System Fault Diagnostics Chart - GORBEL G-Force iQ Series Installation & Operation Manual

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System Fault Diagnostics Chart

Under certain conditions, a system fault or warning message may appear on the LCD screen or the
G-Force® handle along with either the red or blue LED flashing. The system fault or warning message can
be one of the following:
1. Command fault - describes faults detected by the PLC while executing a command that results in a
system shutdown with a message displayed on the LCD screen.
2. Command warning - describes a condition that will allow the system to continue to operate with a
message being displayed on the LCD screen until that message is cleared using Program Mode.
Note: The warning is cleared through Program Mode or cycling the power
or E-stop if the warning is not repetitive.
3. ACOPOS Drive fault - describes faults detected in the drive that result in a shutdown and a drive
fault message displayed on the LCD screen.
The recovery from these may require the cycling off/on of the E-stop switch or AC power source. Note:
The latter must be done by disconnecting the AC power cord, using an electrical disconnect
device or a circuit breaker.
It is also possible that the fault clearance may require a more specific corrective action such as reloading
system software (see optional Service Manual), replacing the wire rope, checking certain external input/
output modules or some other service-related task. If necessary, check with your Gorbel® distributor or
contact Gorbel® Inside Sales at 800-821-0086 for assistance.
Use the following table to identify the appropriate corrective action for the specific faulted condition:
Fault Category
Command Faults
Command Warnings
Drive Faults
All Other Drive Faults
If corrective action does not work, refer to the optional Service Manual available from Gorbel.
9/18 - Rev. U
LCD Error # Displayed
1 - 9, 100 - 105,
DOWNLOAD PROGRAM
110 - 122, 300 - 310
200, 201, 203, 204 CHK PLC HARDWARE
202, 205, 206
1600
0 ~ 9998
10400, 10401, 10402,
10403, 11001
10500
11000 RELEASE SWITCHES
11002 RE-PROGM OVERLOAD
11003 CHK HNDL HARDWARE
11008
11009
11010
11011
11700, 11701 REPLACE WIREROPE
11800, 11801, 11802 CHK HNDL ELECTRIC
11803, 11804, 11805
11806, 11807, 11808
11000 ~ 65534
5034, 7045, 7046
1 ~ 64506
43
LCD Error Message
CHK DRIV STATUS
EXTD S# NNNN
CONTACT GORBEL
REPLACE BATTERY
Service is Required
Program Instructions
N/A
[FSH] Check Handle
N/A
[FSH] Check Handle
N/A
Clear Cycle Count after
wire rope replacement
CHK LCD ELECTRIC
CHK I/O MODULE
ENCODER ERROR
Reprogram Position
Cycle E-stop or Power
Corrective Action
Cycle Power
Cycle Power
Cycle Power
Cycle E-stop
Cycle Power
Cycle Power
Cycle Power
Follow Overload
Cycle Power
Re-Zero FSH
Cable
Bar Weight
Cycle E-stop
Cycle Power
Cycle Power
Cycle E-stop
Cycle E-stop