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PowerLift
Truck Leveler
Surface Mount
Owner's / User's Manual
®
POWERAMP
• Division of Systems, Inc. • W194 N11481 McCormick Drive • Germantown, WI 53022
800.643.5424 • fax: 262.255.5917 • www.docksystemsinc.com • techservices@docksystemsinc.com
Printed in U.S.A.
Manual No. 4111-0078
Copyright © 2017
April 2017
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Summary of Contents for Poweramp PowerLift
- Page 1 PowerLift Truck Leveler Surface Mount Owner’s / User’s Manual ® POWERAMP • Division of Systems, Inc. • W194 N11481 McCormick Drive • Germantown, WI 53022 800.643.5424 • fax: 262.255.5917 • www.docksystemsinc.com • techservices@docksystemsinc.com Printed in U.S.A. Manual No. 4111-0078 Copyright © 2017...
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Page 2: Table Of Contents
Table of Contents Page Safety Recognize Safety Information ............. 1 General Operational Safety Precautions ..........1 Operational Safety Precautions ............2 Maintenance Safety Precautions ............4 Safety Decal’s ..................5 Owner’s User’s Responsibilities ............6 Introduction General Information, ................7 Truck Leveler Stock Specifications ............ -
Page 3: Safety
SAFETY Recognize Safety Information General Operational Safety Precautions Safety - Alert Symbol The Safety-Alert Symbol This is the safety alert symbol. It is used to alert you to the potential physical injury hazard. Obey all safety messages Read and understand the Owner’s/User’s manual that follow this symbol to avoid possible death or and become thoroughly familiar with the equipment injury. -
Page 4: Operational Safety Precautions
SAFETY Operational Safety Precautions Operational Safety Precautions Learn the safe way to operate this equipment. Read and understand the manufacturer’s instructions. If you have any questions, ask your supervisor. Chock/restrain all transport vehicles, Never Stay clear of truck leveling device when transport Stay clear of truck leveling device when transport remove the wheel chocks until loading or vehicle is entering or leaving area. - Page 5 SAFETY Do not use truck leveling device if transport vehicle is too high or too low. Do not overload the truck leveling device. Do not operate any equipment while under the influence of alcohol or drugs. Do not leave equipment or material unattended on truck leveling device.
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Page 6: Maintenance Safety Precautions
SAFETY Maintenance Safety Precautions ALWAYS disconnect electrical power source and ground wire before welding on truck leveler. DO NOT ground welding equipment to any hydraulic or electrical components of the truck leveler. Always ground to the truck leveler frame. Hydraulic and electrical power must be OFF when servicing the equipment. -
Page 7: Safety Decal's
SAFETY CRUSH HAZARD DO NOT extend hydraulic cylinder by a means other than hydraulic power. DO NOT REMOVE hydraulic cylinder until you refer to owner’s/user’s manual for proper maintenance procedures. Failure to comply will result in death or serious injury. Decal Size: 4 x 2 File Name: 1751-1018 Rev A 4111-0078 —... -
Page 8: Owner's User's Responsibilities
OWNER’S/USER’S RESPONSIBILITIES 1) The manufacturer shall provide to the initial should include an understanding and familiarity with purchaser and make the following information all functions of the equipment. Owners/users shall readily available to the owners/users and their actively maintain, update and retrain all operators agents, all necessary information regarding Safety on safe working habits and operations of the Information, Operation, Installation and Safety... -
Page 9: Introduction
Truck Leveler Stock Specifications General Information Congratulations on your choice of a Poweramp Truck PowerLift Series Truck Levelers are available in the Leveler. This manual covers the PowerLift Truck following sizes, weight capacities, and options: Leveler Surface Mount... -
Page 10: Component Identification
E — Control Box A — Trunnion Hinge Weldment F — Toe Guards THEORY The PowerLift truck leveler uses a dual push button operation for ease of use. The truck leveler is operated by: 1.) Depress RAISE button (F) on the control panel to activate an electric motor which drives the hydraulic pump. -
Page 11: Installation
INSTALLATION Prepare Surface Orientate the trunnion with the two bolts toward the dock face.(shown with straps 49 1/2 removed) 49 1/2 NOTE: DURING PLACEMENT OF CYLINDER TRUNNION BASES, MAKE SURE THAT THE CYLINDERS ARE VERTICAL WHEN LEVELER IS IN LOWEST POSITION. 167 7/8 FINISHED FLOOR A—Cylinder Trunnion Base... -
Page 12: Prepare Truck Leveler
INSTALLATION Prepare Truck Leveler FIGURE #1 FIGURE #2 4111-0078—April 2017... -
Page 13: Install Truck Leveler
INSTALLATION 1. Remove any control panel, parts and bumpers that may be banded to the truck leveler. The truck leveler is heavy. Use chains and a lifting 2. Install the truck bumpers as required. device with the appropriate lifting capacity and reach. -
Page 14: Install Control Panel And Wiring
INSTALLATION Install Truck Leveler 17. Anchor the power unit in place, using 3/8 x 3 an- leveler on to the hydraulic trunnions and the rear chor bolts, torque the bolts to the vendor specifica- hinge trunnion weldment.(FIG# 5) tions. 18. Mount the control box . 19. - Page 15 INSTALLATION General Lay out, actual product may differ from pictorial 4111-0078 — April 2017...
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Page 16: Put New Leveler Into Service
INSTALLATION Put New Truck Leveler Into Service 1. Check that the leveler is flush with the surface 6. To lower the platform depress and hold the LOWER button, the platform will lower to the and that the platform lip/ front hinge trunnion weldment contacts approach evenly. - Page 17 INSTALLATION This page left intentionally blank 4111-0078 — April 2017...
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Page 18: Operation
Keep hands and feet clear of pinch points. Avoid putting any part of your body near moving parts. The PowerLift Truck Leveler is designed to compensate for a maximum + 24 in.(610mm)* of 1. Check to make sure transport vehicle is positioned height difference between the loading dock floor and the approach. -
Page 19: Service Truck Leveler Safely
OPERATION Service Truck Leveler Safely P O W E R A M P M C G U I R E D L M L o a d i n g D o c k E q u i p m e n t SMTL - 65,000# MATERIAL STOCK NO. -
Page 20: Periodic Maintenance
MAINTENANCE Periodic Maintenance Regular maintenance must be performed on a weekly and quarterly schedule. Follow all safety precautions. Quarterly Maintenance Weekly Maintenance • Perform Weekly Maintenance Items • Clean from around and on top of truck leveler, dirt and debris that would cause abnormal Lubricate the following areas with white lithium operation grease:... - Page 21 MAINTENANCE Straps removed for clarity Failure to properly lubricate the truck leveler will cause abnormal operation of the leveler. 4111-0078 — April 2017...
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Page 22: Adjustments
ADJUSTMENTS Always post safety warnings and barricade the When service under the truck leveler is required, work area at truck level and dock level to prevent always lock all electrical disconnects in the OFF unauthorized use of the truck leveler before position after raising the platform and support maintenance is complete. - Page 23 ADJUSTMENTS This page left intentionally blank 4111-0078 — April 2017...
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Page 24: Troubleshooting
TROUBLESHOOTING Always post safety warnings and barricade the When service under the truck leveler is required, work area at truck level and dock level to prevent always lock all electrical disconnects in the OFF unauthorized use of the truck leveler before position after raising the platform and support maintenance is complete. - Page 25 TROUBLESHOOTING Symptom Possible Cause Solution Low Oil Look at site glass on the power unit Check breakers if okay check voltage at control box. No voltage Check fuses. Platform does not raise Low pressure relief Check pressure setting adjust to 2100 psi Motor wired incorrectly Verify wiring at the motor, J Box and Control box.
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Page 26: Electrical
Electrical Controls 4111-0078—April 2017... -
Page 27: Control Box
Hazardous Voltage Will Result in Death or Serious Injury File Name: 1751-0736 Rev A Decal Size: 1.5 x 3 Item Quantity Part Number Description 9-E0-800-L-B Push Button Controller, Poweramp Label 1751-0500 Decal (English) 1751-0736 Decal, Arc Flash 4111-0078 — April 2017... -
Page 28: Power Pack, Hoses, Cylinders
PARTS Item Quantity Part Number Description 0521-0077 FTG, Tee, Union #8JIC 9904-0057 Hyd, Hose 1/2" x 108 Lg #8 JICF both ends 9904-0120 Hyd, Hose 1/2" x 300 Lg #8 JICF both ends Power Pack - Consult Factory 4111-0078—April 2017... - Page 29 PARTS 4111-0078 — April 2017...
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Page 30: Truck Leveler
PARTS S Y S T L o a d i n g MATERIAL DRAWN BY TOLERANCES (UNLESS OTHERWISE NOTED) FRACTIONAL: 1/32" DECIMAL: .00 = .01" .000 = .005" ANGULAR: This print is the property of Systems, Inc. and represents a pro of use and/or manufacture and/or sale. -
Page 31: Miscellaneous
The model/serial number decal (A) is located on the front of the power pack assembly. Truck Leveler Information When you receive your PowerLift-Series truck leveler, write down the truck leveler model and serial number Model ___________________________________ in the form provided. This will help ensure safe keeping of the numbers in the event the model/serial Serial No. -
Page 32: Warranty
STANDARD PRODUCT WARRANTY SYSTEMS, INC. warrants that its products will be free from defects in design, materials and workmanship for a period of one (1) year from the date of shipment. All claims for breach of this warranty must be made within 30 days after the defect is or can with reasonable care, be detected.
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