Almatec A Series Operating And Installation Instructions
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Almatec A Series Operating And Installation Instructions

Pneumatic diaphragm pumps made of plastic
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Operating and Installation Instructions
ought to be studied before installing the pump
CONTENTS
A 15 / A 25 / A 40 / A 50
A 08 - A 50
Diaphragm Pumps
made of Plastic
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A-Series
Pneumatic
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2
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Summary of Contents for Almatec A Series

  • Page 1: Table Of Contents

    Exploded views A 08 / A 10 ..................A 15 / A 25 / A 40 / A 50 ..................Pulsation damper T ..................Spare part list ..................Exploded view ..................Dimensions drawing ..................ALMATEC pump range at a glance ..................

  • Page 2: Introduction

    Introduction The ALMATEC Maschinenbau GmbH is certified as a modern, quality-orientated enterprise according to DIN EN ISO 9001:2000. Before release for dispatch, any pump of the A-Series has to undergo an extended final control. The performance data registered during this are archived in our records and can be read back at any time.

  • Page 3: Technical Data

    3 bar 68-70 68-70 68-71 69-71 63-65 65-70 driving pressure 5 bar 71-74 71-73 73-75 71-75 64-68 69-74 driving pressure 7 bar 71-76 72-75 74-78 73-76 69-74 73-78 These technical data are for ALMATEC A-Series pumps without optional equipment. Recommended installation...

  • Page 4: Product Ports

    [19] in the center housing [2]. The connections of ALMATEC pneumatic diaphragm pumps in polymer materials have slightly tapered threads. Use threadseal only sparingly, otherwise the connections could be damaged.

  • Page 5: Providing Spare Parts

    • Especially when deliver critical liquids, wear parts, like diaphragms, should be replaced within a preventive maintenance. • The use of non-original ALMATEC spare parts and structural changes lead to the lapse of the warranty immediately. When operating such a pump, damages of properties and/or persons cannot be excluded.

  • Page 6: Disassembly

    Please keep these differences in construction in mind when reading the following dismantling instructions. The general design of the ALMATEC A-Series is simple. Two tools are delivered along with every pump. The plastic one of these is designed for the mounting of the air-valve [22], the other one for the mounting of valve seat [10].

  • Page 7: Assembly

    ® muffler [21], the air inlet [19] and the air filter [20] out of the center housing [2]. To remove the PERSWING P air control system, screw off both end caps using the plastic mounting tool delivered with the pump (figure 7.2). Take out main and pilot piston.

  • Page 8: Troubleshooting

    Troubleshooting Malfunction Possible Reason Solutions/Remarks pump does not operate air supply line blocked/closed open air supply muffler blocked clean/replace muffler working chambers blocked remove blockage air control system defective replace air valve system discharge line blocked/closed clean/open line pumps operates unsteadily piston rings worn replace piston rings air control system worn...
  • Page 9 Malfunction Possible Reason Solutions/Remarks pumps operates, however suction pump operates too fast start more slowly capacity insufficient operation beyond physical limits adjust installation cavitation check, cool down operation beyond pump capacity adjust installation resp. install bigger pump air cushion within suction/discharge bleed the line line dry suction against discharge...

  • Page 10: Spare Part Lists Code Eee - Etz

    Spare part list ALMATEC A-Series, EEE – ETZ Material housing parts: Polyethylene (PE) Pump size A 15 E… A 25 E.. A 40 E.. A 50 E.. Item Pc. Description Material Part-No. Part-No. Part-No. Part-No. Side housing 2 15 010 51...

  • Page 11: Code Tee - Ttz

    Spare part list ALMATEC A-Series, TEE – TTZ Material housing parts: PTFE Pump size A 08 T.. A 10 T.. A 15 T.. A 25 T.. A 40 T.. A 50 T.. Item Pc. Description Material Part-No. Part-No. Part-No. Part-No.

  • Page 12: Code Fee - Ftz

    Spare part list ALMATEC A-Series, FEE – FTZ Material housing parts: PE conductive Pump size A 15 F.. A 25 F.. A 40 F.. A 50 F.. Item Pc. Description Material Part-No. Part-No. Part-No. Part-No. Side housing 2 15 010 55...

  • Page 13: Code Uee - Utz

    Spare part list ALMATEC A-Series, UEE – UTZ Material housing parts: PTFE conductive Pump size A 08 U.. A 10 U.. A 15 U.. A 25 U.. A 40 U.. A 50 U.. Item Pc. Description Material Part-No. Part-No. Part-No.

  • Page 14: Exploded Views A 08 / A 10

    Exploded view pump sizes A 08 / A 10...
  • Page 15 Exploded view pump sizes A 15 / A 25 / A 40 / A 50...

  • Page 16: Pulsation Damper T

    Besides, a correct positioning of the O-ring [30] within the groove has to be ensured. An ALMATEC T-damper can easily be attached to an A-Series pump at any time without changes of the piping, provided that the pump is configurated with product ports both horizontally. Make sure that the plug, center housing (Pos.

  • Page 17: Spare Part List

    Before connecting the pump, take the yellow blind plugs out of air inlet which is located on the top of the damper head [16]. For correct operation, the damper absolutely needs an air-supply of its own, which has to be taken air connection from the air-supply of the pump.

  • Page 18: Exploded View

    Exploded view, pulsation damper T series...

  • Page 19: Dimensions Drawing

    Dimensions...

  • Page 20: Almatec Pump Range At A Glance

    The ALMATEC pump range at a glance A-Series standard range, plastic AD Chemicor standard range, metals Futur special pumps for the semiconductor industry AH series special pumps for filter press feeding CX series pumps for low and mid range duties...

This manual is also suitable for:

A 10A 15A 08A 40A 25A 50

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