Table of Contents
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O
perat
ting a
CXM
C
Pum
p sizes 10 /
/ 20 / 50 / 1
Air
r‐Ope
ma
ough
ht to be s
nd In
nstalla
CXM
M Se
M 10
0 – C
130
rated
de of
Cond
studied
d before
Or
riginal
ation
eries
s
CXM
P
Pump sizes
Diaph
hragm
m Pum
uctive
e Poly
yethyle
installi
ing the p
Instruc
ction
Instru
uction
ns
135
5
25 / 55 / 13
35
mps
ene
pump
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Table of Contents
Related Manuals for Almatec CXM 10
Summary of Contents for Almatec CXM 10
- Page 1 perat ting a nd In nstalla ation Instru uction ns M Se eries s M 10 0 – C 5 Pum p sizes 10 / / 20 / 50 / 1 130 P Pump sizes ...
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Page 2: Table Of Contents
Contents Page ... -
Page 3: Introduction
Introduction n ALMATEC ai ir‐operated d iaphragm pum mps are cons structed acco ording to the state of the art and they are reliable. Imminent da anger by oper rating error o r misuse can lead to dama ages of prope rties and/or p persons. The p pumps are to be applied fo or the intende ed use and in a safety‐relat ted proper con ndition only. -
Page 4: Code System
Code system The ALMATEC Maschinenbau GmbH is certified as a modern, quality‐orientated enterprise according to DIN EN ISO 9001:2008 and 14001:2009. Before release for dispatch, any pump has to undergo an extended final control. As a general rule in the countries of the EU only such machines are allowed to take into operation, which are ... -
Page 5: Technical Data
Piping systems and product connections have to be grounded separately. To avoid ignition hazards the formation of dust deposits on the pumps must be prevented. In explosion proof areas repair working only after careful inspection of the practicability and only with appropriate tools. For the ATEX marking according to 94/9/EG please see the attached conformity declaration and the according pump label. Technical Data CXM 10 CXM 20 CXM 50 CXM 130 Dimensions, mm (in.): length 86 (3.4) 124 (4.9) 175 (6.9) 240 (9.4) ... -
Page 6: Dimensions
Dimensions ... -
Page 7: Performance Charts
Performance charts The data refer to water (20°C/68°F), under using of a compressor Atlas Copco VSG30 and calibrated measuring equipment. The specified performance data are warranted by ALMATEC in accordance with DIN EN ISO 9906. ... - Page 8 ...
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Page 10: Recommended Installation
In general, the pump has to be connected load free. Neglecting this causes leakage and maybe even damages. To avoid vibrations, pulsation dampers and compensators are recommended. Before connecting the pump, take the blind plugs out of all connections. The connections of ALMATEC CXM pumps have slightly tapered threads. Use threadseal only sparingly, otherwise the connections could be damaged. ... -
Page 11: Torque Values
Torque values Size CXM 10 CXM 20/25 CXM 50/55 CXM 130/135 Torque values for housing bolts (Nm) 8,5 Safety hints Installation, operation, and maintenance by qualified staff only. Before putting the pump into operation as well as after some hours of pumping, the housing bolts ... -
Page 12: Using As Submersible Pump
Both ports piping are to be closed and drained if applicable. Further the pump has to be cut off from any energy on the air and product side. If the pump is being deported from the plant, a reference about the delivered liquid has to be attached. Please respect the relevant additional security advices, if the pump has been used for aggressive, dangerous or toxic liquids (e.g. suitable protective equipment according to the safety data sheet of the liquid). In case of a diaphragm rupture, it is possible that residues of the liquid remain behind the diaphragms, in the area of the air control system and at the muffler, despite of several flushing processes. Hence, appropriate safety equipment according to the safety data sheet of the liquid is indispensable. Before putting the pump back into operation, the tightness of the pump has to be checked. Air‐operated diaphragm pumps can lead to bruises when lifting, sinking or assembling them. Appropriate accessories and safety equipment are to be used. Big and heavy modules have to fixed and secured to lifting gears when transporting/replacing them. Especially when deliver critical liquids, wear parts, like diaphragms, should be replaced within a preventive maintenance. The use of non‐original ALMATEC spare parts and structural changes lead to the lapse of the warranty immediately. When operating such a pump, damages of properties and/or persons cannot be excluded. The operation of the pump with nitrogen as driving gas is possible. In closed rooms sufficient ventilation must be provided. Possible electrical connections (e.g. when using optional equipment with controllers) may be executed by a qualified person only. The regulations of the respective manufacturers are to be followed. At any work arising it has to be made sure that no explosive atmosphere can appear. Appropriate safety equipment is recommended. Procedure for pump return: According to the requirements of our 14001‐certification, every unit which is send to ALMATEC for diagnosis or maintenance reasons has to be accompanied by a filled out decontamination‐sheet. Otherwise a processing is not possible. The decontamination‐sheet is enclosed to this manual. Please pay attention to the further safety regulations. ... -
Page 13: Disassembly And Assembly Advises
PTFE keeps mechanically stable as well for an extended temperature range. ALMATEC pumps of the CXM series can therefore be operated safely as well within low‐ temperature installations: However, with liquids below 0°C (32°F) accelerated wear of internal parts has to be ... -
Page 14: Trouble Shooting
Trouble shooting Malfunction Possible Reason Solutions/Remarks pump does not operate air supply line blocked/closed open air supply muffler blocked clean/replace muffler working chambers blocked remove blockage air control system defective replace air valve system discharge line blocked/closed clean/open line pump operates unsteadily piston rings worn replace piston rings air control system worn replace air control system diaphragm rupture replace diaphragm, clean pump air control system soiled clean/replace air control system check valve blocked cleaning, removal of bulk particles icing improve air processing air within liquid suction line leaky seal suction line container with liquid empty fill/new container diaphragm rupture replace diaphragm cavitation adapt suction lift, possibly install suction pressurised air chamber insufficient discharge pressure insufficient pressure/amount of ... - Page 15 Malfunction Possible Reason Solutions/Remarks pumps operates, however suction pump operates too fast start more slowly capacity insufficient operation beyond physical limits adjust installation cavitation check, cool down operation beyond pump capacity adjust installation resp. install bigger pump air cushion within suction/discharge bleed the line line dry suction against discharge pressure wet pump, start without pressure valve filter within suction line closed open valve/clean filter valve filter within discharge line closed open valve/clean filter container with liquid empty fill/new container vacuum inside the container bleed container wear of the check valves replace valves suction line leaky seal suction line suction line blocked clean suction line air pressure cushion at discharge bleed discharge line check valve blocked ...
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Page 16: Spare Part List
Spare part list Pump size CXM 10 CXM 20/25 CXM 50/55 CXM 130/135 Item Qty. Description Material Part number Part number Part number Part number 1 Pump housing, right hand PE conductive 11 10 010 55 11 15 010 55 11 20 010 55 11 32 010 55 1 Center housing, pump sizes 10/20/50/130 PE conductive 11 10 040 55 11 15 040 55 11 20 040 55 11 32 040 55 Center housing, pump sizes 25/55/135 PE conductive ‐ 11 15 140 55 11 20 140 55 11 32 140 55 1 Pump housing left hand PE conductive 11 10 011 55 ... -
Page 17: Special Equipment
Special equipment for CXM pumps with PTFE diaphragms Code E: Pump equipped with PTFE diaphragms and EPDM gaskets Pump size CXM 10 CXM 20/25 CXM 50/55 CXM 130/135 Item Qty. Description Material Part number Part number Part number Part number 7 4 O‐ring sleeve EPDM 9 12 619 72 9 14 617 72 9 20 502 72 9 33 526 72 11 2 O‐ring, valve stop EPDM 9 16 623 72 9 20 602 72 9 25 610 72 9 40 613 72 Code V: Pump equipped with PTFE diaphragms and FKM gaskets Pump size ... -
Page 18: Exploded View 10/20/50/130
Exploded view CXM 10 / CXM 20 / CXM 25 ... -
Page 19: Exploded View 25/55/135
Exploded view CXM 50 / CXM 55 / CXM 130 / CXM 135 ... - Page 20 Subject to change without notice, 2015/07 ALMATEC Maschinenbau GmbH Carl‐Friedrich‐Gauss‐Str. 5 ∙ 47475 Kamp‐Lintfort ∙ Germany Telephone ++49.2842.9610 ∙ Telefax ++49.2842.96140 http://www.almatec.de ∙ e‐mail: info@almatec.de ...
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