Landoll 2000 Series Operator's Manual

Row crop cultivator

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Model 2000 Series
Row Crop Cultivator
Operator's Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-140-0512
05/2012

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  • Page 1 Model 2000 Series Row Crop Cultivator Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-140-0512 05/2012...
  • Page 3: Table Of Contents

    Table of Contents Introduction Understanding Safety Statements ..........1-2 Standard Specifications Assembly Instructions Assembly Preparation .
  • Page 4 Ridgers and Knives ............4-8 Shields .
  • Page 5: Introduction

    Chapter 1 Introduction The Landoll Model 2000 Series Row Crop Cultivator is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your...
  • Page 6: Understanding Safety Statements

    (decals) before you attempt to operate or maintain this vehicle. The safety statements contained in this manual relate to the operation of the Model 2000 Series Row Crop Cultivator. F-140-0512 Edition...
  • Page 7: Standard Specifications

    Chapter 2 Standard Specifications 2000 SERIES ROW CROP CULTIVATOR RIGID MODELS MODEL NO. OF TRANSPORT NO. OF NO. OF SHANK ESTIMATED ROWS WIDTH SHANKS COULTERS SPACING WEIGHT (LBS.) 2004-30HC-94 11’-0” 30” 2,100 2004-36HC-94 13’-8” 36” - 38” 2,225 2006-30HC-94 16’-0”...
  • Page 8 STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
  • Page 9 STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION) THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
  • Page 10 STANDARD SPECIFICATIONS F-140-0512 Edition...
  • Page 11: Assembly Instructions

    Chapter 3 Assembly Instructions It is very important that your new 2000 Series Row Crop  DANGER Cultivator be properly assembled, adjusted and lubricated before use. Illustrations to assist with the Coulter blades are extremely sharp. Exercise assembly process are provided in Section 2, “Standard extreme care when working on or near disc Specifications”.
  • Page 12: Wing Fold Plumbing Installation

    ASSEMBLY INSTRUCTIONS HOSE B HOSE E HOSE A 90º RESTRICTOR FITTING HOSE D HYDRAULIC CYLINDER TOOL MOUNT U-BOLT TOOL BAR TOOL FRAME MOUNTING ANGLE 3/4-10 HEX LOCK NUT 1/2-13 X 3-1/2 HEX HOSE C HEAD CAP SCREW HOSE E HOSE D 1/2-13 HEX HYDRAULIC MANIFOLD LOCK NUT...
  • Page 13 2010-36HCF-94, 2010-38HCF-94, 2012-36HCF-94, 2012-40HCF-94, 2016-30HCF-94 1-397-010299102 102” 2012-38HCF-94 1-397-010299-02 60” 2008-30HCF-94 1-397-010299-24 80” 2006-36HCF-94, 2008-36HCF-94 1-397-010299-19 90” 2010-30HCF-94, 2010-30HCFLG-94, 2012-30HCF-94 1-397-010299-21 120” 2010-36HCF-94, 2010-38HCF-94, 2012-36HCF-94, 2012-40HCF-94, 2016-30HCF-94 1-397-010299126 126” 2012-38HCF-94 Table 3-1: Hydraulic Hose Installation for 2000 Series Row Crop Cultivator...
  • Page 14: Disc Installation

    ASSEMBLY INSTRUCTIONS DISC HILLER BRACKET SPACER TUBE (END TOOL FRAMES ONLY) 1/2-13 HEX LOCK NUT WEEDING DISC LOCK PIN 1/8 HAIR PIN CLEVIS TOOL FRAME MOUNT OFFSET WEED WEDGE CASTING DISC ASSEMBLY 1/2-13 X 8-1/2 HEX HEAD CAP SCREW 545ma014585 op Figure 3-2: Disc Installation Disc Installation IMPORTANT...
  • Page 15: Gauge Wheel Installation

    ASSEMBLY INSTRUCTIONS 1/2-13 X 3-1/2 HEX HEAD CAP SCREW TOOL MOUNT FRAME BRACKET 1/2-13 FLANGE HEAD SERRATED 1/2-13 FLANGE HEAD SERRATED MIDDLE GAUGE WHEEL ASSEMBLY (INNER FRAMES) 1/2-13 X 3-1/2 HEX HEAD CAP SCREW END GAUGE WHEEL ASSEMBLY (OUTER FRAMES) 2000 gauge wheel assembly Figure 3-3: Gauge Wheel Installation Gauge Wheel Installation...
  • Page 16: Shank Assembly

    ASSEMBLY INSTRUCTIONS 3/4-10 X 3 HEX HEAD CAP SCREW 5/8-11 HEX LOCK NUT TOOL MOUNT FRAME 3/4-10 HEX LOCK NUT LONG SHANK SHANK U-BOLT 1/2-13 X 2-1/2 PLOW BOLT 1/2 FLAT WASHER 1/2 SPLIT LOCK WASHER SWEEP 1/2-13 HEX NUT 545m104598 Figure 3-4: Shank Installation Shank Assembly...
  • Page 17: Coulter Blade Installation

    ASSEMBLY INSTRUCTIONS TOOL MOUNT FRAME 1/2-13 X 8 HEX HEAD CAP SCREW COULTER FORK PLATE 1/2-13 X 8-1/2 HEX HEAD CAP SCREW 1/2-13 X 2 HEX HEAD CAP SCREW 3/4-10 HEX LOCK NUT 1/2-13 HEX LOCK NUT COULTER FORK COULTER ASSEMBLY BRACE 545m104383 op...
  • Page 18: Shields

    ASSEMBLY INSTRUCTIONS SHIELD MOUNTING BRACKET FRAME TOOL MOUNT SHANK SHANK U-BOLT SHANK TOP VIEW ASSEMBLED 545m104649 op Figure 3-6: Shield Installation (Option) Shields 1. Mount the shield bracket centered over the shank (See Figures 3-4 and 3-6) during shank installation. (See “Shank Assembly”...
  • Page 19: Ridgers

    ASSEMBLY INSTRUCTIONS FERTILIZER ATTACHMENT U-BOLT 5/16-18 HEX LOCK NUT OFFSET DISC FERTILIZER TUBE ASSEMBLY ASSEMBLY PLASTIC TUBE END 5/8-11 HEX LOCK NUT SHANK U-BOLT AMMONIA KNIFE ASSEMBLY IRRIGATION RIDGERS RIDGER ASSEMBLY (OPTION) 545m104602 Figure 3-7: Optional Accessories Installation Ridgers Anhydrous Ammonia Knives A ridger is an optional device that can be installed on 1.
  • Page 20: Lift Assist Wheel

    ASSEMBLY INSTRUCTIONS 5/8-11 X 3 HEX HEAD CAP SCREW MAIN FRAME MOUNTING BRACKET 5/8-11 SPLIT LOCK WASHER 5/8-11 HEX NUT lift assist wheel op LIFT ASSIST WHEEL Figure 3-8: Lift Assist Wheel Installation Lift Assist Wheel 1. Place the base of the lift assist wheel frame against the main frame bar, straddling (on both sides of) the center tool frame assembly.
  • Page 21: Spray Nozzle Mount Attachment

    ASSEMBLY INSTRUCTIONS 1-8 HEX NUT 1/2-13 X 1 HEX PARALLEL LINKAGE HEAD CAP SCREW BOLT FRAME TOOL MOUNT 1/2-13 HEX JAM NUT SPRAY MOUNT BRACKET SPRAY NOZZLE ARM MOUNT 1/4-20 X 1-1/2 1/4-28 HEX HEX HEAD LOCK NUT CAP SCREW SPRAY NOZZLE ARM MOUNTING MOUNT...
  • Page 22: Nurse Tank Hitch Assembly

    ASSEMBLY INSTRUCTIONS 5/8-11 TOOL MOUNT U-BOLT 5/8 FLAT WASHER 5/8-11 HEX LOCK NUT HITCH FRAME WELDMENT 3/4-10 HEX LOCK NUT TOOL FRAME TOOL FRAME MOUNT 3/4-10 U-BOLT HITCH WELDMENT HITCH ASSEMBLY 545m104766 op Figure 3-10: Nurse Tank Hitch Installation Nurse Tank Hitch Assembly IMPORTANT See Figure 3-10 for parts names.
  • Page 23 ASSEMBLY INSTRUCTIONS 2000B row crop decals Figure 3-11: Decal Installation 3-13...
  • Page 24: Decal Placement

    If any decals become unreadable, or are destroyed during use, get replacement decals from your Landoll dealer as soon as possible, and replace them on the machine. 3-14...
  • Page 25 ASSEMBLY INSTRUCTIONS Notes: 3-15...
  • Page 26 ASSEMBLY INSTRUCTIONS 3-16 F-140-0512 Edition...
  • Page 27: Operation And Maintenance

      DANGER DANGER Never allow anyone to ride on the 2000 Series Never stand under or near the hydraulic folding Row Crop Cultivator at any time. Allowing a wings during folding or unfolding operations. The person to ride on the machine can inflict serious wings may drop very quickly resulting in serious personal injury or death to that person.
  • Page 28: Tractor Preparation

    OPERATION AND MAINTENANCE Tractor Preparation Cultivator Preparation The 2000 Series Row Crop Cultivator may be used on 1. Before operating the cultivator, inspect it to be sure it tractors equipped with category II or III three-point is in good operating condition.
  • Page 29: Initial Setup

    OPERATION AND MAINTENANCE TO TOP HOLE OF TRACTOR THE RIDGER SHOULD BE LEVEL TOP HOLE WITH THE TOP OF THE SWEEP LEVEL HOLE 6TH LINK FROM TOP SET WEEDING DISC AT 15º 2” 1” 1-1/2” GROUND LEVEL 2m573-010323 Figure 4-2: Recommended Settings for Initial Setup Initial Setup 1.
  • Page 30: Field Operation

    OPERATION AND MAINTENANCE Field Operation  WARNING 1. Remove the stabilizer bars or sway blocks from the An escaping hydraulic oil under pressure can drawbar assembly on the tractor. produce enough force to penetrate the skin, 2. Pull the cultivator a few feet at the approximate causing serious personal injury.
  • Page 31: Gauge Wheel Adjustment

    OPERATION AND MAINTENANCE Gauge Wheel Adjustment Coulter Adjustment 1/2-13 X 3-1/2 HEX 1/2-13 HEX LOCK NUT HEAD CAP SCREW TOOL MOUNT FRAME TOOL MOUNT FRAME BRACKET 1/2-13 FLANGE HEAD SERRATED 1/2-13 X 8-1/2 HEX HEAD CAP SCREW 1/2-13 X 2 HEX HEAD CAP SCREW gauge wheel adjust COULTER BRACE...
  • Page 32 OPERATION AND MAINTENANCE COTTER PIN 4 BOLT HUB SPINDLE WASHER HEX SLOTTED DISC HILLER BRACKET SPACER TUBE (END 1/4-28 HEX TOOLS ONLY) JAM NUT DUST CAP GREASE ZERK 1/2-13 HEX LOCK NUT WEEDING DISC LOCK 1/8 HAIR PIN CLEVIS PIN DISC BLADE 1/2-20 X 1...
  • Page 33: Disc Adjustment

    OPERATION AND MAINTENANCE Disc Adjustment Disc Bearing Maintenance Adjust the disc to the proper depth and pitch to create the Check all roller bearings occasionally for excess end desired weeding effect. Discs working at different settings play. To adjust or replace the roller bearings: from each other tend to make the machine fight itself.
  • Page 34: Tool Frame

    OPERATION AND MAINTENANCE Tool Frame 3/4-10 U-BOLT 1. The length of up and down movement for the tool frame is controlled by the limit chain (See Figure 4-6) on the left side of the tool frame. If a different distance of movement is required, change the limit chain one link at a time until the desired amount of movement is met.
  • Page 35: Shields

    OPERATION AND MAINTENANCE Shields WIDTH ADJUSTMENT SCREW Adjust the shields by moving the shield adjustment chain up or down one link at a time until the desired height is reached (See Figure 4-8.) The shield width can be adjusted by loosening the adjustment screws and sliding the shields in or out to the desired width.
  • Page 36: Tool Hold Down Springs

    Seal kits are available from your Landoll dealer. 3. Check all hydraulic hoses weekly, Look for binding or cracking. Replace all worn or defective parts immediately.
  • Page 37: Storage

    OPERATION AND MAINTENANCE Storage The service life of the cultivator will be extended by the following proper off-season storage practices: 1. Completely clean the unit and inspect the machine for worn or defective parts. Replace defective and worn parts, as needed, to avoid delays the following season.
  • Page 38 OPERATION AND MAINTENANCE 4-12 F-140-0512 Edition...
  • Page 39: Troubleshooting Guide

    Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 2000 Series Row Crop Cultivator. Follow all safety precautions stated in the previous sections when making any adjustments to your machine.
  • Page 40 TROUBLESHOOTING GUIDE Notes: F-140-0512 Edition...
  • Page 42 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 2000 Series Row Crop Cultivator Operator’s Manual Re-Order Part Number F-140-0512 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM...

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