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Alpha Professional Tools ECC-125 Instruction Manual

Ecocutter dry tile cutting system
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MANUAL
Alpha
Ecocutter
®
Dry Tile Cutting System
Instruction Manual
Version 5
Part No: ECC-125
ECC-STAND
ECC-TABLE
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114
www.alpha-tools.com

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Summary of Contents for Alpha Professional Tools ECC-125

  • Page 1 MANUAL Alpha Ecocutter ® Dry Tile Cutting System Instruction Manual Version 5 Part No: ECC-125 ECC-STAND ECC-TABLE 103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114 www.alpha-tools.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction ........................ 3 About the Symbols ....................3 Safety Instructions ....................3 Ecocutter Stand ......................6 Components ......................6 Assembly of Ecocutter Stand ................7 Caster Installation ....................8 Ecocutter Stand Schematic and Parts List ............10 Ecocutter Table ......................

  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing the Alpha Ecocutter Dry Tile Cutting System. Please read this ® instruction manual thoroughly to ensure safe and correct use of the Ecocutter Dry Tile Cut- ting System. Keep this manual in a place where operators can access it easily whenever necessary.
  • Page 4 For Safe Operation Keep work area clean Cluttered areas and benches invite injuries. Consider work area environment Do not expose power tools to rain. Do not use power tools in damp or wet locations without GFCI protection. Keep work areas well lit. Do not use the tool in presence of flammable liquids or gases.
  • Page 5 14. Disconnect tools Disconnect the tool from the power supply when not in use, before servicing, and when changing accessories, such as blades, bits, cutters. 15. Remove adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool before turning it on.

  • Page 6: Ecocutter Stand

    ALPHA ECOCUTTER STAND (ECC-STAND) ® After removal of all cutting table base components from packing, check for each item listed below:   Figure-1    COMPONENTS: 2 Bolts and Hardware (for folding leg assembly) (Part No. 200026) 8 Bolts and Hardware (for casters) (Part No.

  • Page 7: Assembly Of Ecocutter Stand

    ASSEMBLY OF ECOCUTTER STAND The following tools will be needed to assemble this base section of the cutting table for the Ecocutter. 2 - 14mm wrenches 1 - 11mm wrench 1 - 10mm wrench Position the two legs to create a scissor configuration as shown in Figure 2.
  • Page 8 Tighten bolts until a slight gap remains between the two legs. See Figure 5 and Figure 6. Legs must move freely in a scissor motion (See Figure 6). Note: an over tightened condition will cause binding of the legs. Figure-5 Figure-6 Air Gap...

  • Page 9: Caster Installation

    CASTER INSTALLATION Place and align caster mounting plate with mounting holes on base of stand leg as shown in Figure 7 and Figure 8. Figure-7 Figure-8 Insert the four bolts for the casters with washers on each side and lock nut as shown in Figure 9.

  • Page 10: Ecocutter Stand Schematic And Parts List

    4. Repeat process for second caster as shown in Figure 10. Figure-10 5. See Figure 11 for complete assembled base stand in the opened position. Figure-11 6. See Figure 12 for complete assembled base stand in the folded position used for transport.
  • Page 11 ALPHA ECOCUTTER STAND SCHEMATIC (ECC-STAND) ® DRAWING NO. PART NO. DESCRIPTION QUANTITY 200020 Front Saw Stand 200021 Rear Saw Stand 200022 Wheel/Brake Assembly 200026 Saw Stand Screw Set 200024 Wing Screw (2 pc set) — 200023 Saw Stand Assembly...

  • Page 12: Ecocutter Table

    ALPHA ECOCUTTER TABLE (ECC-TABLE) ® CAUTION! WHEN REMOVING ECOCUTTER TABLE FROM CARTON, DO NOT LIFT BY RAIL TUBE. ALWAYS USE SIDE HANDLE. See page 13 for details. After removal of all cutting table components from packing, check for each item listed below: ...

  • Page 13: Instructions On Removing Ecocutter Table From Box

    INSTRUCTIONS ON REMOVING THE ECOCUTTER TABLE FROM BOX RECOMMENDED METHOD Step 1. Figure-14 Step 2. Figure-15 Step 3. Figure-16...

  • Page 14: Instructions On Handling Ecocutter Table

    INSTRUCTIONS ON HANDLING THE ECOCUTTER TABLE CAUTION! NON-RECOMMENDED METHODS Please note the following illustrations carefully before assembling table to stand. DO NOT LIFT TABLE BY RAIL TUBE. TABLE WILL BE DAMAGED IF HANDLED IMPROPERLY. Figure-17...

  • Page 15: Recommended Method

    RECOMMENDED METHOD Step 1. Figure-18 Step 2. Figure-19...
  • Page 16 RECOMMENDED METHOD Step 3. Figure-20 Step 4. Figure-21...

  • Page 17: Assembling Table To Stand

    ASSEMBLING TABLE TO STAND Place stand in open position. Set caster wheel locks to the locked position by pressing latch down as shown in Figure 22 and Figure 23. Figure-22 Figure-23 Locked Position...
  • Page 18 Pick up table by sides and place on stand. * Follow the recommended steps on pages 15 and 16 Figure-24 Figure-25 Wing Screw Clearance Hole Stand Location Pins Figure-26...
  • Page 19 After placement of the table onto the stand, adjust table so the side extension support slider tube fits outside of the location pins of both sides of the stand as shown in Figure 27. Location Pins Figure-27 Side Extension Support Slider Tube Align wing screw clearance hole with threaded hole of table cross support.

  • Page 20: Installation Of The Hose Holder To The Saw Base

    INSTALLATION OF THE HOSE HOLDER TO THE SAW BASE Position and align the hose holder to the saw base as shown in Figure 30, making note of the threaded hole locations. Saw Base Threaded Holes Hose Holder Figure-30 Install supplied phillips screw and washer and hand tighten with screw driver as shown in Figure 31.
  • Page 21 Install supplied screw from the underside of the saw base as shown in Figure 32. Figure-32 Install supplied washer, lock washer and wing nut as shown in Figure 33. Figure-33 Position hose holder at 90 degrees to the saw base and hand tighten wing nut to lock in position.

  • Page 22: Installation Of The Angle And Rip Guide

    INSTALLATION OF THE ANGLE AND RIP GUIDES Angle Guide Figure-35 Rip Guide Ruler Stopper Figure-36 Angle and Rip Guides will mount to Ruler Stopper.
  • Page 23 Place channel of angle and rip guide over edge of ruler stopper and then tighten thumb nail screws to secure, when in the correct position. Figure-37 Figure-38 Figure-39 Figure-40 Example of mounted Angle and Rip Guides for cutting diagonally across a tile. Angle Guide Rip Guide Ruler Stopper...

  • Page 24: Ecocutter Table Schematic

    ALPHA ECOCUTTER TABLE SCHEMATIC (ECC-TABLE) ®...

  • Page 25: Ecocutter Table Parts List

    ALPHA ECOCUTTER TABLE PARTS LIST ® DRAWING NO. PART NO. DESCRIPTION QUANTITY 200001 Hose Holder Assembly 200002 Stabilizer Assembly 200003 Saw Base Assembly 200004 Tube Slider Assembly 200005 Base Stopper Assembly 200006 Hollow Rail Tube Assembly 200007 Solid Rail Tube Assembly 200008 Rail Holder Assembly 200009...

  • Page 26: Installation Of Ecocutter To Saw Base

    INSTALLATION OF ECOCUTTER TO SAW BASE Blade clearance slot CLAMPS Figure-42 Saw Base Locate and remove clamp assembly from saw base. Clamp Assembly Loosen wing screw on the depth indicator of the Ecocutter and raise to the highest level as shown in Figure 43.
  • Page 27 Place and position the Ecocutter within the clamp bases as shown in Figure 44. Figure-44 Place each of the four clamp assemblies over the Ecocutter base and tighten as shown in Figure 45. Figure-45...

  • Page 28: Stabilizer

    Note: Leave stabilizer bracket screw and wing nut loose at this time.        Figure-46 COMPONENTS: Stabilizer Bracket Bolt Wing Nut Base hardware Stablizer Assembly (Part No. 200002) Stabilizer Base Stabilizer Bracket Ecocutter (Part No. ECC-125) Saw Base (Part No. 200003)

  • Page 29: Blade Height Adjustment

    BLADE HEIGHT ADJUSTMENT Ecocutter blade height must be properly adjusted for cutting depth before use. The following steps will ensure proper operation during cutting. Note: Incorrect blade height adjustment will result in damage to the blade and saw base. Loosen wing screw on the depth indicator of the Ecocutter.
  • Page 30 Tighten wing nut to a hand tight condition. (See Figure 49) Figure-49 Tighten stabilizer bracket bolt with wrench to a snug condition. (See Figure 50) Figure-50...
  • Page 31 Loosen carriage lock wing screw which is located at the front right of the carriage as s e mb l y. (S ee Figure 51) Wing Screw Figure-51 Slide carriage assembly in a back and forth motion to assure smooth operation as shown in Figure 52.
  • Page 32 TABLE SIDE EXTENSION SUPPORT This extension support is used for stabilization of large pieces of material. Locate the two lock knobs located on the underside of the table. (See Figure 54) Loosen these knobs and pull the side extension support outward towards desired location as shown.

  • Page 33: Ecocutter Dust Hose And Bag Installation

    ECOCUTTER DUST HOSE AND BAG INSTALLATION Install back flow preventer assembly to the Ecocutter exhaust port with the dust gate in the upright position as shown in Figure 55. Dust Gate Figure-55 Slide the dust hose onto the assembly as shown in Figure 56.
  • Page 34 Slip the dust bag over hose end as shown in Figure 59. Figure-59 Dust bag Secure with hook and loop strap as shown as in Figure 60. Figure-60 See Figure 61 for completed Dust Bag installation. Figure-61...
  • Page 35 Use supplied hook and loop straps (Part No. 133551) to secure power cord to dust hose, and dust hose to hoseholder. (See Figure 62) Hook and Loop Strap Figure-62 Dust Hose Power Cord Hook and Loop Strap...

  • Page 36: Ecocutter Schematic

    ALPHA ECOCUTTER SCHEMATIC (ECC-125) ® ALPHA ECOCUTTER SCHEMATIC (ECC-125) ® Accessories 71 72...

  • Page 37: Ecocutter Parts List

    Cable Clip 133044 Rubber Switch Cover 133043 Switch (With Screw) 133392 Condenser Assembly 133029 Self-tapping Screw 4.8×65 133028 Bearing Sleeve 133078 Handle (for ECC-125) 133050 Woodruff Key 133051 Snap Ring M8 133030 Air Bridge 133025 Bearing 608-2RZ 133024 Insulation Disc 133439/133012...
  • Page 38 Outer Belt 133488 Pulley (Outside) 24mm OD RHT 133495 133496 Fan Shaft 133486 Housing Adapter 133483 Main Housing 801086 Side Handle (for AWS-125/ECC-125) 133522 Screws M4x15 133490 Pulley (Inside) 18mm OD RHT 133487 Pulley Shaft 133513 Screw M4x25 133545 Screw M5x40...
  • Page 39 Flat Washer M6 133084 Wing Screw 133269 Washer For Ruler 133528 Guide Pin 130798 Retaining Rings -E 133527 TT Ruler Guide (for ECC-125) 133523 Base Plate Assembly 133072 Spring Washer M6 133535 Wrench (for ECC-125) 133534 Hexagon Ring Spanner 133369...
  • Page 40 103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114 www.alpha-tools.com Copyright © 2013 Alpha Professional Tools. All rights reserved. 02/28/2013...

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