Related Manuals for WIKA DH Budenberg CPP4000-X
Summary of Contents for WIKA DH Budenberg CPP4000-X
- Page 1 Operating instructions Hydraulic comparison test pump, model CPP4000-X Hydraulic comparison test pump, model CPP4000-X...
- Page 2 Page 2 - 31 Further languages can be found at www.wika.com. © 2016 WIKA Alexander Wiegand SE & Co. KG All rights reserved. WIKA® is a registered trademark in various countries. Prior to starting any work, read the operating instructions!
-
Page 3: Table Of Contents
5.4.1 Connection of the test item and the reference measuring instrument ........16 5.4.2 Filling the base unit with liquid .................... 17 5.4.3 Post assembly test ......................17 Procedure ........................18 5.5.1 To apply pressure ......................18 5.5.2 During calibration ....................... 18 WIKA Operating Instruction, CPP4000-X... - Page 4 7.3.1 Cleaning the unit and checking the liquid levels..............27 Dismounting, return and disposal ..................28 Return ..........................28 Disposal ........................... 28 Specifications ........................29 Accessories ........................31 Declarations of conformity can be found online at www.wika.com. WIKA Operating Instruction, model CPP4000-X...
-
Page 5: General Information
■ Factory calibrations/DKD/DAkks calibrations are carried out in accordance with international ■ standards. Further information: ■ WIKA Alexander Wiegand SE & Co. KG - Internet address: www.wika.de / www.wika.com - Relevant data dheet: CT 91.01 - Application consultant: Tel.: +49 9372 132-0 Fax: +49 9372 132-406 info@wika.de... -
Page 6: Safety
This eliminates any harmful bending moment from an externally running spindle and, especially for field operation, there is the advantage that dimensions of this pump do not alter during operation through the rotation of the spindle. WIKA Operating Instruction, model CPP4000-X... -
Page 7: Improper Use
WIKA service engineer. Handle mechanical precision measuring instruments with the required care (protect from humidity, impacts, strong magnetic fields, static electricity and extreme temperatures, do not insert any objects into the instrument or its openings). -
Page 8: Personal Protective Equipment
Special operating conditions require further appropriate knowledge, e.g. of aggressive media. DH-Budenberg/WIKA can provide dedicated training courses on the correct use of our products. Please contact your local office for further details. Personal protective equipment The personal protective equipment is designed to protect the skilled personnel from hazards that could impair their safety or health during work. -
Page 9: Mineral Oils Health And Safety Information
2.6.1 Mineral oils health and safety information DH-Budenberg/WIKA provide hydraulic mineral oil in containers up to 500 ml, labelled “ISO VG 22”, for use up to 4,000 bar in test pumps. It is no more hazardous than other common lubricating oils. -
Page 10: Labelling, Safety Marks
Serial number Pressure Date of manufacturing Permissible pressure medium 2.7.2 Symbols Before mounting and commissioning the instrument, ensure you read the operating instructions! CE, Communauté Européenne Instruments bearing this mark comply with the relevant European directives. WIKA Operating Instruction, model CPP4000-X... -
Page 11: Design And Function
The pipework and above mentioned assemblies are covered by an easy to clean ABS cover. The component identification numbers in brackets in each procedure refer to the following figure. WIKA Operating Instruction, CPP4000-X... - Page 12 4. Design and Function Sectioned view of spindle pump WIKA Operating Instruction, model CPP4000-X...
-
Page 13: Spindle Pump
Valve B is then closed with valve A left open and the spindle pump operated to provide the lower test pressures. To provide the higher pressures WIKA Operating Instruction, CPP4000-X... - Page 14 This ensures that the pump can be operated without having to put large forces on the spindle pump handwheel. To release the test pressure the spindle pump is wound out and valve A is opened. WIKA Operating Instruction, model CPP4000-X...
-
Page 15: Transport, Packaging And Storage
1. Wrap the instrument in an antistatic plastic film. 2. Place the instrument, along with shock-absorbent material, in the packaging. 3. If stored for a prolonged period of time (more than 30 days), place a bag, containing a desiccant, inside the packaging. WIKA Operating Instruction, CPP4000-X... -
Page 16: Commissioning, Operation
(see chapter 3.2 “Scope of delivery”). As you are unpacking the items, examine them for signs of damage or breakage during transit. If any items are missing get in touch immediately with DH-Budenberg/WIKA to inform us of the shortage. -
Page 17: Filling The Base Unit With Liquid
Dirty or chemically contaminated test items should not be fitted as they contaminate the system unless they are first cleaned. WIKA Operating Instruction, CPP4000-X... -
Page 18: Procedure
2. Gently open valve A or B to release residual pressure. 3. Ensure that both valves A and B are fully open. 4. Remove device under test. The system is now ready for another test and any residual pressure is relieved. WIKA Operating Instruction, model CPP4000-X... -
Page 19: Cleaning Gauges
This method of cleaning is not suitable for use with pressure gauges which are fitted with coiled Bourdon tubes, nor any gauges which are to be used on oxygen, as complete removal of oil is not assured. Please contact DH-Budenberg/WIKA. Equipment This consists of a syringe and a special needle with the point bent through 90°. - Page 20 6. Commissioning, operation WIKA Operating Instruction, model CPP4000-X...
-
Page 21: Faults
DH-Budenberg/WIKA for overhaul as necessary. If unable to locate a cause. Return test pump to DH- Budenberg/WIKA for investigation. Equipment provides pressure Incorrect operating procedure Ensure that correct operating WIKA Operating Instruction, CPP4000-X... - Page 22 If unable to locate a cause. Return test pump to DH- 140 bar (2,000 lb/in²). Budenberg/WIKA for investigation. For contact details, please see chapter 1 “General information” or the back page of the operating instructions. WIKA Operating Instruction, model CPP4000-X...
- Page 23 In this case, contact the manufacturer. If a return is needed, please follow the instructions given in chapter 8.1 “Return”. WIKA Operating Instruction, CPP4000-X...
-
Page 24: Maintenance, Cleaning And Servicing
7.2.1 General This section contains details on stripping the unit and replacing the spare parts which are listed (see chapter 10 “Accessories”). The component identification numbers in brackets in each procedure refer to the following figure. WIKA Operating Instruction, model CPP4000-X... - Page 25 7. Maintenance, cleaning and servicing WIKA Operating Instruction, CPP4000-X...
-
Page 26: Removing The Cover
On assembly care should be taken to align the ram to prevent bending, or damage to the seals. Excessive force should not be used. The socket head cap screws are not spaced equally around the locating flanges so check hole alignment before inserting screws. WIKA Operating Instruction, model CPP4000-X... -
Page 27: Hub Assembly
(An angle connection is suitable). The spindle pump should be turned fully clockwise before starting. Wear safety goggles! Protect eyes from flying particles and liquid splashes. For information on returning the instrument see chapter 8.1 “Return”. WIKA Operating Instruction, CPP4000-X... -
Page 28: Dismounting, Return And Disposal
WARNING! Strictly observe the following when shipping the instrument: All instruments delivered to DH-Budenberg/WIKA must be free from any kind of hazardous substances (acids, bases, solutions etc.). When returning the instrument, use the original packaging or a suitable transport packaging. -
Page 29: Specifications
664 x 614 x 380 mm (W x D x H) Weight 8.5 kg CE conformity Pressure equipment directive 97/23/EC (PS > 1,000 bar; module A, pressure accessory) Approvals and certificates, see website For further specifications see WIKA data sheet CT 91.09 and the order documentation. WIKA Operating Instruction, CPP4000-X... - Page 30 9. Specifications Dimensions in mm Test Connection WIKA Operating Instruction, model CPP4000-X...
-
Page 31: Accessories
Hydraulic fluid based on VG22 mineral oil in plastic bottle, content 1,5 liter 2099954 Tool set consisting of open-ended spanner, BSP adapter, replacement seals, 14031263 pointer remover and pointer punch WIKA accessories can be found online at www.wika.com. WIKA Operating Instruction, CPP4000-X...
Need help?
Do you have a question about the DH Budenberg CPP4000-X and is the answer not in the manual?
Questions and answers