General Inspection; Lubrication; Flange Bearings; Gear Reducer - PEBCO Dustless Loading Spouts Manual

PEBCO®
DUSTLESS LOADING/SELF-CONTAINED DUSTLESS LOADING SPOUTS
Positioner system is present, this system should be fully isolated from all power sources before any
lifting systems are positioned. Moving the unit while lifting systems are in place may result in
equipment damage or tipping of the lifting system.
6.5

GENERAL INSPECTION

In order to ensure maximum operating efficiency and to prevent excessive down-time and costly
replacements, it is recommended that an inspection of the systems and sub-systems of the unit be
conducted every 90 days.
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6.6

LUBRICATION

General recommendation is for lubrication:

6.6.1 Flange Bearings

6.6.2 Gear reducer

6.6.3 Drive Motor

6.6.4 Drive Bearings

Electrical motors, and limit switches, both rotating and/or lever type, should be checked and
tested to ensure they are in good working order.
Drive coupling, shaft keys, lifting pulleys, and set screws should be tool checked for loose
connections.
Lifting cables should be inspected for fraying of cable, which could cause damage to equipment
or injury to operating personnel during loading.
Flange bearing(s) that support the drive shaft(s) and idler shaft(s) should be greased every 100
hours of operation using NLGI #2 Lithium based grease, if the particular bearing has a grease
fitting.
Gear reducer lubrication level must be visually inspected every 90 days on non-sealed units to
ensure that proper level is maintained. Gear reducers are filled to the proper level at the factory
with AGMA No. 7 compounded oil. After installation of the breather plug, unit is ready for use.
Before installing the breather plug, refer to instruction tag and determine the proper position
according to reducer mounting.
Consult the component data sheets for additional recommendations on gear reducer lubrication
from the manufacturer.
Refer to the manufacturer's recommendations listed in the specific component data sheet(s).
Drive bearings should be lubricated with NLGI #2 Lithium based grease every 90 days.
MAINTENANCE RECOMMENDATIONS
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