpeedCtrlPAdapt Flux model nSpeedCtrllAct (Calculation of slip) C00074/2 C00021...

  • Page 107: System Block "Ls_Motorinterface

    8400 BaseLine D | Software Manual Motor control (MCTRL) System block "LS_MotorInterface" System block "LS_MotorInterface" Firmware 03.00 - DMS EN 5.0 - 07/2009...

  • Page 108: Monitoring Functions

    8400 BaseLine D | Software Manual Motor control (MCTRL) Monitoring functions Monitoring functions 5.9.1 Motor temperature monitoring with I²xt The 8400 frequency inverter is provided with a simple, sensorless monitoring for thermal "I xt" motor overload of self-ventilated standard motors. C066 displays the motor utilisation meter I xt, which shows whether the motor is...
  • Page 109 8400 BaseLine D | Software Manual Motor control (MCTRL) Monitoring functions Adjustment Calculate the overload threshold I • I Rated motor current (C088) • I Rated current of the controller at a switching C00120 ---- - 100% ⋅ frequency of f = 8 kHz ...
  • Page 110 8400 BaseLine D | Software Manual Motor control (MCTRL) Monitoring functions  Tip! • To prevent the overload threshold of motors with forced ventilation from being triggered too early, deactivate this function. • The current limits C022 C023 only have an indirect influence on the I calculation.

  • Page 111: I/O Terminals

    8400 BaseLine D | Software Manual I/O terminals I/O terminals This chapter informs about the function and the possible parameter settings of the controller's input and output terminals. The parameters are set in the »Engineer« on the Terminal assignment tab. Here, "analog terminals"...

  • Page 112: Analog Input

    8400 BaseLine D | Software Manual I/O terminals Analog input Analog input The controller has an analog input which serves to detect voltage signals as e.g. an analog speed setpoint selection or the signal of an external sensor (temperature, pressure, etc.). The following areas can be parameterised: ...

  • Page 113: Terminal Assignment/Electrical Data

    8400 BaseLine D | Software Manual I/O terminals Analog input 6.1.1 Terminal assignment/electrical data Terminal Electrical data X4/A1U Voltage input / Level: • 0 ... + 10 V DC Current input • 0 ... + 5 V DC (0 ... + 20 mA) •...

  • Page 114: Parameter Setting

    C598/1 to set an open circuit error response for the 4 ...20 mA current loop. This error response is already activated in the Lenze setting! Minimum and maximum output speed The speed range required for the application is set via the selection of the output speeds: ...

  • Page 115: System Block "Ls_Analoginput

    8400 BaseLine D | Software Manual I/O terminals Analog input 100 % C011 C010 10 V [6-1] Relation between setpoint and minimum and maximum output speed 6.1.4 System block "LS_AnalogInput" The system block LS_AnalogInput displays the analog input in the function block editor. LS_AnalogInput C034/1 C028/1...

  • Page 116: Digital Inputs

    8400 BaseLine D | Software Manual I/O terminals Digital inputs Digital inputs The four terminals DI1 ... DI4 of the plug connector X4 serve to detect digital signals. Control input RFR serves to enable the controller and is firmly connected to the device control.

  • Page 117: System Block "Ls_Digitalinput

    8400 BaseLine D | Software Manual I/O terminals Digital inputs 6.2.3 System block "LS_DigitalInput" The system block LS_DigitalInput displays the digital inputs in the function block editor. A total of four digital inputs DigIn1 ... DigIn4 can be parameterised. For each of the processing functions, the terminal function can be inverted with C114 The status can be...

  • Page 118: Digital Outputs

    8400 BaseLine D | Software Manual I/O terminals Digital outputs Digital outputs The controller is provided with a parameterisable digital output and a relay output.  Note! Initialisation behaviour: • After mains switching up to the start of the application, the digital output remains set to FALSE.

  • Page 119: Parameter Setting

    Parameter Info C118 Inversion of the output logic C621/1 Linking the bRelay signal with the drive application Lenze setting: LA_nCtrl_bDriveFail (50) C621/2 Linking the bOut1 signal with the drive application Lenze setting: LA_nCtrl_bDriveReady (51) C177/2 Status: Switching cycles, output relay...

  • Page 120: Error Management

    8400 BaseLine D | Software Manual Error management Basics on error handling in the controller Error management Basics on error handling in the controller In the controller many functions are integrated which detect errors and thus  protect the device against damage or overload, e.g. short circuit detection, Ixt overload detection, overtemperature detection, etc.

  • Page 121: Drive Diagnostics With The "Engineer

    8400 BaseLine D | Software Manual Error management Drive diagnostics with the »Engineer« Drive diagnostics with the »Engineer«  Tip! The drive diagnostics with the integrated keypad is described in chapter Diagnostics beschrieben.. ( 23) With an online connection to the controller, you can use the »Engineer« to carry out a diagnostics for the connected controller and get a clear visualisation of important controller states: The online connection to the »Engineer«...
  • Page 122 8400 BaseLine D | Software Manual Error management Drive diagnostics with the »Engineer«  If you click the Drive control button, a table appears providing information on the bit assignment of the following control-relevant words: – Cause of controller inhibit C158 –...
  • Page 123 8400 BaseLine D | Software Manual Error management Drive diagnostics with the »Engineer« 3. Select the Diagnostics tab. • With an online connection, the Diagnostics tab displays current status information about the controller. [7-2] Device state [7-3] Drive control Firmware 03.00 - DMS EN 5.0 - 07/2009...

  • Page 124: Logbook

    8400 BaseLine D | Software Manual Error management Logbook Logbook The integrated logbook function of the controller chronologically logs important events within the system and plays an important role for troubleshooting and controller diagnostics. Events that can be logged The following events can be logged in the logbook: ...

  • Page 125: Functional Description

    8400 BaseLine D | Software Manual Error management Logbook 7.3.1 Functional description The structure of the logbook corresponds to a ring buffer: • As long as free logbook memory capacity is available, the entries will be saved at the next free memory location. •...

  • Page 126: Reading Out Logbook Entries

    8400 BaseLine D | Software Manual Error management Logbook 7.3.2 Reading out logbook entries With an online connection, the existing logbook entries can simply be displayed in the »Engineer«. Alternatively, the logbook entries can also be read via the corresponding parameters (e.g.

  • Page 127: Monitoring

    8400 BaseLine D | Software Manual Error management Monitoring Monitoring The controller includes different monitoring functions that protect the drive against impermissible operating conditions.  If a monitoring function responds, – an entry will be made into the Logbook of the controller, –...

  • Page 128: Setting The Error Response

    8400 BaseLine D | Software Manual Error management Monitoring 7.4.1 Setting the error response When a monitoring function responds, the response set for this monitoring function (troubleQSP, warning, fault, etc.) will be activated.  For many monitoring functions the response can be individually parameterised via parameters.

  • Page 129: Error Messages Of The Operating System

    8400 BaseLine D | Software Manual Error management Error messages of the operating system Error messages of the operating system This chapter describes all error messages of the controller operating system and possible causes & remedies.  Tip! The error messages are also saved in the logbook in chronological order. Logbook (...

  • Page 130: Error Id

    8400 BaseLine D | Software Manual Error management Error messages of the operating system 7.5.1.4 Error ID 16-bit value (0 ... 65535) for error identification. 7.5.1.5 Example for bit coding of the error number C168 displays the error number "75169803". ...

  • Page 131: Reset Of Error Message

    8400 BaseLine D | Software Manual Error management Error messages of the operating system 7.5.2 Reset of error message An error message with the response "Fault", "Trouble" or "Warning locked" must be explicitly reset (acknowledged) after the cause of the error has been eliminated. Error messages can be reset via •...

  • Page 132: Short Overview (A-Z)

    ( 133) Error message Cross-reference / INFO An01: AIN1_I < 4 mA An01 df01 ... df10: Internal error Please contact Lenze dH69: Adjustment data error dH69 ID1: Motor data identification error LU: DC-bus undervoltage OC1: Power section - short circuit...

  • Page 133: Cause & Possible Remedies

    8400 BaseLine D | Software Manual Error management Error messages of the operating system 7.5.4 Cause & possible remedies This chapter contains all error messages of the controller operating system in numerical order of the error number with detailed information on the response to the error message as well as information on the cause &...
  • Page 134 SLVC (C006 = 4). Device hardware 26214505 dH69: Adjustment data error 1: Error - The device must be returned to Lenze. defective Adjustment data error - power section pulse inhibit ("Fault") US01: User error 1 64225281 US01: User error 1...

  • Page 135: Drive Application

    Drive Application The drive application is a drive solution provided with the experiences and know-how of Lenze in which function blocks interconnected to a signal flow form the basis for implementing typical drive tasks. Brief description of the drive application features ...

  • Page 136: Overview Of The Software Structure Of The Drive Application Function

    8400 BaseLine D | Software Manual Drive Application Overview of the software structure of the drive application function Overview of the software structure of the drive application function 8888 Parameterisation Parameterisation Signal outputs Signal X101 inputs Motion STOP Setpoint ç è...

  • Page 137: Input And Output Interconnection Of The Drive Application

    8400 BaseLine D | Software Manual Drive Application Overview of the software structure of the drive application function 8.1.1 Input and output interconnection of the drive application The input and output interconnection, the individual control signals are shown which act on the drive application: LS_ParFree_a LA_NCtrl...

  • Page 138: Functions Of The Drive Application "Actuating Drive - Speed

    8.1.2 Functions of the drive application "Actuating drive - speed" Function BaseLine D BaseLine C StateLine C HighLine C Connection of device I/Os Adjustable via parameter tables Additionally configurable via parameters or FB Editor Signal flow generation Predefined in the device Freely configurable via FB Editor Some functions can be switched on and off via parameters...
  • Page 139 2. Control via internal keypad / PC The device inputs and outputs called system blocks at Lenze are the interfaces between the (internal) drive application and the peripheral inputs and outputs of the controller. The terminals, for instance, are important inputs and outputs for the user. The frequency inverter has one analog input and several digital inputs and outputs.

  • Page 140: Pre-Assignment Of The Drive Application

    8.1.3 Pre-assignment of the drive application Input connections Code Input Code C007, value: LA_NCtrl: 10 (Terminal 0) 12 (Terminal 2) 14 (Terminal 11) 16 (Terminal 16) 20 (Keypad) 21 (PC) C700/1 nMainSetValue_a LS_AnalogInput:nIn1_a (X4/A1U) LS_Keypad: LS_ParFree_a:nPar1_a nMainSetValue_a C700/2 nTorqueMotLm_a LS_ParFree_a:nPar3_a LS_Keypad: LS_ParFree_a:nPar3_a nTorqueMotLim_a...
  • Page 141 Output connections Code Name Code C007, output LA_NCtrl, value: 10 (Terminal 0) 12 (Terminal 2) 14 (Terminal 11) 16 (Terminal 16) 20 (Keypad) 21 (PC) C620/5 LS_DisFree: LA_NCtrl:wDeviceStateWord wDis1 C620/9 LS_DisFree: LA_NCtrl:nMotorSpeedAct_a nDis1_a C620/10 LS_DisFree: LA_NCtrl:nOutputSpeedCtrl_a nDis2_a C620/20 LP_CAN-OUT1: wState C620/21 LP_CAN-OUT1: wOut2...

  • Page 142: Interface Description Of The Drive Application

    8400 BaseLine D | Software Manual Drive Application Interface description of the drive application Interface description of the drive application LA_NCtrl VFCplus nTorqueMotLim_a bHeatSinkWarning nTorqueMotLim_a bHeatSinkWarning nTorqueGenLim_a bOVDetected nTorqueGenLim_a bOVDetected bDCBrakeOn bDCBrakeOn bFlyingSyncActive bFlyingSyncActive nMotorCurrent_a nMotorCurrent_a bSetQuickstop nOutputSpeedCtrl_a nOutputSpeedCtrl_a bSetDCBrake bSetDCBrake nMotorSpeedAct_a nMotorSpeedAct_a...
  • Page 143 8400 BaseLine D | Software Manual Drive Application Interface description of the drive application Inputs Identifier/data type Information/possible settings bSetQuickstop The quick stop function is activated via this control signal. TRUE = quick stop is active. Here, the drive ramps down the QSP ramp C0105 to speed = 0 and C701/3 •...
  • Page 144 C701/2 C701/2 A pending error can be reset by a LOW-HIGH edge (Lenze setting, linkage with terminal X4/RFR) of this digital control signal if the cause of the fault has been BOOL eliminated.
  • Page 145 8400 BaseLine D | Software Manual Drive Application Interface description of the drive application Outputs Identifier/data type Information/possible settings wDriveControlStatus For detailed description see Status word output ( 63) Application control via a bus system is possible with the 8400 BaseLine C controller. WORD wCurrentFailNumber Shows the current error numbers.

  • Page 146: Function Library

    8400 BaseLine D | Software Manual Function library Function blocks Function library Function blocks 9.1.1 L_NSet This FB is used for general signal processing of process values and is provided with the following functions:  Ramp function generator with linear ramps for main setpoint path ...

  • Page 147: Main Setpoint Path

    8400 BaseLine D | Software Manual Function library Function blocks Parameter Identifier/data type Possible settings INFO Index dnTir 999.9 Acceleration time - main setpoint DINT Initialisation: 0.0 s C012 dnTif 999.9 Deceleration time Tif for the main setpoint DINT • Initialisation: 0.0 s C013 C39/[1...3] -199.9...

  • Page 148: Jog Setpoints

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.1.2 JOG setpoints JOG setpoints are constant values which are stored in the memory under C39/1 ... C39/3.  The JOG setpoints can be called binary-coded using the bJog1 ... bJog2 selection inputs so that 3 options are available.

  • Page 149: Ramp Function Generator For The Main Setpoint

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.1.4 Ramp function generator for the main setpoint Afterwards, the setpoint is led via a ramp function generator with linear characteristic. The ramp function generator transfers setpoint step-changes at the input to a ramp. RFG-OUT 100 % w1, w2 = change of the main setpoint as a function of t...

  • Page 150: L_Mpot

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.2 L_MPot This FB replaces a hardware motor potentiometer and can be used as an alternative setpoint source which is controlled via two inputs.  The signal is output via a ramp function generator with linear ramps. ...
  • Page 151 8400 BaseLine D | Software Manual Function library Function blocks Parameter Identifier/data type Possible settings INFO Index dnActRetain Saves the current setpoint DINT nHighLimit -199.9 199.9 Upper limit C800 • Initialisation: 100.0 % nLowLimit -199.9 199.9 Lower limit C801 • Initialisation: -100.0 % wTir 0.1 s 6000 Acceleration time - main setpoint...

  • Page 152: Activation & Control Of Motor Potentiometer

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.2.1 Activation & control of motor potentiometer When bInAct is set to FALSE, the motor potentiometer is activated.  The currently active function depends on the current output signal nOut_a, the limit values set and the control signals at bUp and bDown.

  • Page 153: Deactivation Of Motor Potentiometer

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.2.2 Deactivation of motor potentiometer When the motor potentiometer is deactivated by setting bInAct to TRUE, the nOut_a output signal responds according to the function selected via Function. nOut_a nHighLimit wTif wTif wTir...

  • Page 154: L_Pctrl

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.3 L_PCTRL This function extension is available from software version 3.0! This FB is a PID controller and can be used for various control tasks (e.g. as dancer position controller, tension controller, or pressure controller). ...
  • Page 155 8400 BaseLine D | Software Manual Function library Function blocks Inputs Identifier/data type Information/possible settings nNSet_a Speed setpoint nAdapt_a Reduction of the gain (nVp) by the value applied (in %) • Internal limitation to ±32767 • Changes can be done online. Example: When nVp = 2.0 and nVpadapt = 75 % ((75/100) x 16384 = 12288), the gain factor results in: 2.0 x 12288 = 24576...
  • Page 156 8400 BaseLine D | Software Manual Function library Function blocks Identifier/data type Possible settings Info Index MaxLimit -199.99 +199.99 Maximum value of the PID operating range DINT • Initialisation: 199.99 % C00225 MinLimit -199.99 +199.99 Minimum value of the PID operating range DINT •...

  • Page 157: Control Characteristic

    Function blocks 9.1.3.1 Control characteristic The PID algorithm is active in the Lenze setting. Differential component Kd The Kd component can be deactivated by setting nKd = 0.0. This makes the controller a PI controller (or P controller if the integral action component is switched off as well).

  • Page 158: Ramp Function Generator

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.3.2 Ramp function generator The PID output is led via a ramp function generator with linear characteristic. This serves to transfer setpoint step-changes at the PID output into a ramp which should be as steep as possible.

  • Page 159: Deactivation Of The Process Controller

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.3.5 Deactivation of the process controller  bInAct = TRUE deactivates the process controller. This serves to – set the PID output = 0, – set the integral action component = 0, –...

  • Page 160: L_Rlq

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.4 L_RLQ This FB combines the selection of a direction of rotation with the QSP function with wire break protection.  Available function blocks: 1 L_RLQ bCwCCw bCcW bQSP Inputs Identifier/data type Information/possible settings Input...

  • Page 161: Ls_Disfree

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.5 LS_DisFree This FB serves to display any 16-bit process signal on display codes. LS_DisFree wDis01 C481/1 wDis02 C481/2 wDis03 C481/3 wDis04 C481/4 Inputs Identifier/data type Information/possible settings wDis01 ... wDis04 Input C620/5 ...

  • Page 162: Ls_Disfree_A

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.6 LS_DisFree_a This FB serves to display four percentage analog process signals on display codes. LS_DisFree_a nDis01 C482/1 nDis02 C482/2 nDis03 C482/3 nDis04 C482/4 Inputs Identifier/data type Information/possible settings nDis01_a ... nDis04_a Input C620/9 ...

  • Page 163: Ls_Disfree_B

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.7 LS_DisFree_b This FB serves to display eight boolean process signals on a bit-standardised display code. LS_DisFree_b bDis01 C480 Bit 0 bDis02 C480 Bit 1 bDis03 C480 Bit 2 bDis04 C480 Bit 3 bDis05...

  • Page 164: Ls_Parfix

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.8 LS_ParFix This system block provides the user with fixed values which can be used in the interconnection for parameterisation purposes. LS_ParFix bTrue nPos100_a nNeg100_a nPos199_99_a nPos199_99_a w65535 Outputs The output values are fixed and can therefore not be parameterised. Firmware 03.00 - DMS EN 5.0 - 07/2009...

  • Page 165: Ls_Parfree_B

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.9 LS_ParFree_b This system block provides 16 digital signals which can be parameterised separately by the user. LS_ParFree_b bPar01_a bPar02_a bPar03_a bPar04_a bPar05_a bPar06_a bPar07_a bPar08_a bPar09_a bPar10_a bPar11_a bPar12_a bPar13_a bPar14_a bPar15_a...

  • Page 166: Ls_Parfree_A

    8400 BaseLine D | Software Manual Function library Function blocks 9.1.10 LS_ParFree_a This system block provides 4 analog signal which can be parameterised separately by the user. LS_ParFree_a nPar1_a nPar2_a nPar3_a nPar4_a Outputs Identifier/data type Information/possible settings nPar1_a ... nPar4_a Output Parameter Identifier/data type...

  • Page 167: Parameter Reference

    8400 BaseLine D | Software Manual Parameter reference Parameter reference All parameters for controller parameter setting and monitoring are called "codes".  The codes are numbered and indicated by the prefix "C" before the code, e.g. "C00002".  For the sake of clarity, some codes contain "subcodes" for saving parameters. This Manual uses a slash "/"...

  • Page 168: Structure Of The Parameter Descriptions

    8400 BaseLine D | Software Manual Parameter reference Structure of the parameter descriptions 10.1 Structure of the parameter descriptions Each parameter is described in the Parameter list in the form of a table which consists of the following three areas: Table header The table header contains the following general information: ...

  • Page 169: Data Type

    8400 BaseLine D | Software Manual Parameter reference Structure of the parameter descriptions 10.1.1 Data type The following data types are available for parameters: Data type Meaning INTEGER_8 8-bit value with sign INTEGER_16 16-bit value with sign INTEGER_32 32-bit value with sign INTEGER_64 64-bit value with sign UNSIGNED_8...

  • Page 170: Parameters With Write Access

    Only parameters with a check mark ( ) in front of the "write access" attribute can be changed by the user. The Lenze setting for these parameters is printed in bold.  The settings are either selected by means of a selection list or through direct value entry.

  • Page 171: Parameters With Bit-Coded Setting

    8400 BaseLine D | Software Manual Parameter reference Structure of the parameter descriptions Parameter setting in the »Engineer« In the »Engineer«, a list field is used for parameter setting: 10.1.3.3 Parameters with bit-coded setting Description structure Parameter | Name: Data type: _______ Index: _______ Cxxxxx | _____________ Description...

  • Page 172: Parameters With Subcodes

    Parameters with subcodes Description structure Parameter | Name: Data type: _______ Cxxxxx | _____________ Index: _______ Description Setting range (min. value | unit | max. value) Subcodes Lenze setting Cxxxxx/1 Cxxxxx/2 Cxxxxx/3 Cxxxxx/4 Read access Write access CINH PLC STOP No transfer Scaling factor: 1 Parameter setting in the »Engineer«...
  • Page 173 8400 BaseLine D | Software Manual Parameter reference Structure of the parameter descriptions Scaling factor The "scaling factor" is important for parameter access via a bus system. Signal type Scaling factor Resolution Value range Analog (scaled) 16 bits signed ± 199.99 % Angular velocity 16 bits signed ±...

  • Page 174: Parameter List

    Subcodes Lenze setting Info C00002/1 0: Off / ready Load Lenze setting • All parameters are reset to the Lenze setting. • Only possible when controller is inhibited. C00002/2 0: Off / ready Load parameter set 1 C00002/3 0: Off / ready...
  • Page 175 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00003 Parameter | Name: Data type: UNSIGNED_8 C00002 | Controller commands Index: 24573 = 5FFD C00002/17 0: Off / ready Activate quick stop "1" ≡ Activate quick stop "0" ≡ Deactivate quick stop C00002/18 0: Off / ready Reserved...
  • Page 176 (MCTRL): Selection of operating mode Selection list Info (Lenze setting printed in bold) 4 SLVC: Vector control This control type is used for sensorless vector control of an asynchronous motor. • This control mode needs the motor parameters to be...
  • Page 177 Index: 24568 = 5FF8 Configuration of the digital inputs Selection list Info (Lenze setting printed in bold) 0 Wiring has changed This display appears if the defined configuration has been reparameterised via the connection parameters. 10 Terminal 0 The technology application is controlled using the digital input terminals of the controller.
  • Page 178 Note: This is not a maximum limitation! All values in percent in the controller may be in the range of 0 ... 199.99 %. Setting range Lenze setting (min. value | unit | max. value) 9999 1500 rpm Read access...
  • Page 179 • When a variable switching frequency is selected, the switching frequency may change as a function of the load and rotational frequency. Selection list (Lenze setting printed in bold) 1 4 kHz var./drive-optimised 2 8 kHz var./drive-optimised 3 16 kHz var./drive-optimised...
  • Page 180 • When the value falls below this threshold, the bNactCompare output of the SB LS_DriveInterface switches to TRUE. • Switching hysteresis = +1 % Setting range Lenze setting (min. value | unit | max. value) 199.9 0.0 % Read access Write access CINH...
  • Page 181 Input signal is the current signal 4 mA ... 20 mA • 4 mA ... 20 mA ≡ 0 % ... +100 % • The current loop is monitored for open circuit (I < 4 mA) by the device . Subcodes Lenze setting Info C00034/1 0: 0...+10 V AIN1: Config.
  • Page 182 = 5FD8 FB L_NSet_1: Fixed speed setpoints (Jog values) for the setpoint generator Setting range (min. value | unit | max. value) -199.9 199.9 Subcodes Lenze setting Info C00039/1 40.0 % Fixed setpoint 1 C00039/2 60.0 % Fixed setpoint 2 C00039/3 80.0 %...
  • Page 183 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00054 | C00054 | Parameter | Name: Data type: UNSIGNED_16 C00054 | Motor current Index: 24521 = 5FC9 Display of the current motor current /output current of the inverter Display range (min.
  • Page 184 Parameter | Name: Data type: UNSIGNED_16 C00073 | Vp Imax controller Index: 24502 = 5FB6 Gain factor Vp for Imax controller Setting range Lenze setting (min. value | unit | max. value) 0.00 16.00 0.25 Read access Write access CINH...
  • Page 185 After the motor to be used has been selected from the motor catalogue, the suitable value can be entered automat- ically. An automatic detection via the motor parameter identification is possible as well. Setting range Lenze setting (min. value | unit | max. value) mOhm...
  • Page 186 This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor catalogue, the suitable value can be entered automatically. Setting range Lenze setting (min. value | unit | max. value) 1000 400 V...
  • Page 187 In order to reach the required deceleration time for quick stop, set accordingly less time in this parameter. Setting range Lenze setting (min. value | unit | max. value) 999.9 5.0 s Read access...
  • Page 188 Hold time of the automatic DC injection brake • The DC injection brake is applied for the time set here if the value falls below the speed setpoint set in C00019. Setting range Lenze setting (min. value | unit | max. value) 999.0 0.5 s...
  • Page 189 = 5F79 C00134 | Ramp smoothing main setpoint Configuration of the ramp rounding for the main setpoint Selection list Info (Lenze setting printed in bold) 0 Off Ramp rounding deactivated 1 PT1 behaviour Ramp rounding with PT1 behaviour • The corresponding S-ramp time must be set in C00182.
  • Page 190 Parameter | Name: Data type: UNSIGNED_8 Index: 24434 = 5F72 C00141 | Device settings From version 03.00.00 Selection list 0 inactive 1 active Subcodes Lenze setting Info C00141/1 0: inactive always save parameter Read access Write access CINH PLC STOP No transfer Scaling factor: 1 Firmware 03.00 - DMS EN 5.0 - 07/2009...
  • Page 191 = 5F6F C00144 | Switching freq. reduct. (temp.) Activation of the automatic switching frequency reduction at too high temperature Selection list Info (Lenze setting printed in bold) 0 Off Automatic switching frequency reduction deactivated 1 On Automatic switching frequency reduction activated...
  • Page 192 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00150 C00150 Parameter | Name: Data type: UNSIGNED_16 C00150 | Status word Index: 24425 = 5F69 Bit coded device status word Display range (min. hex value | max. hex value) 0x0000 0xFFFF Value is bit-coded:...
  • Page 193 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00155 C00155 Parameter | Name: Data type: UNSIGNED_16 C00155 | Status word 2 Index: 24420 = 5F64 Bit coded device status word 2 Display range (min. hex value | max. hex value) 0x0000 0xFFFF Value is bit-coded:...
  • Page 194 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00158 C00158 Parameter | Name: Data type: UNSIGNED_16 C00158 | Cause of controller inhibit Index: 24417 = 5F61 Bit coded display of the cause/source of controller inhibit Display range (min.
  • Page 195 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00159 C00159 Parameter | Name: Data type: UNSIGNED_16 C00159 | Cause of quick stop QSP Index: 24416 = 5F60 Bit coded display of the cause/source of quick stop Display range (min.
  • Page 196 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00168 C00168 Parameter | Name: Data type: UNSIGNED_32 C00168 | Error number Index: 24407 = 5F57 Display of the internal error number for the 8 errors occurred last Display range (min.
  • Page 197 = 5F52 Selection of the mains voltage for operating the device. Selection list Info (Lenze setting printed in bold) 0 3ph 400V / 1ph 230V 3-phase 400 V or 1-phase 230 V 1 3ph 440V / 1ph 230V 3-phase 440 V or 1-phase 230 V...
  • Page 198 C00182 | S-ramp time PT1 PT1 S-ramp time for the main setpoint ramp function generator • Only effective with activated ramp rounding (C00134 = "1"). Setting range Lenze setting (min. value | unit | max. value) 0.01 50.00 20.00 s Read access Write access...
  • Page 199 C00222 | L_PCTRL_1: Vp Index: 24353 = 5F21 From version 03.00.00 FB L_PCTRL_1: Gain factor Vp for the PID process controller Setting range Lenze setting (min. value | unit | max. value) 500.0 1.0 Read access Write access CINH PLC STOP...
  • Page 200 C00228 | L_PCTRL_1: deceleration time Index: 24347 = 5F1B From version 03.00.00 FB L_PCTRL_1: Deceleration time for the output value of the PID process controller Setting range Lenze setting (min. value | unit | max. value) 999.9 0.1 s Read access Write access CINH...
  • Page 201 • Depending on the selection, the blue switches in the displayed signal flow are set accordingly in the Engineer on the Application parameter tab in the Overview  Signal flow  Process controller dialog level. Selection list Info (Lenze setting printed in bold) 0 Off The input setpoint nNSet_a is output without any chang- es at the nOut_a output.
  • Page 202 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00443 C00443 Parameter | Name: Data type: UNSIGNED_16 C00443 | DIx: Level Index: 24132 = 5E44 Bit coded display of the level of the digital inputs I/O terminals Display range (min.
  • Page 203 C00470 | LS_ParFree_b Index: 24105 = 5E29 SB LS_ParFree_b: Setting of the signal level to be output Selection list 0 False 1 True Subcodes Lenze setting Info C00470/1 0: False Signal level for output bPar1 ... bPar16 C00470/... C00470/16 Read access...
  • Page 204 = 5E27 SB LS_ParFree_a: Setting of the analog signals to be output Setting range (min. value | unit | max. value) -199.9 199.9 Subcodes Lenze setting Info C00472/1 0.0 % Value for output nPar1_a C00472/2 0.0 % Value for output nPar2_a C00472/3 100.0 %...
  • Page 205 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00482 C00482 Parameter | Name: Data type: INTEGER_16 C00482 | LS_DisFree_a Index: 24093 = 5E1D SB LS_DisFree_a: Display of the input values Display range (min. value | unit | max. value) -199.9 199.9 Subcodes...
  • Page 206 Data type: UNSIGNED_8 C00565 | Resp. to mains phase failure Index: 24010 = 5DCA Response to the failure of mains phases Selection list (Lenze setting printed in bold) 0 No Reaction 1 Fault 4 WarningLocked Read access Write access CINH...
  • Page 207 • An application error message is tripped by a FALSE-TRUE edge at the binary inputs bSetError1...2. Selection list 0 No Reaction 1 Fault 2 Trouble 4 WarningLocked Subcodes Lenze setting Info C00581/1 1: Fault Resp. LS_SetError_1 bSetError1 C00581/2 1: Fault Resp.
  • Page 208 Index: 23971 = 5DA3 Response if the adjustable device utilisation threshold (C00123) is reached. • The current device utilisation is displayed in C00064. Selection list (Lenze setting printed in bold) 0 No Reaction 1 Fault 4 WarningLocked Read access Write access...
  • Page 209 C00620 | 16-bit system connection Index: 23955 = 5D93 56 LA_NCtrl_nMotorTorqueAct_a 57 LA_NCTRL_nHeatsinkTemperature_ 70 LA_NCTRL_wDeviceStateWord 71 LA_NCTRL_wDeviceAuxStateWord 72 LA_NCTRL_wDetermFailNoLow 73 LA_NCTRL_wDetermFailNoHigh Subcodes Lenze setting Info C00620/1 0: Not connected Reserved C00620/2 0: Not connected Reserved C00620/3 0: Not connected Reserved...
  • Page 210 61 LA_nCtrl_bActSpeedEqZero 62 LA_nCtrl_bSpeedSetReached 63 LA_nCtrl_bSpeedActEqSet 64 LA_nCtrl_bNActCompare 65 LA_nCtrl_bImaxActive 66 LA_nCtrl_bHeatSinkWarning 67 LA_nCtrl_bOVDetected 68 LA_nCtrl_bDCBrakeOn 69 LA_NCtrl_bFlyingSyncActive 70 Ain_bCurrentErrorIn1 Subcodes Lenze setting Info C00621/1 50: LA_nCtrl_bDriveFail LS_DigitalOutput: bRelay C00621/2 51: LA_nCtrl_bDriveReady LS_DigitalOutput: bOut1 C00621/3 0: Not connected Reserved C00621/4...
  • Page 211 8400 BaseLine D | Software Manual Parameter reference Parameter list | C00700 Parameter | Name: Data type: UNSIGNED_16 C00621 | Bool system connection Index: 23954 = 5D92 C00621/15 0: Not connected Reserved C00621/16 0: Not connected Ls_DisFree_b: bDis1 C00621/17 0: Not connected Ls_DisFree_b: bDis2 C00621/18 0: Not connected...
  • Page 212 Parameter reference Parameter list | C00701 Parameter | Name: Data type: UNSIGNED_16 C00700 | LA_NCtrl: analog connection list Index: 23875 = 5D43 73 LA_NCTRL_wDetermFailNoHigh Subcodes Lenze setting Info C00700/1 10: AIn1_Out LA_NCtrl: nMainSetValue_a C00700/2 22: nPar3_a LA_NCtrl: nTorqueMotLim_a C00700/3 22: nPar3_a...
  • Page 213 61 LA_nCtrl_bActSpeedEqZero 62 LA_nCtrl_bSpeedSetReached 63 LA_nCtrl_bSpeedActEqSet 64 LA_nCtrl_bNActCompare 65 LA_nCtrl_bImaxActive 66 LA_nCtrl_bHeatSinkWarning 67 LA_nCtrl_bOVDetected 68 LA_nCtrl_bDCBrakeOn 69 LA_NCtrl_bFlyingSyncActive 70 Ain_bCurrentErrorIn1 Subcodes Lenze setting Info C00701/1 0: Not connected LA_NCtrl: bCInh C00701/2 15: DigIn_CInh LA_NCtrl: bFailReset C00701/3 0: Not connected LA_NCtrl: bSetQuickstop...
  • Page 214 C00727 | LS_Keypad: Digital values Index: 23848 = 5D28 Executing control commands when operating via keypad Setting range (min. value | unit | max. value) Subcodes Lenze setting Info C00727/1 "1" ≡ request quick stop C00727/2 "1" ≡ request DC-injection braking C00727/3 "1"...
  • Page 215 C00804 | L_MPot_1: Inactive function FB L_MPot_1: Selection of the response when deactivating the motor potentiometer via the bInAct input Selection list Info (Lenze setting printed in bold) 0 Keep value Keep output value 1 Deceleration to 0 Deceleration via ramp to 0...
  • Page 216 = 5CD9 FB L_MPot_1: Application of motor potentiometer Selection list Info (Lenze setting printed in bold) 0 No The motor potentiometer is not used. • The analog value applied to the nIn_a input is looped through without any changes to the nOut_a output.
  • Page 217 C00909 | Speed limitation Index: 23666 = 5C72 Maximum positive/negative speed for all operating modes Setting range (min. value | unit | max. value) 175.0 Subcodes Lenze setting Info C00909/1 120.0 % Max. pos. speed C00909/2 120.0 % Max. neg. speed...
  • Page 218 Data type: UNSIGNED_8 Index: 23585 = 5C21 C00990 | Flying restart fct.: Activation Switch on/activate flying restart circuit for non-feedback drive systems Selection list (Lenze setting printed in bold) 0 Off 1 On Read access Write access CINH PLC STOP...

  • Page 219: Table Of Attributes

    Name Parameter short text (display text) Text Index Index under which the parameter is addressed. 24575 - Lenze code Is only required for access via a bus sys- The subindex for array variables corresponds to the tem. 5FFF - Lenze code number Lenze subcode number.
  • Page 220 8400 BaseLine D | Software Manual Parameter reference Table of attributes Code Name Index Data Access Factor CINH C00027 AINx: Gain 24548 5FE4 INTEGER_32 C00028 AINx: Input voltage 24547 5FE3 INTEGER_16 C00029 AINx: Input current 24546 5FE2 INTEGER_16 C00033 AINx: Output value 24542 5FDE INTEGER_16...
  • Page 221 8400 BaseLine D | Software Manual Parameter reference Table of attributes Code Name Index Data Access Factor CINH C00158 Cause of controller inhibit 24417 5F61 UNSIGNED_16 C00159 Cause of quick stop QSP 24416 5F60 UNSIGNED_16 C00165 Error information 24410 5F5A VISIBLE_STRING C00166 Error information text...
  • Page 222 8400 BaseLine D | Software Manual Parameter reference Table of attributes Code Name Index Data Access Factor CINH C00725 Current switching frequency 23850 5D2A UNSIGNED_8 C00727 LS_Keypad: Digital values 23848 5D28 UNSIGNED_8 C00728 LS_Keypad: Keypad analog values 23847 5D27 INTEGER_16 C00800 L_MPot_1: Upper limit 23775...

  • Page 223: Index

    8400 BaseLine D | Software Manual Index Index C166 C167 Accel. time - main setpoint (C00012) C168 AINx C169 Configuration (C00034) Gain (C00027) C170 Input current (C00029) C171 Input voltage (C00028) C173 Offset (C00026) C174 Output value (C00033) C177 Analog input C178 Appl.
  • Page 224 8400 BaseLine D | Software Manual Index C481 C482 C910 C516 C517 C990 C565 C991 C992 C574 C994 Cause for quick stop QSP (C00159) C581 Cause of controller inhibit (C00158) Checksums (C00516) C598 Comparison value N_Act (C00024) Conventions used C600 Current switching frequency (C00725) C601 C604...
  • Page 225 8400 BaseLine D | Software Manual Index PID output value (C00245) Tn (C00223) Elapsed-hour meter (C00178) Vp (C00222) E-mail to Lenze L_RLQ Error counter (C00170) L_RLQ_1 Error information (C00165) LA_NCtrl Error information text (C00166) Analog connection list (C00700) Error messages...
  • Page 226 8400 BaseLine D | Software Manual Index Ramp rounding main setpoint (C00134) Rated device current (C00098) Rated motor current (C00088) Rated motor frequency (C00089) Rated motor power (C00081) Rated motor speed (C00087) Rated motor torque (C00097) Rated motor voltage (C00090) Reduced brake chopper threshold (C00174) Reset of error message Resp.

  • Page 227: Your Opinion Is Important To Us

    If you have suggestions for improvement, please e-mail us to: feedback-docu@Lenze.de Thank you for your support. Your Lenze documentation team Firmware 03.00 - DMS EN 5.0 - 07/2009...
  • Page 228  © 07/2009 AC Technology Corporation Service Lenze Service GmbH 630 Douglas Street Breslauer Straße 3 Uxbridge, MA 01569 D-32699 Extertal Germany +1 508 / 278-9100 00 80 00 / 24 4 68 77 (24 h helpline) +1 508 / 278-7873 +49 (0) 51 54 / 82 - 11 12 info@actechdrives.com...

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