Almatec E 08 Operating And Installation Instructions
  1. Manuals
  2. Brands
  3. Almatec Manuals
  4. Water Pump
  5. E 08
  6. Operating and installation instructions

Almatec E 08 Operating And Installation Instructions

Hide thumbs Also See for E 08:
Table of Contents

Advertisement

Quick Links

Operating and Installation Instructions
E-Series
E 08 - E 50
Air-Operated Diaphragm Pumps
made of Plastic
ought to be studied before installing the pump
Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the E 08 and is the answer not in the manual?

Questions and answers

Related Manuals for Almatec E 08

Summary of Contents for Almatec E 08

  • Page 1 Operating and Installation Instructions E-Series E 08 - E 50 Air-Operated Diaphragm Pumps made of Plastic ought to be studied before installing the pump Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...

  • Page 2: Table Of Contents

    Code TEE – TTZ ..................Code FEE – FTZ ..................Code UEE – UTZ ..................Exploded views E 08 / E 10 ..................E 15 / E 25 / E 40 / E 50 ..................Optional equipment Stroke counting ..................

  • Page 3: Introduction And Appropriate Use

    The appropriate use of an Almatec air-operated diaphragm pump of the E-Series refers to the liquid transport taking account of the operation parameter mentioned in this manual and in compliance of the given terms for commissioning, operation, assembly, disassembly and maintenance.

  • Page 4: Technical Data

    These technical data refer to ALMATEC E-Series pumps without optional equipment. Performance charts The data refer to water (20°C), under using of different variations (e.g. ball valve model, damper preparation etc.), a compressor Atlas Copco VSG30 and calibrated measuring equipment.
  • Page 5 Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...
  • Page 6 Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...

  • Page 7: Recommended Installation

    [23] in the center housing [4]. The connections of ALMATEC air-operated diaphragm pumps made of plastic have slightly tapered threads. Use threadseal only sparingly, otherwise the connections could be damaged.
  • Page 8 Take care that no dirt or particles can intrude into the pump during the connection, as these can accumulate inside the pump and can cause malfunctions. An air filter [24] directly behind the air inlet [23] (not included in E 08 and E 10) prevents the entry of bulk particles. ®...

  • Page 9: Using As Submersible Pump

    • Especially when deliver critical liquids, wear parts, like diaphragms, should be replaced within a preventive maintenance. • The use of non-original ALMATEC spare parts and structural changes lead to the lapse of the warranty immediately. When operating such a pump, damages of properties and/or persons cannot be excluded.

  • Page 10: Disassembly

    Besides, for the sizes E 08 and E 10 the shaft [20] additionally functions as the pilot piston for the air-valve. In these pumps E 08 and E 10, there are no shaft piston rings [22] and no set screws [21] nor an air filter [24].

  • Page 11: Assembly

    ® center housing [4]. To remove the PERSWING P air control system [26], screw off both end caps using the plastic mounting tool delivered with the pump (figure 11.2). Take out main and pilot piston. Push out the air valve housing with the mounting tool turned around (figure 11.3). fig.

  • Page 12: Troubleshooting

    Troubleshooting Malfunction Possible Reason Solutions/Remarks pump does not operate air supply line blocked/closed open air supply muffler blocked clean/replace muffler working chambers blocked remove blockage air control system defective replace air valve system discharge line blocked/closed clean/open line pump operates unsteadily piston rings worn replace piston rings air control system worn...
  • Page 13 Malfunction Possible Reason Solutions/Remarks pumps operates, however suction pump operates too fast start more slowly capacity insufficient operation beyond physical limits adjust installation cavitation check, cool down operation beyond pump capacity adjust installation resp. install bigger pump air cushion within suction/discharge bleed the line line dry suction against discharge...

  • Page 14: Spare Part Lists Code Eee - Etz

    Spare part list ALMATEC E-Series, EEE – ETZ Material housing parts: Polyethylene (PE) Size E 15 E.. E 25 E.. E 40 E.. E 50 E.. Item Description Material Part-No. Part-No. Part-No. Part-No. Side housing 7 15 010 51 7 25 010 51...

  • Page 15: Code Tee - Ttz

    9 26 519 71 9 26 519 71 9 35 504 71 9 35 504 71 9 46 515 71 9 66 533 71 * E 08 and E 10: 4 pieces; E 15 and E 25: 6 pieces; E 40 and E 50: 8 pieces ** included in item 26 Please see page 3 for explanation of the pump code.

  • Page 16: Code Fee - Ftz

    Spare part list ALMATEC E-Series, FEE – FTZ Material housing parts: PE conductive Size E 15 F.. E 25 F.. E 40 F.. E 50 F.. Item Description Material Part-No. Part-No. Part-No. Part-No. Side housing PE conductive 7 15 010 55...

  • Page 17: Code Uee - Utz

    9 26 519 71 9 26 519 71 9 35 504 71 9 35 504 71 9 46 515 71 9 66 533 71 * E 08 and E 10: 4 pieces; E 15 and E 25: 6 pieces; E 40 and E 50: 8 pieces ** included in item 26 Please see page 3 for explanation of the pump code.

  • Page 18: Exploded Views E 08 / E 10

    Exploded view pump sizes E 08 / E 10 Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...
  • Page 19 Exploded view pump sizes E 15 / E 25 / E 40 / E 50 Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...

  • Page 20: Optional Equipment

    C 9 and a stroke counter For assembly screw the adaptor elbow (or adaptor straight for pump sizes E 08 / E 10) into the additional air connection of the pump (it is possible that the adaptor is already installed). The position of the air inlet varies depending on the pump type and the pump size (see comments below).
  • Page 21 1 00 071 99 1 00 071 99 * Part-No. for center housings with ANSI connections on request ** Pump size E 08: 7 08 311 60 *** Pump size E 08: 7 08 311 65 Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...

  • Page 22: Diaphragm Monitoring

    Diaphragm monitoring (option code D 1, D 3) Although ALMATEC diaphragms with integrated metal core are designed for an optimum service life, the diaphragm remains a wear part. If it breaks, liquid can leak into the center housing and possibly emerge through the muffler. This can be prevented simply and effectively with the ALMATEC diaphragm monitoring.

  • Page 23: Draining System

    Draining system (option code R 1, R 2, R 3, R 4, R 5, R 6) A pump equipped with the unique ALMATEC draining system can be emptied along with an inclining discharge line while being installed within the plant. The system is not appropriate to flush the pump with another liquid, nor from suction nozzle nor from discharge connection.

  • Page 24: More Optional Equipment

    Diaphragm made of modified PTFE (option code P) For media with increased diffusion tendency (e.g. benzene, solvents) as well as for application with priming out of a vacuum PTFE/EPDM compound diaphragms made of modified PTFE are available. Spare part list Code P E 15 E 25 E 40...

  • Page 25: Dimensions Drawing

    Dimensions Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...

  • Page 26: Pulsation Damper Et/Et-F

    Besides, a correct positioning of the O-ring [10] within the groove has to be ensured. An ALMATEC ET-damper can easily be attached to an E-Series pump at any time without changes of the piping, provided that the pump is configurated with product ports both horizontally. Make sure that the plug, center housing (Pos.
  • Page 27 changing operating conditions. • Do not use any threadseal for the connection of pump and damper, otherwise the threads could be damaged. • Before putting the pulsation damper into operation as well as after some hours of operating, the housing bolts [6] have to be tightened according to the torque data of the following schedule, as the elements of construction tend to "settle".
  • Page 28 Spare part list Damper ET ET 10 ET 15 ET 25 ET 40 ET 50 Item Description Material Part-No. Part-No. Part-No. Part-No. Part-No. Damper housing, code E.. 7 15 080 52 7 25 080 52 7 40 080 52 7 50 080 52 Damper housing, code F..
  • Page 29 Exploded view pulsation damper ET Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...
  • Page 30 Additional hints for pulsation damper series ET-F (flange version) Beside the screwed pulsation damper as standard flange versions (series ET-F) are available also. In general, pump and damper are dispatched completely mounted. Still, they can be packed in separate boxes, especially for the bigger sizes.
  • Page 31 Exploded view pulsation damper ET-F (flange version) Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...
  • Page 32 Dimensions pulsation damper ET-F (flange version) in mm Jansen Pompentechniek T: +31(0)485-371318 E: info@pompentechniek.nl...

This manual is also suitable for:

E 10E 25E 15E 40E 50

Table of Contents