Ecoflam TRIMAX 3SC Series Installation And Maintenance Instructions Manual
Ecoflam TRIMAX 3SC Series Installation And Maintenance Instructions Manual

Ecoflam TRIMAX 3SC Series Installation And Maintenance Instructions Manual

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TRIMAX 3SC 110-N ÷ 3000-N
www.ecoflam-burners.com
EN
INSTALLATION
AND MAINTENANCE
INSTRUCTIONS
Technical data
Operating instructions
Electric diagrams
Spare parts list
05/04/2018

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Summary of Contents for Ecoflam TRIMAX 3SC Series

  • Page 1 TRIMAX 3SC 110-N ÷ 3000-N www.ecoflam-burners.com INSTALLATION AND MAINTENANCE INSTRUCTIONS Technical data Operating instructions Electric diagrams Spare parts list 05/04/2018...
  • Page 2: Table Of Contents

    4.4 Electrical wiring diagram of an elco three phase burner to the basic control panel................... 38 4.5 Electrical wiring diagram of an ecoflam single phase burner to the basic control panel ................39 4.6 Electrical wiring diagram of an elco three phase burner to the basic control panel.................. 40 4.9 Commissioning ......................................
  • Page 3: General Information

    The appliance is intended to operate in hot air circulation heating systems. Any other use must be considered improper. Ecoflam shall not be held liable for any damage resulting from improper use; in this case the user is fully responsible for the risk.
  • Page 4: Safety Warnings

    General Information 1.5 - SAFETY WARNINGS ATTENTION! The appliance must be installed, adjusted and maintained by professionally qualified personnel, in compliance with standards and provisions in force. Incorrect installation can cause damage to persons, animals and objects for which the manufacturer cannot be held responsible. DANGER! NEVER attempt performing maintenance or repairs on the boiler on your own initiative.
  • Page 5: Technical Data Plate

    General Information 1.6 - TECHNICAL DATA PLATE The technical data plate is adhesive and is included in the document case; it must be applied by the installer on the out- side of the casing. The serial number of the boiler is on the riveted plaque on the front plate of the body (front right bottom side). CE marking The CE markings certifies that the boilers meet: The essential requirements of the gas appliance directive...
  • Page 6: General Warnings

    Any repairs must be performed solely by personnel authorised by and maintenance safety. Ecoflam using original spare parts only. Failure to comply with the above can jeopardise the safety of the appliance. Keep the booklet with care for further consultation.
  • Page 7: Technical Features And Dimensions

    Technical features and dimensions TECHNICAL FEATURES AND DIMENSIONS 2.1 - TECHNICAL FEATURES TRIMAX 3SC boilers are made up of an external shell (oval-sha- (PL) - SA (S) and ISPESL (I). ped in models from 65-N to 840-N) Up until model TRIMAX 3SC 380-N, the furnace is bonded to (cylindrical-shaped in models from 1100-N to the rear tube plate.
  • Page 8: Smoke Turbulators

    Technical features and dimensions 2.3 - SMOKE TURBULATORS TRIMAX 3SC boilers are designed to be used within an output range in order to improve seasonal efficiency and coupling with each heating system. The heat output must therefore be adjusted upon commissioning, based on the guidelines of the Thermotechnical Engineer, and always within the range provided for each boiler on pages 9 - 13,...
  • Page 9: Dimensions

    Technical features and dimensions 2.4 - DIMENSIONS - 65-N - 85-N n°4 "L" fig. 3 1 Panel board T2 Central Heating return T6 Burner connection 2 Smoke chamber cleaning door T3 Expansion vessel connection T7 Condensation drain 3 Flame sight glass T4 Boiler drain T1 Central Heating flow T5 Chimney connection...
  • Page 10 Technical features and dimensions 110-N÷380-N T2-T3-T1 n°4 "L" fig. 5 1 Panel board T2 Central Heating return T6 Burner connection 2 Smoke chamber cleaning door T3 Expansion vessel connection T7 Condensation drain 3 Flame sight glass T4 Boiler drain T1 Central Heating flow T5 Chimney connection TRIMAX 3SC CONNECTIONS...
  • Page 11 Technical features and dimensions 500-N÷730-N T2-T3-T1 fig. 9 1 Panel board T2 Central Heating return T6 Burner connection T3 Expansion vessel connection T7 Condensation drain 2 Smoke chamber cleaning door T4 Boiler drain 3 Flame sight glass T5 Chimney connection T1 Central Heating flow CONNECTIONS TRIMAX 3SC...
  • Page 12 Technical features and dimensions 840-N T2-T3-T1 fig. 11 1 Panel board T2 Central Heating return T6 Burner connection 2 Smoke chamber cleaning door T3 Expansion vessel connection T7 Condensation drain 3 Flame sight glass T4 Boiler drain T1 Central Heating flow T5 Chimney connection TRIMAX 3SC CONNECTIONS...
  • Page 13 Technical features and dimensions 1100-N÷1900-N T3-T2-T1 fig. 13 1 Panel board T2 Central Heating return T6 Burner connection 2 Smoke chamber cleaning door T3 Expansion vessel connection T7 Condensation drain 3 Flame sight glass T4 Boiler drain T1 Central Heating flow T5 Chimney connection TRIMAX 3SC CONNECTIONS...
  • Page 14: Operating Data According To Uni 10348

    Technical features and dimensions...
  • Page 15: Installation Instructions

    Installation instructions INSTALLATION INSTRUCTIONS 3.1 - GENERAL WARNINGS ATTENTION! In rooms with the presence of aggressive vapours or dust, the appliance must operate ATTENTION! independently from the air inside the instal- This boiler is intended solely for the use for lation room! which it was expressly designed.
  • Page 16: Installation Standards

    Installation instructions 3.2 - INSTALLATION STANDARDS The appliance must be installed in compliance with the instructions provided in this manual. It must be installed by a professionally qualified technician, who shall assume the responsibility of respecting all local and/or national laws published in the official journal, as well as applicable technical standards.
  • Page 17: Handling

    Installation instructions 3.3 - HANDLING The boiler can be handled easily, lifting it by means the smoke chamber can be removed to make it easier to enter of upper hook/s or shifting it on rollers underneath the boiler room. the sturdy base longerons. If necessary for clearance purposes, the door and 3.4 - POSITIONING IN BOILER ROOM...
  • Page 18: Installing The Burner

    Installation instructions especially those approved based on the standards indicated above. Further information is provided in the chapter “Commissioning”. øA BOILER TYPE 65-N - 85-N 110-N - 150-N fig. 17 185-N - 225-N DIMENSIONS OF BURNER BLAST TUBE 300-N - 380-N 500-N ÷...
  • Page 19: Furnace Door Adjustment, Opening And Closing

    Installation instructions 3.7 - FURNACE DOOR: ADJUSTMENT, OPENING AND CLOSING IMPORTANT - The door of the boiler must be opened when it is cooled two-year warranty. off to avoid damaging the fibre due to thermal shock. - The insulation fibre of the door can show cracks after a short time of operation;...
  • Page 20: 500-N÷ 730-N Boilers

    Installation instructions 3.7.3 - “500-N ÷ 730-N” BOILERS For all these models, the door is hinged and fixed according to the layout in fig. 21. In these cases, the two hinges on the left are normally used as rotation hinges (from right to left), while the two on the right side are used as closing hinges.
  • Page 21: Connecting Flue Exhaust Pipe

    Installation instructions 3.8 - CONNECTING FLUE EXHAUST PIPE To connect the flue gas exhaust pipe, local and national Use only exhaust pipes suitable for the type standards must be respected. of fuel used. The TRIMAX 3SC boiler can be attached to the chimney in The supplier will have no contractual or ex- different ways;...
  • Page 22: Connecting Boiler To System

    1÷2 m HO 3.11 - FILLING THE SYSTEM Attention! Ecoflam will not be held liable for damage to persons, animals Do not mix the heating water with incorrect or objects due to failure to comply with the instruction concentrations of antifreeze or anti-corrosion above.
  • Page 23: Connecting Gas

    Installation instructions following phases: If the boiler was without electric power, after a Open the radiator air release valves. certain idle period, the pump could be blocked. Open the filling tap gradually, making sure that the automatic Before turning on the main switch, the pump must air release valves installed on the system work properly.
  • Page 24: Packaging

    Ecoflam will not be held liable for damage to the page. persons, animals or objects due to failure to The casing of boilers from 65-N to 380-N, complete with comply with the instruction above.
  • Page 25: Assembling Casing

    Installation instructions 3.14 - ASSEMBLING CASING 65-N / 85-N fig. 24 Assembly sequence (Ref. fig. 24, 25) A) Mount the insulation (pos. 1) of the boiler body and secure Guide the burner plug through the side plate (pos. 9) on the the 2 edges with the elastic straps (pos.
  • Page 26 Installation instructions 1 Thermometer probe 2 Working thermostat probe 3 Safety thermostat probe 4 Minimum thermostat probe fig. 25 5 Safety spring Assembly sequence (Ref. fig. 26 and 27) A) Mount the insulation (pos. 1) of the boiler body and secure the 2 edges with the elastic straps (pos.
  • Page 27 Installation instructions 110-N÷380-N fig. 26 1 Safety thermostat probe 2 Thermometer probe 3 Working thermostat probe 4 Minimum thermostat probe 5 Safety spring fig. 27...
  • Page 28 Installation instructions Assembly sequence (Ref. fig. 28 and 29) A) Fasten the 4 top support brackets (pos. 1) of the side panels the two sides of the casing. the boiler body with the relative screws and nuts (pos. 2, 3, The cables of the power line, pumps and mixer valve must and 4).
  • Page 29 Installation instructions 500-N÷730-N Upper bracket (pos. 1) fig. 28 Intermediate bracket (pos. 12) Lower bracket (pos. 5) 1 Safety thermostat probe 2 Thermometer probe 3 Working thermostat probe 4 Minimum thermostat probe 5 Safety spring fig. 29...
  • Page 30 Installation instructions Assembly sequence (Ref. fig. 30 and 31) A) Mount the insulation (pos. 1) of the boiler body and secure the Close the cover of the electric control board. 2 edges with the elastic straps (pos. 2) supplied in the Guide the burner plug through the side plate (pos.
  • Page 31 Installation instructions 840-N fig. 30 1 Safety thermostat probe 2 Thermometer probe 3 Working thermostat probe 4 Minimum thermostat probe 5 Safety spring fig. 31...
  • Page 32 Installation instructions Assembly sequence (Ref. fig. 32 and 33) A) Mount the insulation (pos. 1) of the boiler body and secure Fit the panel board to the upper panel (pos. 11). Fit the upper panel (pos. 11), complete with panel board, to the 2 edges with the elastic straps (pos.
  • Page 33 Installation instructions H) Fix the boiler data plate (pos.14) to the side panel after having degreased the relevant part with the specific solvent. The plates are included in the document envelope. Probe insertion sequence Following this sequence, insert the probes of the instruments in the bulb holder/s on the top of the boiler (Ref.
  • Page 34: Electrical Connections

    Installation instructions 3.15 - ELECTRICAL CONNECTIONS 230V electric power supply connection The electrical connections are illustrated in chap. 3.16, 3.17, General warnings 3.18, 3.19, 3.21. The electrical safety of the appliance is guaranteed only when it has been properly connected to an efficient earthing system Boiler installation requires connection to a 230 V - 50 Hz electric carried out as intended by safety standards in force: pipes of mains: this connection must performed up to standard as...
  • Page 35: Standard Panel Board

    Installation instructions STANDARD PANEL BOARD 4.1 - PANEL BOARD FUNCTIONS DESCRIPTION Through the main switch 11 the panel board and all the equipments connected to it will be under power. The switches 12 & 13 switch On and OFF the power to the burner and the Heating pump (via a relay, if necessary).
  • Page 36: Electrical Wiring Diagram Of Ageneric Burner To The Basic Control Panel

    Installation instructions 4.2 ELECTRICAL WIRING DIAGRAM OF A GENERIC BURNER TO THE BASIC CONTROL PANEL thermostatic line block signal (MAX OUTPUT burner operating signal CONTACTS 1A) consensus high-low flame thermostat ~ 50Hz 230V power supply to GENERIC BURNER the burner 13 14 19 20 21 BOILER CONTROL BOX...
  • Page 37: Electrical Wiring Diagram Of An Elco Single Phase Burner To The Basic Control Panel

    Installation instructions ELECTRICAL WIRING DIAGRAM OF AN ELCO SINGLE PHASE BURNER TO THE BASIC CONTROL PANEL BURNER ELECTRICAL CONNECTION T1 N T8 T7 T6 T1 N T8 T7 T6 (MAX OUTPUT CONTACTS 1A) ~ 50Hz 230V BOILER CONTROL 13 14 19 20 21 FU FUSE STAB...
  • Page 38: Electrical Wiring Diagram Of An Elco Three Phase Burner To The Basic Control Panel

    Installation instructions ELECTRICAL WIRING DIAGRAM OF AN ELCO THREE PHASE BURNER TO THE BASIC CONTROL PANEL BURNER ELECTRICAL 297 296 178 86 85 84 73 51C L3 L2 L1 CONNECTION ~50 Hz 400V by the installer T6 B5 B4 S3 T2 T1 N ACCESSORY WIRING S3 T2 ACCESSORY...
  • Page 39: Electrical Wiring Diagram Of An Ecoflam Single Phase Burner To The Basic Control Panel

    Installation instructions ELECTRICAL WIRING DIAGRAM OF AN ECOFLAM SINGLE PHASE BURNER TO THE BASIC CONTROL PANEL ECOFLAM BURNER CONTROL BOX FOR MAX 11 12 MAX GAS 350 P / PAB / PR / MD BOILER CONTROL BOX CONNECTION CABLES FOR MAX...
  • Page 40: Electrical Wiring Diagram Of An Elco Three Phase Burner To The Basic Control Panel

    Installation instructions ELECTRICAL WIRING DIAGRAM OF AN ELCO THREE PHASE BURNER TO THE BASIC CONTROL PANEL Before connecting the wires, remove the bridges 1-3 and 2-4 BURNER BURNER 11 12 ELECTRICAL ELECTRICAL CONNECTION CONNECTION ~50 Hz 400V TRIPHASE WIRING CONNECTION (ACCESSORY) T6 B5 B4 S3 T2 T1 N...
  • Page 41: Commissioning

    C o m m i s s i o n i n g m u s t b e d o n e b y Information for system manager professionally qualified personnel. Ecoflam will not be held liable for damage to persons,...
  • Page 42: Adjusting The Burner

    Installation instructions 4.10 - ADJUSTING THE BURNER The following instructions are intended When the burner is adjusted properly, the following values should exclusively for service personnel authorised be obtained, measured at the chimney by a specific analyser. by the manufacturer of the burner. With natural gas: - CO...
  • Page 43: Inspections And Maintenance

    Ecoflam spare parts must be used. guarantee its long life. Yearly maintenance of the appliance is mandatory in compliance with Laws in force.
  • Page 44: Boiler Body Maintenance

    Inspections and maintenance Boiler body maintenance Checking status of gaskets and insulation fibres The insulation fibre of the door can show cracks Danger! after a short time of operation; this however does Before performing any maintenance, make not reduce its insulation capacity nor jeopardise its sure the boiler and its components have lifespan.
  • Page 46 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.

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