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Installation & Operating Manual
Single stage operation oil burners
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow
the installation and set-up instructions supplied with the heating unit, as settings may differ from
those shown in this manual.
- The following pages contain information, descriptions and diagrams for the proper installation
and wiring of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer's responsibility to en-
sure that the burner installation and operation instructions mentioned in this manual are followed and
operated within local code authority limits.
RIELLO 40
CODE
C8512519
C8512520
C8512521
MODEL
800057000-Brn-PO Rie F5
800058000-Brn-PO Rie F5
800059000-Brn-PO Rie F5
TYPE
1.00GPH Vnt-C
1.20GPH Vnt-C
1.40GPH Vnt-C
C6501071(0)
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Related Manuals for Weil-McLain UltraOil 800057000-Brn-PO Rie F5
Summary of Contents for Weil-McLain UltraOil 800057000-Brn-PO Rie F5
- Page 1 RIELLO 40 CODE C8512519 C8512520 C8512521 MODEL 800057000-Brn-PO Rie F5 800058000-Brn-PO Rie F5 800059000-Brn-PO Rie F5 TYPE 1.00GPH Vnt-C 1.20GPH Vnt-C 1.40GPH Vnt-C C6501071(0)
- Page 2 INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit suffi- cient air to enter the boiler/furnace room.
-
Page 3: Table Of Contents
TABLE OF CONTENTS PACKAGE CONTENTS LIST ..............1 SERIAL NUMBER IDENTIFICATION . -
Page 4: Package Contents List
PACKAGE CONTENTS LIST Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin- ning the installation. Quantity Description Burner with combustion head mounted Mounting gasket Parts bag Parts bag Installation manual Separate carton - OEM burners shipped with combustion head mounted Parts bag 2569525 Quantity Description... -
Page 5: Technical Data
TECHNICAL DATA SPECIFICATIONS Fuel No heavier than # 2 fuel oil F3 Firing rate - Effective Output 0.50 to 0.95 US GPH - 70,000 to 133,000 BTU/h F5 Firing rate - Effective Output 0.75 to 1.65 US GPH - 105,000 to 231,000 BTU/h Voltage (single phase) 120V 60Hz (+ 10% - 15%) F3 Absorbed electrical power... -
Page 6: Initial Set-Up
INITIAL SET-UP A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present. B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover. C) Remove drawer assembly from air tube, insert nozzle and set Turbulator adjustment for specific input required, then set aside. -
Page 7: Method 2-Semi-Flange Collar
A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided. B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. -
Page 8: Amulet Installation Instructions
AMULET INSTALLATION INSTRUCTIONS (Required on some models) The amulets provided have been selected by Riello to protect the combustion tube from hot exhaust gases and flame. This protec- tion may be needed in applications where the combustion tube opening in the combustion chamber refractory is larger than the tube outside diameter. -
Page 9: Internal Factory Wiring
INTERNAL FACTORY WIRING RIELLO 40 F3 - F5 SERIES OIL BURNERS EQUIPPED WITH AN ELECTRONIC AIR SHUTTER PUMP VALVE (COIL) MOTOR CAPACITOR Key to lay-out: A - Brown - 120V source activates shutter open B - White - motor lead 120V source C - Blue - 120V control lock out alarm terminal D - Black... -
Page 10: Application Field Wiring
APPLICATION FIELD WIRING WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL BOX. INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT IN NO BURNER OPERATION OR AIR SHUT- TER WILL NOT CLOSE. -
Page 11: Nozzle Placement
NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace units, considering the specific application, and then use the Burner Setup charts on page 12 to select the proper nozzle and pump pressure to obtain the required input from the burner. B) Remove the NOZZLE ADAPTER (2) from the DRAWER AS- SEMBLY by loosening the SCREW (1). -
Page 12: Oil Line Connections
OIL LINE CONNECTIONS This burner is shipped with the oil pump set to operate on a single line system. To operate on a two-line system the by-pass plug must be installed. WARNING: Do not operate a single line system with the by-pass plug installed. Operating a single line system with the by-pass plug installed will result in damage to the pump shaft seal. -
Page 13: Two Line (Lift System)
TWO LINE (LIFT SYSTEM) A) If a two-line system is required, install the By-pass plug provided. The by-pass plug is installed in the return port of the pump. A 2.5-mm hexagonal key provided with the by-pass plug is to be used to install the plug. DO NOT use an inch size hexagonal key;... -
Page 14: Two Line (Lift System)
7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately shut down the burner. 8) Reinstall the air tube cover and nozzle line. 9) The burner can now be started normally. WARNING: Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a haz- ardous situation upon burner startup. -
Page 15: Burner Adjustment Table
BURNER ADJUSTMENT TABLE NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the instal- lation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in this manual. -
Page 16: Exploded Spare Parts List
EXPLODED SPARE PARTS LIST... -
Page 17: Spare Parts List
SPARE PARTS LIST CODE F3 F5 DESCRIPTION • 3007232 BURNER BACK COVER • C8111227 BURNER BACK COVER • • 3006992 PIPE CONNECTOR - SUPPLY • • 3006571 3/8” NPT/METRIC ADAPTER - MALE • • 3006993 PIPE CONNECTOR - RETURN • •... -
Page 18: Spare Parts List
SPARE PARTS LIST CODE F5 DESCRIPTION • 3948876 VSBT COMBUSTION HEAD 3” • C7001331 F5 SBT WELDED 4.25" COMPLETE • 3006968 TURBULATOR DISC • 3006977 TURBULATOR DISC • • 3006966 ELECTRODE SUPPORT • • 3006965 NOZZLE ADAPTER • 3008627 NOZZLE OIL TUBE •... - Page 19 35 Pond Park Rd. Hingham, MA 02043 Phone: 781-749-8292 Toll Free: 800-992-7637 Fax: 781-740-2069 Burner S/N. or Model: Installer name: Company: Address: Phone: Owner Name: Address: Phone: Nozzle info: Air setting: Draft overfire: Single line: This form was designed and provided in the installation manual for reference and also for providing tech- nical information which can be faxed or mailed to our technical hot-line coordinator when technical assis- tance is required.
- Page 20 35 Pond Park Road 2165 Meadowpine Blvd Hingham, MA 02043 Mississauga, ON L5N 6H6 Phone 781-749-8292 Phone 905-542-0303 Toll Free 800-992-7637 Toll Free 800-387-3898 Fax 781-740-2069 Fax 905-542-1525 www.riellousa.com www.riellocanada.com Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556...
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