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Installation & Operating Manual
Single stage operation oil burners
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow
the installation and set-up instructions supplied with the heating unit, as settings may differ from
those shown in this manual.
- The following pages contain information, descriptions and diagrams for the proper installation
and wiring of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer's responsibility to en-
sure that the burner installation and operation instructions mentioned in this manual are followed and
operated within local code authority limits.
This burner is not equipped for 2 line operation.
For 2 line operation order: part # C7001025 for BF3, C7001026 for BF5.
RIELLO 40 BF
CODE
C8512352
C8512353
C8512354
MODEL
800060000-Brn-PO Rie BF5
800061000-Brn-PO Rie BF5
800062000-Brn-PO Rie BF5
TYPE
1.00GPH Vnt-D
1.20GPH Vnt-D
1.40GPH Vnt-D
C6501073(0)
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Related Manuals for Weil-McLain RIELLO 40 BF UltraOil 800060000-Brn-PO Rie BF5
Summary of Contents for Weil-McLain RIELLO 40 BF UltraOil 800060000-Brn-PO Rie BF5
- Page 1 This burner is not equipped for 2 line operation. For 2 line operation order: part # C7001025 for BF3, C7001026 for BF5. RIELLO 40 BF CODE C8512352 C8512353 C8512354 MODEL 800060000-Brn-PO Rie BF5 800061000-Brn-PO Rie BF5 800062000-Brn-PO Rie BF5 TYPE 1.00GPH Vnt-D 1.20GPH Vnt-D 1.40GPH Vnt-D C6501073(0)
- Page 2 INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler room.
-
Page 3: Table Of Contents
TABLE OF CONTENTS PACKAGE CONTENTS LIST ..............1 SERIAL NUMBER IDENTIFICATION. -
Page 4: Package Contents List
PACKAGE CONTENTS LIST Your Riello 40 BF burner should include the following parts. Please check to make sure all parts are present before be- ginning the installation. Quantity Description Burner with combustion head mounted Mounting gasket Parts bag Installation manual Parts bag C7001060 - C7001038 Quantity Description NPT - NPTF pipe adapter... -
Page 5: Technical Data
TECHNICAL DATA SPECIFICATIONS Fuel No. 2 Fuel Oil 0.50 to 0.95 US GPH - 70,000 to 133,000 BTU/h BF3 Firing rate - Effective Output 0.75 to 1.65 US GPH - 105,000 to 231,000 BTU/h BF5 Firing rate - Effective Output Voltage (single phase) 120V 60Hz (+ 10% - 15%) 192 Watts... -
Page 6: Mounting The Burner To Boiler
MOUNTING THE BURNER TO THE BOILER - Position the MOUNTING GASKET (2) be- tween the flat surface of the UNIVERSAL MOUNTING FLANGE (1) installed on the burner and the appliance. - Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (3) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNT- ING FLANGE to the plate. -
Page 7: Application Field Wiring
APPLICATION FIELD WIRING REMOTE SENSING OF SAFETY LOCKOUT The SAFETY SWITCH in the 530SE CONTROL BOX is equipped with a contact allowing remote sensing of burner lockout. The electrical connection is made at terminal 4 ( Should lockout occur the 530SE CONTROL BOX will supply a power source of 120Vac to the connection terminal. The maximum allowable current draw on this terminal (4) is 1 Amp. -
Page 8: Installation/Removal Of Drawer Assembly
INSTALLATION/REMOVAL OF DRAWER ASSEMBLY Removal: A) Remove the air pressure switch support (6) from the front shield by the two retain- ing screws (7) B) Loosen off oil delivery tube nut from pump. C) Loosen SCREW (3), and then unplug CONTROL BOX (1) by carefully pulling it back and then up. -
Page 9: Oil Line Connections
OIL LINE CONNECTIONS This burner is shipped with the oil pump set to operate on a single line system. To operate on a two-line system the by-pass plug must be installed. WARNING Do not operate a single line system with the by-pass plug installed. Operating a single line system with the by-pass plug installed will result in damage to the pump shaft seal. -
Page 10: Nptf - Npt Pipe Adapter
NPTF - NPT pipe adapter The BF burner you have purchased is shipped with an NPTF to NPT fitting. This fitting is the connection point for the oil line from the oil tank or the in-line oil filter. In some locations, fit- tings with the NPTF male thread are difficult to obtain. -
Page 11: Pump Purge
PUMP PURGE NOTE: To protect the pump gears, it is advisable to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). A) SINGLE LINE (GRAVITY FEED SYSTEM) I. Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve securely and startburner. -
Page 12: Combustion Chamber Pressure Chart
COMBUSTION CHAMBER PRESSURE CHART BURNER OUTPUT VS CHAMBER PRESSURE CHART 0.50 D7525 RIELLO BURNER SET UP SHEET Weil McLain Part No. Riello Part No. Burner Model Input Nozzle Pump Pressure Turbolator Setting Air Gate Setting Air tube length Ait tube insertion *1 Nozzle pre-installed at factory. -
Page 13: Burner Start-Up Cycle
BURNER START-UP CYCLE Normal Lock-out, due to light-failure Thermostat Motor Ignition transformer Valve Flame Lock-out lamp D7526 ~ 12sec. 2min. ~ 12sec. ~ 5sec. 3398... -
Page 14: Trouble Shooting Chart
TROUBLE SHOOTING CHART 3398 Thermostat is calling for heat Burner is not running Reset Control Box Burner Starts Burner Does Not Start Test for 120Vac Supply at sub-base between L(P) & N or terminals #3 & 5 120 Vac • Check system fuse, ensure service switch is ON. •... -
Page 15: A Typical Layout For Bf Burner Intake Air
A TYPICAL LAYOUT FOR BF BURNER INTAKE AIR A) Use an approved air intake kit. B) Always keep intake air run to the minimum. C) Maximum intake air run of 4 (inch) diameter, flexible or rigid type of venting = 100í D) Reduce intake air length by 10’... -
Page 16: Exploded Spare Parts List
EXPLODED SPARE PARTS LIST 3398... -
Page 17: Spare Parts List
SPARE PARTS LIST CODE DESCRIPTION • 3008019 BURNER BACK COVER C8111015 • B URNER BACK COVER • • 3007077 CRUSHABLE METAL WASHER 3/8” ID • • 3007568 BLEEDER • • 3007028 O-RING - PUMP PRESSURE REGULATOR • • 3007202 REGULATOR SCREW •... -
Page 18: Burner Start- Up Form
35 Pond Park Rd. Hingham, MA 02043 Phone: 781-749-8292 Toll Free: 800-992-7637 Fax: 781-740-2069 Burner S/N. or Model: Installer name: Company: Address: Phone: Owner Name: Address: Phone: Nozzle info: Air setting: Draft overfire: Single line: This form was designed and provided in the installation manual for reference and also for providing tech- nical information which can be faxed or mailed to our technical hot-line coordinator when technical assis- tance is required. - Page 19 35 Pond Park Road 2165 Meadowpine Blvd Hingham, MA 02043 Mississauga, ON L5N 6H6 Phone 781-749-8292 Phone 905-542-0303 Toll Free 800-992-7637 Toll Free 800-387-3898 Fax 781-740-2069 Fax 905-542-1525 www.riellousa.com www.riellocanada.com Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556...
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