Table of Contents
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Model No. WESY96400
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete sat-
isfaction through direct assis-
tance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
USER'S MANUAL
PATENT PENDING
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Summary of Contents for Weider WESY96400
- Page 1 Model No. WESY96400 Serial No. Write the serial number in the space above for reference. Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are com- mitted to providing complete customer satisfaction. If you have questions, or find that there are...
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Page 2: Table Of Contents
Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly. WEIDER is a registered trademark of ICON Health & Fitness, Inc. ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of pur- chase. -
Page 3: Important Precautions
IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. -
Page 4: Overview & Dimensions
Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY96400. The serial number can be found on a decal attached to the WEIDER front cover of this manual). -
Page 5: Assembly
ASSEMBLY Before beginning assembly, carefully read the following information and instructions: • Place all parts of the PRO 9640 in a cleared area and remove the packing materials; do not dis- pose of the packing materials until assembly is completed. •... - Page 6 2. Slide the VKR Upright (74) and the Leg Press Upright (56) onto the indicated 5/16” x 2 1/2” Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the VKR Upright and Leg Press Upright should be on the side shown.
- Page 7 4. Press a 2” Square Inner Cap (27) into the end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1” Round Inner Caps (49) into the top of the crossbar. Attach the Top Frame (55) to the VKR Upright (74) and the Leg Press Upright (56) with two 5/16”...
- Page 8 7. Press a Weight Tube Bumper (64) into the end of a Weight Tube (63). Insert the Weight Tube into the front stack of Weights (25). Be sure that the pin on the Weight Tube is sit- ting in the pin grooves in the top Weight. Lubricate the inside of the holes in a Top Weight (65).
- Page 9 9. Attach the upper ends of the Short Weight Guides (73) to the Top Frame (55) with a 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) with a 5/16”...
- Page 10 12. Press a 1” Round Inner Cap (49) into one of the Press Arms (46). Press a 1 3/4” Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16”...
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Page 11: Cable Assembly
15. See the inset drawing. Attach the Military Press Arm (84) to the Pivot Arm (101) with two 5/16” x 2 1/4” Bolts (33) and two 5/16” Nylon Locknuts (3). Press two 1 1/2” Square Inner Caps (32) into the indicated end of the Military Press Arm (84). - Page 12 18. Wrap the High Cable (58) around a “V”-Pulley (50). Attach the “V”-Pulley and a Long Cable Trap (31) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place.
- Page 13 22. See the inset drawing. Attach a 3 1/2” Pulley (15) and a Cable Trap (66) to the upper hole in a Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is inside the Long “U”- Bracket.
- Page 14 25. Locate the Low Cable (23). Route the Low Cable under the 3 1/2” Low Pulley (76) attached to the lower hole in the Press Frame (17). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and the crossbar on the Press Frame.
- Page 15 29. Attach the end of the Low Cable (23) to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing.
- Page 16 32. Wrap the Military Press Cable (72) around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). See the inset drawing. Wrap the Long Cable (72) around a 3 1/2”...
- Page 17 34. See inset drawing A. Attach a 3 1/2” Pulley (15) and a Cable Trap (66) to the upper hole in the Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is inside the Long “U”-Bracket.
- Page 18 36. Attach the Press Bracket (94) to the Leg Press Arm (96) with a 5/16” x 3” Bolt (75) and a 5/16” Nylon Locknut (3). Wrap the Leg Press Cable (99) around a 3 1/2” Pulley (15). Attach the Pulley to the Press Bracket (94) with the 3/8”...
- Page 19 39. Attach the Front Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10). The Backrest must be oriented as shown. 40. Press a 1 1/2” Square Inner Cap (32) into the Front Seat Frame (36).
- Page 20 43. Press two 3/4” Round Inner Caps (34) into each Pad Tube (28). Insert a Pad Tube (28) into the Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad Tube. Insert the other Pad Tube (28) into the Leg Lever (29).
- Page 21 46. Remove the adhesive backing from the PRO 9640 decal and apply it to the Front Upright (42) under the “WEIDER” nameplate as shown. 47. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual.
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Page 22: How To Use The Home Gym System
HOW TO USE THE HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor- rect starting position for the exercise to be performed. - Page 23 ATTACHING AND REMOVING THE SEAT To attach the Seat (13), set the bracket on the Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
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Page 24: Weight Resistance Chart
WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm. -
Page 25: Trouble-Shooting And Maintenance
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. -
Page 26: Cable Diagrams
CABLE DIAGRAMS The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly. - Page 27 Military Press Cable (72) and Leg Press Cable (99) Military Press Cable (72) 6—Pivot Arm 1—Long “U”-Bracket Rear Weight Stack—1 4—Rear Seat Frame Leg Press Cable (99)
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Page 28: Ordering Replacement Parts
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY96400). 2. The NAME of the product (WEIDER ®... - Page 29 2) arm assembly, 3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assembly. The hardware for each stage is packaged separately. WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED FOR THAT ASSEMBLY STAGE. WESY96400 R1296A...
- Page 30 1/2" x 3/4" Spacer (61)–4 5/16" x 2" Eyebolt (35)—1 3/4" Round Inner Cap (34)–4 1" Round Inner Cap (49)–8 1" Round Cover Cap (70)–2 1" Square Inner Cap (6)–1 1 3/4" Square Inner Cap (44)–6 1 1/2" Square Inner Cap (32)–6 2"...
- Page 31 (59)–1 Bolt 8" 3/8" (60)–2 Bolt 6" 5/16"...
- Page 32 REMOVE THIS PART LIST/EXPLODED DRAWING FROM THE MANUAL!
- Page 33 PART LIST—Model No. WESY96400 Key No. Qty. Description 5/16” x 2 1/2” Carriage Bolt 1/4” Nylon Locknut 5/16” Nylon Locknut Base Stabilizer 1” Square Inner Cap 5/8” x 9/16” Spacer 5/16” Flat Washer 3/8” Flat Washer 1/4” Flat Washer 5/16” x 2 3/4” Bolt 3/8”...
- Page 34 EXPLODED DRAWING—Model No. WESY96400 R1296A...
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