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Trane VarioTrane TR1 2800 Series Operating Instructions Manual
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Trane VarioTrane TR1 2800 Series Operating Instructions Manual

Trane VarioTrane TR1 2800 Series Operating Instructions Manual

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Operating Instructions
Operating Instructions
VarioTrane TR1 Series 2800
VarioTrane TR1 Series 2800
June 2009
June 2009
 TR1SV X15A-EN
 TR1SV X15A-EN
TR1SVX15A-EN
TR1SVX15A-EN

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Summary of Contents for Trane VarioTrane TR1 2800 Series

  • Page 1 Operating Instructions Operating Instructions VarioTrane TR1 Series 2800 VarioTrane TR1 Series 2800  TR1SV X15A-EN  TR1SV X15A-EN TR1SVX15A-EN TR1SVX15A-EN June 2009 June 2009...
  • Page 2 T T R R 1 1 2 2 8 8 0 0 0 0 S S e e r r i i e e s s V V F F D D...
  • Page 3 T T R R 1 1 2 2 8 8 0 0 0 0 S S e e r r i i e e s s V V F F D D...
  • Page 4 TR1 2800 Series VFD...
  • Page 5 Safety Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents.
  • Page 6 Safety Regulations The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs. The [STOP/RESET] key on the of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.
  • Page 7 TR1 2800 Series VFD...
  • Page 8 Electrical ratings: The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most ap- plications. The frequency converters also support other special applications, which affect the electrical ratings of the fre- quency converter.
  • Page 9 TR1 2800 Series VFD Software version: 1.00x This manual can be used with all TR1 2800 Series frequency converters with software version 1.00x The software version number can be seen from par. 640 Software Version  . Equipment containing electrical components must not be disposed of together with domestic waste.

  • Page 10: Quick Setup

    Quick Setup Using this Quick Setup, you can carry out quick and EMC-correct installation of the frequency converter in five steps. The Operating Instructions, which are also enclosed, give other examples of installation and describe all functions in detail. NOTE: Read the safety instructions before i nstalling the unit.
  • Page 11 Remove the front cover underneath the control panel. Place a jumper between terminals 12 and 27. Carry out programming on the control panel. Press the [QUICK MENU] key to enter the Quick menu. In this menu, parameters can be selected by means of the [+] and [-] keys. The parameter values can be changed by pressing [CHANGE DATA].
  • Page 12 In parameter 002 Local/remote control, the frequency converter mode can be selected as Rem ote operation [0], i.e. via the control terminals, or Local [1], i.e. via the control unit. Set the control location to Local [1]. Local/remote operation = Local [1] Par. 002 Set the motor speed by adjusting the Local reference Local reference Parameter 003 Press [Start] to start the motor.
  • Page 13 Introduction to TR1 2800 Series VFD On the front of the frequency converter there is a control panel. The control panel is divided into four function groups: Six-digit LED display. Keys for changing parameters and shifting dis- play function. Indicator lamps. Keys for local operation.
  • Page 14 Disconnect mains voltage. Hold the [QUICK MENU] + [+] + [CHANGE DATA] keys down while simultaneously reconnecting the mains voltage. Release the keys; the frequency converter has now been programmed for the factory setting. In normal operation, one item of operating data can be displayed continuously at the operator's own choice.
  • Page 15 The display shows that in parameter 128 Motor ther-  mal protection    the selection made is Thermistor trip    [2]. Using the [QUICK MENU] key, it is possible to access the 12 most important parameters of the frequency converter. After programming, the frequency con- verter is in most cases ready for operation.
  • Page 16 During normal operation the frequency converter is in Auto mode, where the reference signal is given externally, analog or digital via the control terminals. However, in Hand mode, it is possible to give the reference signal locally via the control panel. On the control terminals, the following control signals will remain active when Hand mode is activated:  •...
  • Page 17 Automatic motor tuning (AMT) is performed as follows: In parameter 107  Automatic motor tuning    select data value [2]. “107” will now flash, and “2” will not flash. AMT is activated by pressing start. “107” will now flash and dashes will move from left to right in the data value field.
  • Page 18 Programming Language parameter 003 Local reference    where the refer- ence can be set using the [+] and [-] keys.  Value: English (english) an external control command that can be con- nected to the digital inputs (see parameter 013 German (deutsch) Local control ...
  • Page 19 Active Setup Setup copying  Value:  Value: Factory Setup (FACTORY SETUP) No copying (NO COPY) Setup 1 (setup 1) Copy to Setup 1 from # (COPY TO SETUP 1) Setup 2 (setup 2) Copy to Setup 2 from # Setup 3 (setup 3) (COPY TO SETUP 2) Setup 4 (setup 4) Copy to Setup 3 from #...
  • Page 20 LCP copy Torque [%] (Torque [%])  Value: Power [kW] (Power [kW]) No copying (NO COPY) Power [HP] (Power [HP][US]) Upload all parameters (UPL. ALL PAR.) Motor voltage [V] Download all parameters (DWNL. ALL PAR.) (Motor voltage [V]) [11] Download size-independent parameters DC link voltage [V] (DWNL.OUTPIND.PAR.) (DC link voltage [V])
  • Page 21 Feedback [unit] gives the resulting signal value using Communication option card warning [Hex]    gives a warn- the unit/scaling selected in parameter 414 Minimum  ing word if there is a fault in the communication bus. Only active if communication options are installed. feedback, FB ...
  • Page 22 Local control Shifting from Remote control    to Local control    in param- eter 002 Local/remote operation  , while this parameter  Value: has been set to Remote-operated control as parameter  Local not active (DISABLE) 100    [4]: the present reference will be maintained. If  Local control and open loop without slip the reference signal is negative, the local reference compensation...
  • Page 23 Local reversing Function: Setting of the required operating mode when the  Value: mains voltage is engaged. This function can only be Not active (DISABLE) active if Local operation [1] has been selected in pa- Active (ENABLE) rameter 002 Local/remote operation  . Function: Description of choice: In this parameter you can select/deselect the revers-...
  • Page 24 Userdefined Quick Menu  Value: Not active (Disable) Active (Enable) Function: In this parameter you can select the standard setup of the Quick menu key on the control panel and the LCP 2 control panel. Using this function, in parameter 025 Quick Menu set-  up ...
  • Page 25 Configuration Variable torque high with CT start (VT HIGH CT START)  Value: Speed control, open loop Special motor mode (SPEED OPEN LOOP) (Special motor mode) Speed control, closed loop CT = Constant torque  (SPEED CLOSED LOOP) Function: Process control, closed loop This parameter enables a choice of principle for adap- (PROCESS CLOSED LOOP) tation of the U/f ratio of the frequency converter to...
  • Page 26 NOTE: account whether the motor is star-connected Y or Please note that if a value set in the nameplate pa- delta-connected Δ . rameters 102-106 is changed, there will be an auto- matic change of parameter 108 Stator resistance    and Rated motor speed 109 Stator reactance ...
  • Page 27 Interrupting AMT: terminals. Where R PHASE-PHASE  is lower than AMT can be interrupted during the optimisation pro- 1-2 Ohms (typical for motors > 5.5 kW, 400 V), a cedure by giving a STOP signal. special Ohm-meter should be used (Thomson- When using the AMT function the following points bridge or similar).
  • Page 28 Description of choice: Set the necessary time before commencing to accel- erate. Start function  Value: DC hold during start delay time (DC HOLD/DELAY TIME) DC brake during start delay time (DC BRAKE/DELAY TIME) Coasting during start delay time (COAST/DELAY TIME) Start frequency/voltage clockwise (CLOCKWISE OPERATION) Start frequency/voltage in reference direction...
  • Page 29 voltage will equal parameter 131 Voltage at start  . This DC brake time functionality is used typically for hoist applications  Value: with counterweight. It is used in particular for appli- 0 - 60 sec.  0 sec cations in which a cone anchor motor is applied. The Function: cone anchor motor can break away using parameter In this parameter, the DC brake time is set at which...
  • Page 30 quency/voltage clockwise    [3] or Start frequency voltage  in reference direction    [4] and that in parameter 120 Start delay a time is set and a reference signal is present. NOTE: If parameter 123 is set higher than parameter 130, then the start delay function (parameter 120 and 121) will be skipped.
  • Page 31 Start voltage  Value: 0.00 - 100.00 V  Depends on unit Function: U/f-ratio A higher start torque can be obtained by increasing  Value: the start voltage. Small motors (< 1.0 kW) normally 0.00 - 20.00 at Hz  Depends on unit require a high start voltage. Function: This parameter enables a shift in the ratio between output voltage (U) and output frequency (f) linearly,...
  • Page 32 Brake cut out value Leakage reactance X  L  Value:  Value: 0.5 - 132.0/1000.0 Hz  3.0 Hz 0.000 - XXX,XXX Ω  Depends on choice of mo- Function: X L  is sum of rotor and stator Here you can select the frequency at which the exter- nal brake is released, via the output defined in pa- leakage reactance.
  • Page 33 Gain AC brake  Value: 1.00 - 1.50  1.30 Function: This parameter is used to set the AC brake. Using par. 144 it is possible to adjust the size of the generator torque that can be applied to the motor without the intermediate circuit voltage exceeding the warning level.
  • Page 34 Output frequency range Output frequency low limit, f  M IN  Value:  Value: Only clockwise, 0 - 132 Hz 0.0 - f  MAX  22 Hz (132 Hz CLOCKWISE) Function: Both directions, 0 - 132 Hz In this parameter, a minimum motor frequency limit (132 Hz BOTH DIRECT) can be selected that corresponds to the minimum Anti-clockwise only, 0 - 132 Hz...
  • Page 35 the resulting reference is greater than the maximum Minimum reference, Ref    MIN reference.  Value: Par. 100 Config.  = Open loop    [0]. Ramp type -100,000.000 - par. 205 Ref  MAX 22 Hz  Value: Par. 100 Config.  = Closed loop    [1]/[3].  0.000 Linear (Linear) -Par.
  • Page 36 The jog ramp time starts if a jog-signal is given via Ramp-down time 1 the LCP control panel, one of the digital inputs or the  Value: serial communication port. 0.02 - 3600.00 sec  10.00 sec Description of choice: Function: Set the required ramp time. The ramp-down time is the deceleration time from the rated motor frequency f ...
  • Page 37 If Relative    [1] is selected, one of the added preset ref- ence    will be added to the remote-controlled refer- erences (parameters 215-218 Preset reference  ) is sum- ence. marized as a percentage of the sum of present If Slow down    is active via a digital input, the percent- external references.
  • Page 38 normal operating range. See drawing at parameter Warning: Low current, I LOW 223 Warning: Low current, I  L OW  .  Value: 0.0 - par. 224 Warning: High current, Warning: Low frequency, f  LOW I  HIGH   0.0 A  Value: Function: 0.0 - par. 226 If the output current falls below the preset limit Warn.: High frequency, f ...
  • Page 39 minal 46 and via the relay output. The unit for feed- Warning: Low feedback, FB LOW back in Closed loop is programmed in parameter 416  Value: Process units  . -100,000.000 - par. 228 Description of choice: Warn.:FB  HIGH   -4000.000 Set the required value within the feedback range (pa- Function: rameter 414 Minimum feedback, FB ...
  • Page 40 Digital inputs Term. no. 18 * 19 * par. no. Value: No function (NO OPERATION) Reset (RESET) Coasting stop inverse (MOTOR COAST INVERSE) Reset and coasting inverse (RESET AND COAST INV.) Quick-stop inverse (QUICK-STOP INVERSE) DC braking inverse (DC-BRAKE INVERSE) Stop inverse (STOP INVERSE) Start...
  • Page 41 mand is allowed at the same time. Acts as latch start alarms  . Reset is activated on the leading edge of the reversing, provided latch start has been chosen for signal. Coasting stop inverse    is used for making the frequency terminal 18.
  • Page 42 percentage value set in parameter 219 Catch-up/Slow-  trip    [2] and the thermistor is to be connected between down reference  . a digital input and terminal 50 (+ 10 V supply). Slow-down Catch-up Function Unchanged speed Increase by % value Reduce by % value Reduce by % value Ramp 2 ...
  • Page 43 Term rmin ina nalo logu in inpu lt lta  Value:  Value:  Value:  Value: 0 - 10.0 Volt 0 - 10.0 Volt N N o o f f u u n n c c t t i i o o n n ( ( N N O O O O P P E E R R A A T T I I O O N N ) ) [ [ 0 0 ] ] 10.0 10.0 Volt...
  • Page 44 Bus time interval function Bus time interval function ), the time-out function in ), the time-out function in parameter 318 will be activated. parameter 318 will be activated.  Value:  Value: Description of choice: Description of choice: 0.0 - 20.0 mA 0.0 - 20.0 mA 4.0 mA The output frequency of the adjustable frequency...
  • Page 45 An output signal is obtained, which is proportional to An output signal is obtained, which is proportional to Feedback higher than FB Feedback higher than FB LOW LOW  par. 227  par. 227 the resulting reference value in the interval Minimum the resulting reference value in the interval Minimum ( ( a a b b o o v v e e f f e e e e d d b b a a c c k k l l o o w w ) ) [ [ 1 1 5 5 ] ]...
  • Page 46 Output current higher than I  LOW  , the output current is maximum feedback value set in parameter 415 Maxi-  mum feedback, FB  MAX  . higher than the value set in parameter 223 Warning:  Low current, I  L OW  . NOTE: Only relevant for DeviceNet.
  • Page 47 Output terminal 46 is not available on DeviceNet. Counter stop with reset    [1]. After each precise stop the Minimum output frequency at frequency output = 16 number of pulses counted during ramp down 0 Hz is reset. Counter stop without reset    [2]. The number of pulses Terminal 46, max.
  • Page 48 to carry out an automatic reset and restart after a trip, Brake function select data value [1], [3] or [10].  Value: If Reset at power-up    [11] is selected, the adjustable Off (off) frequency drive will carry out a reset if there has been Resistor brake a fault in connection with the mains failure.
  • Page 49 Switching frequency On    [1] means that an output voltage can be obtained which is greater than the mains voltage (up to 5 %).  Value: 3000 - 14000 Hz (TR1 2803 - 2875) 4500 Hz Minimum feedback, FB  MIN 3000 - 10000 Hz (TR1 2880 - 2882) 4500 Hz  Value: Function:...
  • Page 50 NOTE: Tons/min. (T/min) [21] Parameters 417-421 are only used, if in parameter 100 Configuration    the selection made is Speed regulation, Tons/hour (T/h) [22] closed loop    [1]. Metres (m) [23] Nm (nm) [24] m/s (m/s) [25] Speed PID proportional gain m/min.
  • Page 51 voltages and three frequencies. The voltage at 0 Hz is Speed PID D- gain limit set in parameter 133 Start voltage  .  Value: 5.0 - 50.0  5.0 Function: It is possible to set a limit for the gain provided by the differentiator.
  • Page 52 until either the error is zero or its sign has changed. U3 voltage Select  Disable    [0] if the integrator is to continue inte-  Value: grating on the deviation, even if it is not possible to 0.0 - 999.0 V  par.
  • Page 53 Process PID integration time Description of choice: Select the required time constant (t). If a time con-  Value: stant (t) of 0.1 s is programmed, the cut-off frequency 0.01 - 9999.99 (OFF)  OFF for the lowpass filter will be 1/0.1 = 10 RAD/sec., cor- Function: responding to (10 / 2 x π...
  • Page 54 Speed PID feedforward factor Feedback conversion  Value:  Value: 0 - 500 % Linear (LINEAR)  100 % Square root (SQUARE ROOT) Function: This parameter is only active if in parameter 100 Con-  Function: figuration    the selection made is Speed regulation, In this parameter, a function is selected which con- closed loop ...
  • Page 55 All frequency converters are equipped with an RS 485 port as standard, which makes it possible to choose between two protocols. The two protocols that can be selected in parameter 512 Telegram Profile  , are:  • Profidrive protocol  • RS485 FC protocol To select RS485 FC protocol, parameter 512 Telegram Profile ...
  • Page 56 Each telegram begins with a start character (STX) = 02 Hex, followed by a byte that denotes the length of  the telegram (LGE) and a byte that denotes the ad- dress of the frequency converter (ADR). Then follows a number of data bytes (variable, depending on the type of telegram).
  • Page 57 Frequency converter address (ADR) Two different address formats are used, with the fre- quency converter's address range being either 1-31 or 1-126. 1. Address format 1-31 The byte for address range 1-31 has the following profile: Bit 7 = 0 (address format 1-31 active) The byte for address range 1 - 126 has the following profile: Bit 6 is not used...
  • Page 58 The structure of data blocks depends on the type of  telegram. There are three types of telegram, and the type of telegram applies for both control telegrams (masterslave) and response telegrams (slavemaster). The three types of telegram are: Parameter block, used to transfer parameters be- tween master and slave.
  • Page 59 Bits no. 12-15 are used to transfer parameter com- Parameter commands masterslave mands from master to slave and the slave's pro- Bit no. cessed responses back to the master. 15 14 13 12 Parameter command 0 No command 1 Read parameter value 0 Write parameter value in RAM (word) 1 Write parameter value in RAM...
  • Page 60 Parameter number (PNU) Bits no. 0-10 are used to transfer parameter numbers. The relevant parameter's function is defined in the pa- rameter description in the section entitled Programming  . Index Index is used together with the parameter number to read/write-access parameters that have an index, e.g. parameter 615 Error code .
  • Page 61 Some frequency converters have parameters to which a text may be written. To be able to write a text via the PWE block the parameter command (AK) must be set to 'F' Hex. For a write command the text must have the follow- ing format: Data types supported by frequency transformer: Unsigned means that there is no operational sign in...
  • Page 62 Example - Reading a parameter value:  The value in parameter 207 Ramp up time 1    is re- quired. The master sends the following request: PKE = 10CF Hex - read parameter 207 Ramp up  time 1  IND = 0000 Hex PWE HIGH  = 0000 Hex PWE LOW  = 0000 Hex If the...
  • Page 63 The block of process words is divided into two blocks of 16 bits, which always occur in the defined se- quence. PCD 1 PCD 2 Control telegram Control word Reference- value (master ⇒  slave) Control telegram Status word Present outp. frequency (slave ⇒...
  • Page 64 Bit 02, DC brake: Bit 07, Reset: Bit 02 = '0' causes DC braking and stop. Brake voltage Bit 07 = '0' does not cause a reset. and duration are preset in parameters 132 DC brake  Bit 07 = '1' causes the reset of a trip. Reset is activated on the signal's leading edge, i.e.
  • Page 65 Bit 15 Reversing: Bit 15 = '0' causes no reversing. Bit 15 = '1' causes reversing. Note: In the factory setting reversing is set to digital  in parameter 506 Reversing  . Bit 15 only causes revers- ing when either Ser. communication , Logic or    or Logic  and ...
  • Page 66 The status word is used to inform the master (e.g. a PC) of the slave's (frequency converter) mode. Slave Master. Bit 03, No trip/trip: Bit = 0 Bit =1 Bit 03 = '0' means that the frequency converter is not Control ready in fault mode.
  • Page 67 Bit 10, Outside frequency range: Bit 10 = '0', if the output frequency has reached the value in parameter 201 Output frequency low limit    or parameter 202 Output frequency high limit  . Bit 10 = "1" means that the output frequency is within the defined limits.
  • Page 68 Bit 05, Freeze output frequency: See description under Control word according to FC   protocol. Bit 06, Ramp stop/start: See description under Control word according to FC   protocol. To select Profidrive    in the control word, parameter 512 Telegram Profile    must be set to Profidrive    [0]. Bit 07, Reset: See description under Control word according to FC ...
  • Page 69 Bit 04, ON 2/OFF 2: Bit 04 = '0' means that Bit 01 in the control word = '1'. Bit 04 = '1' means that Bit 01 in the control word = '0'. Bit 05, ON 3/OFF 3: Bit 05 = '0' means that Bit 02 in the control word = '1'. Bit 05 = '1' means that Bit 02 in the control word = '0'.
  • Page 70 The serial communication reference is transferred to the frequency converter as a 16-bit word. The value is transferred in whole numbers 0 - ± 32767 ( ± 200%). 16384 (4000 Hex) corresponds to 100%. The serial communication reference has the following format: 0-16384 (4000 Hex) ≅  0-100% (Par. 204 Minimum  ref.
  • Page 71 The value of the frequency converter's present output frequency is transferred as a 16-bit word. The value is transferred as whole numbers 0 - ± 32767 ( ± 200%). 16384 (4000 Hex) corresponds to 100%. Output frequency has the following format: 0-16384 (4000 Hex) ≅...
  • Page 72 Address If Serial port    [1] is selected, the relevant command can only be activated if a command is given via the serial  Value: port. Parameter 500 Protocol = FC protocol [0] In the case of    Logic and    [2] the function must also be 0 - 247 activated via a digital input.
  • Page 73 Quick-stop DC brake  Value:  Value: Digital input (DIGITAL INPUT) Digital input (DIGITAL INPUT) Serial port (SERIAL PORT) Serial port (SERIAL PORT) Logic and (LOGIC AND) Logic and (LOGIC AND) Logic or (LOGIC OR) Logic or (LOGIC OR) Function: Function: See function description for parameter 502 Coasting  See function description for parameter 502 Coasting ...
  • Page 74 Start Reversing  Value:  Value: Digital input (DIGITAL INPUT) Digital input (DIGITAL INPUT) Serial port (SERIAL PORT) Serial port (SERIAL PORT) Logic and (LOGIC AND) Logic and (LOGIC AND) Logic or (LOGIC OR) Logic or (LOGIC OR) Function: Function: See function description for parameter 502 Coasting  See function description for parameter 502 Coasting ...
  • Page 75 Selection of Setup Logic or    [3]  Value: Bus Set- Bus Set- Dig. Set- Dig. Set- Setup Digital input (DIGITAL INPUT) Serial communication (SERIAL PORT) Logic and (LOGIC AND) Logic or (LOGIC OR) Function: See function description of parameter 502 Coasting  stop.
  • Page 76 Selection of preset ref. Bus time interval function  Value:  Value: Digital input (DIGITAL INPUT) Off (off) Serial comunication (SERIAL PORT) Freeze output frequency (FREEZE OUTPUT) Logic and (LOGIC AND) Stop (STOP) Logic or (LOGIC OR) Jogging (JOGGING) Max. speed (MAX SPEED) Function: See function description of parameter 502 Coasting ...
  • Page 77 515-544 Data readout Value: Par. Description Display text Unit Res. reference (REFERENCE %) Res. reference [Unit] (REFERENCE [UNIT]) Hz, rpm Feedback [Unit] (FEEDBACK [UNIT]) Par. 416 Frequency (FREQUENCY) Frequency x scale (FREQUENCY X SCALE) Motor current (MOTOR CURRENT) Torque (TORQUE) Power[kW] (POWER (KW)) Power[HP]...
  • Page 78 Gives the calculated/estimated thermal load on the  Alarm word, parameter 538:  motor. 100% is the cut-out limit. See also parameter Gives in Hex code which alarm is on the frequency 128 Thermal motor protection  . converter. See Warning word, extended status word  Thermal load INV [%], parameter 527: ...
  • Page 79 Protocol  Value: FC protocol (FC PROTOKOL) Metasys N2 (METASYS N2) Modbus RTU Function: There is a choice of three different protocols. Description of choice: Select the required control word protocol. For further information about using the Metasys N2 Protocol see MG91CXYY and Modbus RTU see MG10SXYY.
  • Page 80 600-605 Operating Data 600-605 Operating Data  Value:  Value: P P a a r r . . n n o o . . D D e e s s c c r r i i p p t t i i o o n n D D i i s s p p l l a a y y t t e e x x t t U U n n i i t t R R a a n n g g e e...
  • Page 81 Setups, with the exception of parameters 500 Setups, with the exception of parameters 500  Ad-   Ad-  dress  dress  , 501 , 501 Baudrate  Baudrate  , 600-605 , 600-605 Operating data  Operating data  and  Value:  Value: 615-617 615-617 Fault log  Fault log  . . [Index 1 - 10] Value: 0 - 9999 [Index 1 - 10] Value: 0 - 9999 Description of choice:...
  • Page 82 621-642 Nameplate 621-642 Nameplate Value: Value: Par. Par. Description Description Display text Display text Nameplate Nameplate 6 6 2 2 1 1 U U n n i i t t t t y y p p e e ( ( D D R R I I V V E E T T Y Y P P E E ) ) 6 6 2 2 4 4 S S o o f f t t w w a a r r e e v v e e r r s s i i o o n n ( ( S S O O F F T T W W A A R R E E V V E E R R S S I I O O N N ) )

  • Page 83: Mechanical Installation

    Mechanical Installation Mechanical Installation General technical data  General technical data  Derating for Derating for ambient temperature  ambient temperature  All units with enclosure IP 20 must All units with enclosure IP 20 must be integrated in cabinets and panels. IP 20 is be integrated in cabinets and panels.
  • Page 84 The following drawings give the mechanical dimensions. All dimensions are in mm. The following drawings give the mechanical dimensions. All dimensions are in mm. Illustration 5. 1: TR1 2803- Illustration 5. 1: TR1 2803-2815 200-24 2815 200-240 0 Volt / TR1 2805-2815 380-48 Volt / TR1 2805-2815 380-480 Volt 0 Volt...
  • Page 85 Illustration 5. 5: Motor Coils (195N3110) Illustration 5. 6: RFI 1B filter (195N3103) The drawing below gives the dimensions for NEMA 1 terminal covers for TR1 2803-2875. Dimension 'a' depends on the unit type. TR1 2800 Series VFD...
  • Page 86 Type Code number TR1 2803-2815 200-240 V, TR1 2805-2815 380-480 V 195N2118 TR 2811ET 200-240 V, TR 2811ET 380-480 V 195N2119 TR 2822 200-240 V, TR2822-2840 380-480 V 195N2119 TR1 2840 200-240 V, TR1 2855-2875 380-480 V 195N2120 TR1 2880-2882 380-480 V 195N2126 Table 5.
  • Page 87 Illustration 5. 7: 192H4719 Illustration 5. 8: 192H4720 TR1 2800 Series VFD...
  • Page 88 Illustration 5. 9: 192H4893 All units require a minimum of 100 mm air between other components and vents of the enclosure. TR1 2800 Series VFD...
  • Page 89 All TR1 2800 units can be installed side-by-side and in any position, as the units do not require ventilation on the side. TR1 2800 Series VFD...

  • Page 90: Electrical Installation

    Electrical Installation Comply with the following at installation:  • Safety earthing: The drive has a high leakage current and must be earthed properly for safety. Follow all local safety regulations.  • High frequency earthing: Keep earthing connections as short as possible. Connect all earthing systems to ensure the lowest possible conductor impedance.
  • Page 91 A high voltage test can be performed by short-circuiting terminals U, V, W, L1, L 2 and L3, and applying max. 2160 V DC in 1 sec. between this short-circuit and terminal 95. TR1 2800 Series VFD...
  • Page 92 General points to be observed to ensure EMC-correct electrical installation. Use only screened/armoured motor cables and screened/armoured control cables. Connect the screen to earth at both ends. Avoid installation with twisted screen ends (pigtails), since this ruins the screening effect at high frequen- cies.
  • Page 93 Illustration 6. 2: TR 2811ET 200-240 V, TR1 2822 200-240 V, TR 2811ET 380-480 V, 2822-2840 380-480 V Illustration 6. 1: TR1 2803-2815 200-240 V, 2805-2815 380-480 V TR1 2800 Series VFD...
  • Page 94 Illustration 6. 3: TR1 2840 200-240 V, 2855-2875 380-480 V Illustration 6. 4: TR1 2880-2882 380-480V Please note, that the units will be supplied with two bottom plates; one for metric glands and one for conduits. TR1 2800 Series VFD...
  • Page 95 Branch Circuit Protection: Short-circuit protection: TR1 2800 Series VFD...
  • Page 96 For all unit types, external pre-fuses must be fitted in the mains supply to the frequency converter. For UL/cUL applications with a mains voltage of 200-240 Volt, use pre-fuses type Bussmann KTN-R (200-240 Volt) or Ferraz Shawmut type ATMR (max. 30A). For UL/cUL applications with a mains voltage of 380-480 Volt, use pre-fuses type Bussmann KTS-R (380-480 Volt).
  • Page 97 Please note that at 1 x 220-240 Volt the neutral wire N (L2) L1 (L1) (L3) Mains voltage 1 x must be attached to terminal N (L2)  and the phase 220-240 V wire must be connected to terminal L1 (L1) . Earth connection N (L2) L1 (L1) (L3)
  • Page 98 Mains supply isolated from earth: If the frequency converter is supplied from an isolated mains source (IT mains), the RFI switch can be turned off  (OFF). In OFF position, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3).
  • Page 99 The frequency converter is able to control several motors connected in parallel. If the motors are to have different rpm values, use motors with different rated rpm values. Motor rpm is changed simultane- ously, which means that the ratio between the rated rpm values is maintained across the range.
  • Page 100 The connection cable to the brake resistor must be screened/armoured. Connect the screen to the metal cabinet of the frequency converter and to the metal cabinet of the brake resistor by means of cable clamps. Dimension the cross-section of the brake cable to match the brake torque. No.
  • Page 101 Power and earth terminals must be tightened with the Terminals Torque [Nm] following torques: 2803- Power mains brake 0.5-0.6 2875 Earth 2880- Power mains brake 1.2-1.5 2882 Earth In lifting/lowering applications you need to be able to control an electromagnetic brake. The brake is controlled using a relay output or digital output (terminal 46).
  • Page 102 Control cables must be screened/armoured. The screen must be connected to the frequency c onverter chassis by means of a clamp. Normally, the screen must also be connected to the chassis of the control- ling unit (use the instructions for the unit in question). In connection with very long control cables and ana- logue signals, in rare cases depending on the instal- lation, 50/60 Hz earth loops may occur because of ...
  • Page 103 Control wires must be connected with a tightening torque of 0.22-0.25 Nm. Function 01-03 Relay outputs 01-03 can be used for indicating status and alarms/warnings. 24 V DC voltage supply. 18-33 Digital inputs. 20, 55 Common frame for input and output terminals. Analog output for displaying frequency, reference, current or torque.
  • Page 104 The dip switch is only on the control card with Profi- bus DP communication. The switch position shown is the factory setting. Switches 1 and 2 are used as cable termination for the RS 485 interface. If the frequency converter is lo- cated as the first or last unit in the bus SYSTEM, switches 1 and 2 must be ON.
  • Page 105 Start/stop using terminal 18 and coasting s top using terminal 27. Par. 302 Digital input    = Start    [7] Par. 304 Digital input    = Coasting stop inverted    [2] For Precise start/stop the following settings are made: Par. 302 Digital input    = Precise start/stop    [27] Par.
  • Page 106 Connection of a 2-wire transmitter as feedback to ter- minal 60. Par. 314  Analog input    = Feedback    [2] Par. 315 Terminal 60, min. scaling    = 4 mA Par. 316 Terminal 60, max. scaling    = 20 mA TR1 2800 Series VFD...
  • Page 107  All about TR1 2800 Series VFD TR1 2800 Series VFD...
  • Page 108 The frequency converter shows the present output frequency in Hertz [Hz]. The frequency converter shows the present output current in Amps [A]. The frequency converter shows the present output voltage in Volt [V]. The frequency converter shows the intermediate cir- cuit voltage in Volt [V].
  • Page 109 A warning or an alarm will appear in the display as a numerical code Err. xx . A warning will be shown on the display until the fault has been corrected, while an alarm will continue to flash until the [STOP/RESET] key is activated.
  • Page 110 The voltage or current signal on terminal 53 or 60 is below 50% of the preset value in parameter 309 or 315 Terminal, min. scaling  . No phase on mains supply side. Check the supply voltage to the frequency converter. This fault is only active in 3-phase mains supply.
  • Page 111 The motor is too hot or the thermistor/thermistor connection has been disconnected. In parameter 128 Thermal  motor protection    the user can select whether the frequency transformer emits a warning or an alarm. Check that the PTC thermistor is correctly connected between terminals 18, 19, 27 or 29 (digital input) and terminal 50 (+ 10 V supply).
  • Page 112 Motor cable too long. Too high mains voltage. If one of these failures occurs, please contact Trane. Alarm 37, internal fault number 0: Communication fault between control card and BMC. Alarm 38, internal fault number 1: Flash EEPROM fault on control card.
  • Page 113 Alarm/warning limits: Without brake With brake Without brake With brake TR1 2800 1 / 3 x 200 - 240 V 1 / 3 x 200 - 240 V 3 x 380 - 480 V 3 x 380 - 480 V [VDC] [VDC] [VDC]...
  • Page 114 Warning words, status words and Alarm words appear in the display in Hex format. If there are se veral warnings, status words or alarms, a total of all the warnings, status words or alarms will be displayed. Warning words, status words and alarm words can also be read out using the serial bus in parameters 540, 541 and 538 respec- tively.
  • Page 115 As all other electronic equipment, a frequency converter contains a number of mechanical and electronic com- ponents, which to a varying extent are vulnerable to environmental impact. Liquids can be carried through the air and condense in the frequency converter. In addition, liquids may facilitate galvanic corrosion of components and metal parts.
  • Page 116 This function ensures the highest possible switch fre- quency without the frequency converter becoming thermally overloaded. The internal temperature is the actual expression of the degree to which the switch frequency can be based on the load, the ambient temperature, the supply voltage and the cable length. The function ensures that the frequency converter automatically adjusts the switch frequency between f ...
  • Page 117 The following system results are achieved on a system consisting of a TR1 2800 S eries VFD with screened/  armoured control cable, control box with potentiometer, screened/armoured motor cable and screened/arm- oured brake cable as well as an LCP2 with cable. TR1 2803-2875 Emission Industrial environment...
  • Page 118 Mains supply (L1, L2, L3): Supply voltage TR1 2803-2815 220-240 V (N, L1) 1 x 220/230/240 V ± 10% Supply voltage TR1 2803-2840 200-240 V 3 x 200/208/220/230/240 V ± 10% Supply voltage TR1 2805-2882 380-480 V 3 x 380/400/415/440/480 V ± 10% Supply frequency 50/60 Hz ±...
  • Page 119 Control card, analog inputs: Number of analog voltage inputs 1 pcs. Terminal number Voltage level 0 - 10 V DC (scaleable) Input resistance, R i approx. 10 k Ω Max. voltage 20 V Number of analog current inputs 1 pcs. Terminal number Current level 0/4 - 20 mA (scaleable)
  • Page 120 Control card, analog output: Number of programmable analog outputs Terminal number Current range at analog output 0/4 - 20 mA Max. load to common at analog output 500 Ω Accuracy on analog output Max. error: 1.5 % of full scale Resolution on analog output 10 bit The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
  • Page 121 Control characteristics: Frequency range 0.2 - 132 Hz, 1 - 1000 Hz Resolution of output frequency 0.013 Hz, 0.2 - 1000 Hz Repeat accuracy of Precise start/stop  ( terminals 18, 19) ±  0.5 msec System response time (terminals 18, 19, 27, 29, 33) 26.6 msec Speed control range (open loop) 1:10 of synchronous speed...
  • Page 122 According to international stand- Type 2803 2805 2807 2811 2815 2822 2840 ards Output current I INV. [A] I MAX (60s) [A] 10.8 15.3 25.6 (3 x 200-240V) Output power (230 S INV. [KVA] Typical shaft output P M,N [kW] 0.37 0.55 0.75...
  • Page 123 According to international stand- Type 2805 2807 2811 2815 2822 2830 ards Output current I INV. [A] (3 x 380-480V) I MAX  (60s) [A] 11.2 Output power (400 V) S INV. [KVA] Typical shaft output P M,N  [kW] 0.55 0.75 Typical shaft output P M,N [HP] 0.75...
  • Page 124 PNU # Parameter description Factory setting 4-setup Conv. Data index type Language English Local/remote operation Remote-controlled Local reference 000,000.000 Active Setup Setup 1 Programming Setup Active Setup Setup copying No copying LCP copy No copying Display scaling 1.00 Large display readout Frequency [Hz] Small display line 1.1 Reference [%]...
  • Page 125 PNU # Parameter description Factory setting 4-setup Conv. Data- index type Configuration Speed reg., open loop Torque characteristics Torque Medium Motor power P M,N 1.1 kW Motor voltage U M,N 460 V Motor frequency f   M,N 60 Hz Motor current I M,N 2.7 A Rated motor speed 1140...
  • Page 126 PNU # Parameter description Factory setting Changes 4-setup Conv. Data during oper- index type ation Output frequency range Clockwise only, 0-132 Output frequency, 22 Hz low limit f   MIN Output frequency, 60 Hz high limit f   MAX Reference range Min ref.-Max ref. Minimum ref Ref  ...
  • Page 127 PNU # Parameter description Factory setting 4-setup Conv. Data index type Digital input, term. 18 Start Digital input, term. 19 No function Digital input, term. 27 Reset and coast inverse Digital input, term. 29 No function Digital input, term. 33 No function Term.
  • Page 128 Parameter description Factory setting 4-setup Conv. Data index type 400 Brake function Depends on unit type 405 Reset function Automatic Reset X 3 406 Aut. restart time 5 sec. 409 Trip delay overcurrent Off (61 sec.) 411 Switching frequency 4.5 kHz 412 Var.
  • Page 129 PNU # Parameter description Factory setting 4-setup Conv. Data index type Address Baudrate 9600 Baud Coasting stop Logic or Quick stop Logic or DC brake Logic or Start Logic or Reversing Logic or Selection of Setup Logic or Selection of preset ref. Logic or Bus jog 1 10.0 Hz...
  • Page 130 PNU # Parameter description Factory setting 4-setup Conv. Data index type Operating hours Hours run kWh counter Number of cut ins Number of overtemperatures Number of overvoltages Fault log: Error code Fault log: Time Fault log: Value Reset of kWh counter No reset Reset of running hours counter No reset...

  • Page 131: Load & Motor

    The following tables show the application specific parameter settings for Trane equipment that utilizes the TR1 2800 Extended Temperature hardware version. Listed are settings for Trane rooftop unitary equipment and Trane CGAM AquaStream ™  chillers. Parameter Description Standard factory Rooftop settings...

  • Page 132: Operation And Display

    Relay Output 1-3 Alarm (unit ready) Reset Function Automatic reset x 3 Automatic reset x 10  APPLICATION Automatic Restart Time 5 seconds 10 seconds FUNCTIONS Flying Start Both directions Disabled Table 7. 2: Trane CGAM AquaStream ™ TR1 2800 Series VFD...
  • Page 133 Ac Brake Active Setup Address Aggressive Environments Analogue Input Analogue Output Automatic Motor Tuning Automatic Motor Tuning Baudrate Brake Connection Brake Cut In Frequency Brake Cut Out Value Brake Function Brake Voltage Reduce Bus Jog Bus Time Interval Catch Up Change Data Connection Of A 2-wire Transmitter Constant Torque...
  • Page 134 Emc Emission Emc-correct Electrical Installation Etr - Electronic Thermal Relay Extra Protection Fan Control Fault Log Feedback Conversion Feedback, Field Mounting Fieldbus Flying Start Four Setups Frequence Bypass, Bandwidth Function At Stop Gain Ac Brake Galvanic Isolation (pelv) Hand Auto Hand Operation High Voltage Test High Voltage Warning...
  • Page 135 Operating Data Operating Mode At Power-up, Local Operation Order Form Output Frequency Overmodulation Function Parallel Connection Of Motors Parameter List With Factory Settings Potentiometer Reference Precise Stop Function Pre-fuses Preset Reference Process Control, Closed Loop Process Pid Process Units Programming Setup Protocol Protocols Pulse Reference/feedback...
  • Page 136 Speed Control, Open Loop Speed Pid Speed Up/down Square Root Start Start Delay Start Frequency Start Function Start Torque Start Voltage Start/stop Stator Reactance Stator Resistance Status Word 65, 68 Stop/reset Sub D Plug Switches 1-4 Switching Frequency Telegram Profile Telegram Structure Telegram Traffic Temperature-dependent Switch Frequency...
  • Page 137 Supersedes For more information, contact your local Trane office or e-mail us at comfort@trane.com  Trane has a policy of continous product and product data improvement and reserves the right to change design and specifications without notice. *MG28L202* Rev. 2009-06-17...

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