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FarmTek PolyMax H2-24 Manual

Dutch bucket system

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112534 PolyMax® H2-24
Dutch Bucket System
*Actual system may differ.
PolyMax® Dutch Buckets
Versatile PolyMax® Dutch Buckets are ideal for both small- and large-scale hydroponic growing.
©2020 FarmTek
®
All Rights Reserved. Reproduction
is prohibited without permission.
1
Revision date: 05.13.20

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Summary of Contents for FarmTek PolyMax H2-24

  • Page 1 112534 PolyMax® H2-24 Dutch Bucket System *Actual system may differ. PolyMax® Dutch Buckets Versatile PolyMax® Dutch Buckets are ideal for both small- and large-scale hydroponic growing. ©2020 FarmTek ® All Rights Reserved. Reproduction is prohibited without permission. Revision date: 05.13.20...
  • Page 2 READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE YOUR 112534 DUTCH BUCKET SYSTEM. This guide provides helpful hints and important information needed to safely assemble and properly maintain the 112534 PolyMax H2-24 Dutch Bucket System. Read and understand this guide before you begin.
  • Page 3 Important Information PICTORIAL GUIDE Use the following graphics and photos to identify the parts of the system. Consult the Quick Start Guide for additional details and diagrams. WR1095 WF8582 109260 Air Stone WR4067 112531 Heavy Duty Timer (1) 110410 Tape Woodpecker Drippers 110743 110407...
  • Page 4 Important Information PICTORIAL PARTS GUIDE—CONTINUED WF1982 WF6692 WF3316 111045 WF1570 WF2193 111074 110408 111627 Siphon Elbow 110091 Clear Vinyl Dutch Bucket WF1030 with Tubing 112066 Shut-Off Valve 1/8" White Polyethylene Tubing 3/4" White Polyethylene Tubing WF6990 PVC Cement and 113372 Purple Primer PVC PRIMER &...
  • Page 5 Typical 112534 Dutch Bucket System Layout The 112534 Dutch Bucket system is typically set up as shown. Minor changes are possible depending on the available space and position of the drain. In this example, the drain end of each 1-1/2" pvc tube is opposite the reservoir. If a single floor drain is used, additional pvc tube and fittings may be needed to achieve the desired results.
  • Page 6 Alternative Dutch Bucket System Layout To Power Supply Timer 115 Gallon See dimensions noted on previous page. Pump Air Pump Reservoir To Power Supply For systems that inclued the 115 gallon 36"W x 84"L reservoir, the layout above is another way to reduce the system footprint for smaller greenhouses. Consult the diagram on the next page for another example.
  • Page 7: Top View

    Alternative Dutch Bucket System Layout TOP VIEW For systems that inclued the 115 gallon 36"W x 84"L reservoir, the layout above is another way to reduce the system footprint. ATTENTION: Customizing the layout of this system may require the purchase of additional To Power Supply fittings and tubing.
  • Page 8 Assembly Instructions—Drain Tube Preparation Required Tools: • Drill with a 1" hole saw. Example shows using a MARK AND DRILL BUCKET DRAIN HOLES step bit. Keep holes aligned and uniform. • Marker, chalk line, and tape measure Complete these steps: 1.
  • Page 9 Assembly Instructions—Dutch Bucket Preparation ASSEMBLE AND INSTALL SIPHON ELBOWS Complete these steps: 1. Position the drain tubes on the floor of the growing area for your system. Use the Siphon Elbow diagram below or on page 5 for proper spacing. Position the open end of tubes so they empty into the drain.
  • Page 10 Assembly Instructions—Reservoir Preparation Photo shows sample reservoir with holes in the lid. Actual lid and reservoir may differ. DRILL RESERVOIR LID Two 1-3/8" holes are required for the angled return supply tubes. In addition, two 5/16" holes are required to connect the air pump to the air stones inside the reservoir.
  • Page 11 Assembly Instructions—Reservoir Preparation DRILL RESERVOIR AND INSTALL BULKHEAD AND RELATED FITTINGS 1. Take the reservoir and drill the bulkhead fitting hole using a 2-1/4" hole saw bit. Review photos and diagrams for position. WF8582 ATTENTION: Use the pump to determine the hole position on the reservoir. Set the pump and reservoir on the same level surface and use the diagram on the next page to mark the bulkhead location on the reservoir.
  • Page 12 Assembly Instructions—Plumbing ASSEMBLE SUPPLY MANIFOLD AND CONNECT PUMP TO RESERVOIR Use the diagram below and on the next two (2) pages to construct the nutrient supply manifold and connect the pump to the reservoir and the manifold to the pump. It is best to assemble the manifold and related parts in the area where the system will be operating.
  • Page 13 Assembly Instructions—Plumbing WF6990 PVC Cement ASSEMBLE SUPPLY MANIFOLD AND CONNECT PUMP TO RESERVOIR—continued & 113372 PVC WR1095 Purple Primer Tape 1" PVC 1" PVC WF2350 112549 WR4067 WF2350 Reservoir WF1380 WF2190 WF1380 WF1380 WF3316 WF3316 WF1390 WF2190 112548 1" PVC WF3420 WF1030 Reservoir...
  • Page 14 Assembly Instructions—Connect Pump and Manifold to Reservoir WF6990 PVC Cement CONNECT PLUMBING TO RESERVOIR AND PUMP & ATTENTION: Actual tank may differ 113372 PVC WR1095 from the example shown. Purple Primer Tape 1. Connect pump to the reservoir. Position pump as close to the 2.
  • Page 15 Assembly Instructions—3/4" Supply Lines to Dutch Buckets Plastic Pipe & Tube Cutter INSTALL THE 3/4" SUPPLY LINES (111627B) TO DUTCH BUCKETS Using the diagram below, set the buckets and drain tubes in position. Construct the long 3/4" supply tubes for each row. Connect each 3/4" tube to the supply manifold using WF6692 elbows and 111074 adapters.
  • Page 16 Assembly Instructions—Drippers and Stakes NOTE: Determine dripper location before you cut tubing. INSTALL DRIPPERS, 2-WAY MANIFOLDS, & DRIPPER STAKES, Complete these steps: 1. Determine the length of drip line tubing (110408A) required for each bucket and cut the tubing to length. Two (2) lines are needed per bucket (A & B). Slide one dripper stake (110407) onto the end of each line.
  • Page 17 Assembly Instructions—Air Pump & Air Stones 109260 Air ATTENTION: Always position the air pump above the reservoir/water Stone level to prevent siphoning of the reservoir. ATTACH THE AIR PUMP AND AERATOR STONES For optimal system performance and to extend the life of the nutrient solution through increased Attach 110091 tube to air stone.
  • Page 18 OPERATIONAL AND MAINTENANCE INFORMATION General Operating Instructions General Cleaning and Maintenance Instructions After assembling the 112534 Dutch bucket system, take a few minutes to For optimal performance and to increase yields, check and clean the Dutch check the system. Complete these steps. bucket system periodically.
  • Page 19: Setting The System Pressure

    OPERATIONAL AND MAINTENANCE INFORMATION SETTING THE SYSTEM PRESSURE The 110410 Woodpecker drippers (below) require a minimum of 7 psi for operation. Operating pressure range is 7 psi to 45 psi. To prevent damage to the drippers, do not exceed 45 psi. After checking the system and ensuring that all components are functioning, check the pressure.
  • Page 20 OPERATIONAL AND MAINTENANCE INFORMATION RESERVOIR CLEANING AND MAINTENANCE Clean the reservoir periodically to maximize plant growth and to minimize system contamination. The steps that follow can be used to pump the reservoir for cleaning and typical maintenance. Cleaning the filter is strongly recommended after cleaning the reservoir. ATTENTION: SYSTEM SHOWN DIFFERS 112066 FROM ACTUAL SYSTEM.
  • Page 21 OPERATIONAL AND MAINTENANCE INFORMATION Clean the Filter Screen and Housing ATTENTION: SYSTEM SHOWN DIFFERS FROM ACTUAL SYSTEM. Clean filters ensure proper flow. Filters should also be cleaned after cleaning FILTER ASSEMBLY IS THE SAME. STEPS FOR CLEANING THE reservoir to remove sediment. When a reduced flow rate or drop in pressure is FILTER ARE THE SAME.
  • Page 22 OPERATIONAL AND MAINTENANCE INFORMATION FLUSH THE 3/4" SUPPLY LINES In addition to cleaning the reservoir, periodically flush the 3/4" lines that supply nutrient solution to the two rows of Dutch buckets. Complete these steps: WF3316 1. Turn off the pump. AC2804 at the end of each 2.
  • Page 23 ADDITIONAL INFORMATION DRIPPER STAKES—GETTING STARTED The easy-to-use 110407 stakes are perfect for even and consistent nutrient delivery. After filling the buckets with the selected growing medium, determine what nutrient solution is needed for your plants and mix this according to the instructions on the mixture.
  • Page 24 OPTIONAL ACCESSORIES—ADDITIONAL PURCHASE REQUIRED OPTIONAL ACCESSORIES* Depending on the plant and application, using 110010 Tomato RollerHook Assemblies and the ® 110006 or 110007 clips can save time and labor. The RollerHook components are easily ® assembled by slipping the spool between the wire ends of the hanger.
  • Page 25 OPTIONAL ACCESSORIES—ADDITIONAL PURCHASE REQUIRED INSTALLING THE 110010 TOMATO ROLLERHOOK ASSEMBLY* ® As plants mature, it may become necessary to provide adequate support. The 110010 Tomato RollerHook Assembly used with the 110006 or 110007 tomato clips provide the ® perfect support system, saving you time and money. 1.
  • Page 26 OPTIONAL ACCESSORIES—ADDITIONAL PURCHASE REQUIRED Photo shows using the 110010 RollerHook Assembly. ® 112534 Revision date: 05.13.20...
  • Page 27 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS Revision date: 05.13.20 112534...

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