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Summary of Contents for Almatec FUTUR Series
- Page 1 Operating and Installation Instructions FUTUR Series FUTUR T FUTUR E FUTUR H FUTUR S/SH ought to be studied before installing the pump Original Instruction...
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Page 2: Table Of Contents
· Page 2 UTUR INHALTSVERZEICHNIS Seite Introduction ..................General description of the machine, appropriate use and residual dangers ………………………. Storage ..................Technical data ..................Performance charts ..................Commissioning ..................……..……………………. Operation in explosion-proof areas and for inflammable liquids Installation into the piping .................. -
Page 3: Introduction
Storage In general, the ALMATEC pump is delivered operational and packaged. If the unit is not installed right away, proper storage conditions are important for a trouble free operation later. The pump has to be protected from wetness, coldness, dirtying, UV-radiation and mechanical influences. -
Page 4: Technical Data
3 bar at max. 2 bar Performance charts The data refer to water (20°C), without using of a pulsation damper. The specified performance data are warranted by ALMATEC in accordance with DIN EN ISO 9906 (vertical lines show the air consumption). - Page 5 · Page 5 UTUR...
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Page 6: Commissioning
EU machinery directive, the harmonized standards, European standards and the respective national standards. Hence the operator has to verify whether the ALMATEC pump manufactured and delivered properly according to the customers order meets the mentioned requirements. -
Page 7: Operation In Explosion-Proof Areas And For Inflammable Liquids
· Page 7 UTUR Operation in explosion-proof areas and for inflammable liquids The FUTUR models S and SH are conformed to the ATEX regulations and therefore can be used or inflammable liquids as well as for applications in explosion-proof areas, The pumps have to grounded to the corresponding connection on the backside of the center housing. -
Page 8: Connection Of The Air Supply
· Page 8 UTUR Connection of the air supply The bore to connect the compressed air is located in the left hand side housing [16] opposite to the muffler [20]. An appropriate cross-section of the air supply line must be ensured to supply the pump with driving air sufficiently. -
Page 9: Safety Hints
· Page 9 UTUR Safety hints Installation, operation, and maintenance by qualified staff only. Before start-up respectively after the first hours of operation, the union nuts [22] must be checked for tightness; if necessary they have to be tightened. This may also be necessary after longer periods of stoppage, with large variations of temperature, transport as well as disassembly of the pump. -
Page 10: Additional Temperature Hints
Especially when deliver critical liquids, wear parts, like diaphragms, should be replaced within a preventive maintenance. The use of non-original ALMATEC spare parts and structural changes lead to the lapse of the warranty immediately. When operating such a pump, damages of properties and/or persons cannot be excluded. -
Page 11: Disassembly
· Page 11 UTUR Disassembly When dismantling a pump the mentioned procedures and safety notes on the pages 6 - 10 have to be considered generally. On both sides of the pump unscrew the head screws [29,30] with a screwdriver and remove the base frame [25]. - Page 12 · Page 12 UTUR One important aspect to be paid attention to is that all damaged sealing elements have to be replaced in any case. Piston rings [15] and gaskets diaphragm [10] must not be reused after being disassembled; new rings have to be fitted! The piston rings diaphragm bolt [15] are slashed, so it is easy to put them into the groove.
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Page 13: Troubleshooting
· Page 13 UTUR Troubleshooting Malfunction Possible Reason Solutions/Remarks pump does not operate air supply line blocked/closed open air supply muffler blocked clean/replace muffler working chambers blocked remove blockage air control system defective replace air valve system discharge line blocked/closed clean/open line pump operates unsteadily piston rings worn... - Page 14 · Page 14 UTUR Malfunction Possible Reason Solutions/Remarks pumps operates, however suction pump operates too fast start more slowly capacity insufficient operation beyond physical limits adjust installation cavitation check, cool down operation beyond pump capacity adjust installation resp. install bigger pump air cushion within bleed the line suction/discharge line...
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Page 15: Dimensions
· Page 15 UTUR Dimensions in mm... -
Page 16: Spare Parts Futur T / H / E
· Page 16 UTUR Spare part list FUTUR T / H / E FUTUR 10 FUTUR 20 FUTUR 50 FUTUR 100 Pump size T / H T / H / E T / H / E T / E Pump Part Part Part... -
Page 17: Exploded View Futur T / H / E
· Page 17 UTUR Exploded view FUTUR T / H / E... -
Page 18: Spare Parts Futur S / Sh
· Page 18 UTUR Spare part list FUTUR S / SH FUTUR 20 FUTUR 50 Pump size S / SH S / SH Pump Part Part Item Pc. Description Material code number number Center housing S, SH SS316L 6 15 110 23 6 25 110 23 Valve housing S, SH... -
Page 19: Exploded View Futur S / Sh
· Page 19 UTUR Exploded view FUTUR S / SH... -
Page 20: Special Equipment
· Page 20 UTUR Special equipment Pneumatic stroke counting (code C 9 / C 10) On the codes C 9 / C 10 the strokes of the pump are registered pneumatically. The pressure switch registers the changes in pressure within the air chamber behind one of the diaphragms. The pneumatic stroke counting system is available in two types: * C 9 pressure switch 1 - 10 bar, cpl. -
Page 21: Spare Part List Special Equipment
Due to their design, oscillating displacement pumps deliver a pulsating flow. This pulsation is considerably reduced by the appropriately designed air distribution channels and air chambers of the FUTUR series, as well as by the cascade seal, also on the suction side. Pulsation dampers of the same design (type D) without tie rods are available for all pump sizes, if the remaining pulsation on the discharge side is unacceptable for a specific application. -
Page 22: Disassembly And Assembly
· Page 22 UTUR damper needs its own and separate air connection, starting at the air connection of the pump. Do not place any kind of stop or regulation valves between the pump and damper air supply. Pump and damper should receive the same air pressure at any time. -
Page 23: Spare Part List
· Page 23 UTUR Max. permitted operating in °C FUTUR FUTUR FUTUR FUTUR FUTUR Pump model at max. 6 bar at max. 5 bar at max. 4 bar at max. 3 bar at max. 2 bar FUTUR E pumps will be equipped with T damper. Spare part list damper Damper size D10 T/H... -
Page 24: Exploded View
Subject to chance without notice, 11/2018 (replaces 02/2018) ALMATEC Maschinenbau GmbH Hochstraße 150-152 · 47228 Duisburg · Germany Telephone +49 (0) 20 65 / 89 2 05 - 0 · Telefax +49 (0) 20 65 / 89 2 05 - 40 http://www.almatec.de · e-mail: info@almatec.de...
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