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Eaton CROUSE-HINDS Series Instruction Manual

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DOCUMENT
REVISION
July 10, 2019
Eaton
Crouse-Hinds Series
1200 Kennedy Road
Windsor, CT 06095
1143
D
Instruction Manual
ICAO Runway Centerline Light (RCL)
ICAO Touchdown Zone Light (TDZ)
ICAO Rapid Exit Taxiway Light (REX)
ICAO ANNEX 14, Third Edition, Figure A2-5 Through A2-7
Copyright © 2019 Eaton's Crouse-Hinds Business
For Parts or Technical Service Call (860) 683-4300
PRO APF Series LED
IEC/TS 61827: 2004

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Summary of Contents for Eaton CROUSE-HINDS Series

  • Page 1 ICAO Rapid Exit Taxiway Light (REX) ICAO ANNEX 14, Third Edition, Figure A2-5 Through A2-7 IEC/TS 61827: 2004 Eaton Crouse-Hinds Series Copyright © 2019 Eaton’s Crouse-Hinds Business 1200 Kennedy Road Windsor, CT 06095 For Parts or Technical Service Call (860) 683-4300...

  • Page 2: Revisions

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Revisions Issue/Reissue Revision Description Checked Approved Letter Number A214-051 Initial Issue SB, VH, TR Revised torque ranges extensively. Added sections 8.3, and 8.4. In section 10, item 8 was 21122, item 13 was 21647-2, item 14 was A215-157 21647-XXXX, Added item 15.

  • Page 3: Product Warranty

    Pro APF Series LED ICAO RCL, TDZ, REX Product Warranty Warranty Refer to Eaton’s Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information. Refer to Cooper Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information.

  • Page 4: Warning Labels

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Warning Labels DANGER: DANGER The hazard or unsafe practice will result in severe injury or death. WARNING: WARNING The hazard or unsafe practice could result in severe injury or death. CAUTION: CAUTION The hazard or unsafe practice could result in minor injury.

  • Page 5: Safety Notices

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Safety Notices This equipment is normally used or connected to circuits that may employ voltages that are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel. Extreme caution should be exercised when working with this equipment.

  • Page 6: Table Of Contents

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Table of Contents Table of Contents Revisions ..........................ii Product Warranty ........................iii Warning Labels ........................iv Safety Notices ......................... v 4.1 Keep Away from Live Circuits ....................v Resuscitation ........................
  • Page 7 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX 11.1 Visual Inspection ........................12 11.2 Electrical Inspection ......................13 12 Tables & Figures ........................15...

  • Page 8: Part Number Explanation - Rcl & Tdz L-850A&B

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Part Number Explanation – RCL & TDZ L-850A&B General Description...

  • Page 9: Installation

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX The Crouse-Hinds ICAO Runway Centerline Light (RCL), Touchdown Zone Light (TDZ), and Rapid Exit Taxiway Light (REX) are Style 3 lighting systems designed to facilitate landings, rapid exits, rollouts, and takeoffs.

  • Page 10: Specifying The Location

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX IMPORTANT: IMPORTANT Proper transformer wattage is dependent on the configuration options of your light unit(s) and is necessary for meeting ICAO performance specifications. See section 12, tables 2 and 3 for minimum transformer requirements.

  • Page 11: Metric Installation Bolt Torque And Installation Method

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX CAUTION: Use Loctite on mounting bolts to prevent the screws from coming loose and CAUTION becoming a hazard in the airfield. Metric Installation Bolt Torque and Installation Method •...

  • Page 12: Maintenance

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Step 1: Hand tighten to ensure that 2-3 threads extend beyond the nut on through –bolt applications. Step 2: Tighten each bolt to one-third of the final required torque following the pattern as shown below. Step 3: Increase the torque to two-thirds following the pattern shown below.

  • Page 13: O-Ring Replacement

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX CAUTION: Power supply is hot when light unit is energized and remains hot for a short CAUTION time after the light unit is turned off Remove and secure Refer to section 10 to determine the appropriate replacement kit for your light unit.

  • Page 14: Lens Replacement

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX NOTICE: The groove was designed to be wider than the O-ring. This provides room for NOTICE the displacement of the O-ring when compressed between the groove on the optical housing and mating surface on the inner cover.

  • Page 15: Pressure Test

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX bolts. There are two pry slots in the optical housing to help separate the optical assembly from the light base. Disconnect the light unit lead(s) from the isolation transformer(s). Disconnect the power supply leads from the feed-through terminals.

  • Page 16: Optional External Gasket Replacement

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX 9.7.2 For P1 light units, remove the three power supply bracket screws. Remove the power supply bracket with attached power supply. Remove the three power supply screws and discard the old power supply as an electronics assembly.

  • Page 17: Cleanliness And Workmanship

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX to determine the appropriate replacement kit for your light unit. Any gasket that is stretched, torn, has a permanent set or some other defect, will allow water to enter the light base. Remove the old gasket from the inner cover by carefully scraping with a plastic, or comparably soft, tool.

  • Page 18: 10 Spare/Replacement Parts List

    (For mounting 8” optical housing to light base. Included with LED module and power supply replacement kits.) 21740-XXXX 2-Piece Washer Replacement Kit, Customer Specified QTY Installation Bolts 21738-025* Screw, Hex Head M10x1.5x25mm length, A4-70P *Consult with Eaton Airport Lighting Products for other installation bolt lengths.

  • Page 19: 11 Troubleshooting

    DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX 11 Troubleshooting If a light unit is under warranty, please contact Crouse-Hinds Airport Lighting for assistance. DO NOT open a unit. If the unit is opened, the warranty is VOID. If the warranty period has expired and troubleshooting is required, follow the steps below to find the root cause.
  • Page 20 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX IMPORTANT: The jumpers must be placed in the correct position(s) for proper operation of IMPORTANT the appropriate fixture. The heater will remain on indefinitely with the temperature sensor disconnected.
  • Page 21 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Fault conditions include: • Disconnected or ‘Open’ LED module Replace cable if damaged or ‘open’. • Incorrect jumper setting or missing jumpers See Table 1 for proper jumper setting. •...
  • Page 22 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX 12 Tables & Figures SIDE & LAMP COLOR MARK LENS OPTICAL HOUSING Figure 4: Top View of Bidirectional Light Unit...
  • Page 23 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX SPACER RING P1 FEED-THROUGH ADAPTER (POWER LEAD NOT SHOWN) INNER COVER OPTICAL HOUSING LED MODULE LENS POWER SUPPLIES P2 FEED-THROUGH ADAPTER (POWER LEAD NOT SHOWN) OPTIONAL EXTERNAL GASKET Figure 5: P2 Light Unit Section View A-A...
  • Page 24 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX POWER LEAD FEED-THROUGH FITTING END OF POWER PRESSURE PORT INNER COVER LEAD Figure 6: Side View of Light Unit...
  • Page 25 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX LED MODULE SIDE A J201 FEED THRU P100 ASSEMBLY P101 J301 P103 P102 J203 Figure 7: Unidirectional P1 Configuration, Without Heater LED MODULE SIDE A J201 LED MODULE FEED THRU P100...
  • Page 26 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX LED MODULE SIDE A J201 LED MODULE FEED THRU P100 SIDE B ASSEMBLY P101 P103 J301 P102 J203 HEATER HEATER SIDE A SIDE B Figure 10: Bidirectional P1 Configuration, With Heater LED MODULE SIDE A J201...
  • Page 27 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX LED MODULE SIDE A J201 FEED THRU P100 ASSEMBLY P101 P103 J301 P102 J203 HEATER SIDE A LED MODULE SIDE B J201 FEED THRU P100 ASSEMBLY P101 P103 J301...
  • Page 28 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX LED MODULE SIDE A J201 FEED THRU P100 ASSEMBLY P101 P103 J301 P102 J203 LED MODULE SIDE B J201 P100 P101 P103 J301 P102 J203 Figure 13: Bidirectional Unit, B1 Configuration, Without Heaters...
  • Page 29 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX LED MODULE SIDE A J201 FEED THRU P100 ASSEMBLY P101 P103 J301 P102 J203 HEATER SIDE A LED MODULE SIDE B J201 P100 P101 P103 J301 P102 J203 HEATER...
  • Page 30 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX Light unit Part Number J203 Jumper Setting FIG 2.5 TDZI-AP1-WN-05-XXX-P1-X-X FIG 2.6 RCLI-AP1-WW-06-XXX-P1-X-X RCLI-AP1-WW-06-XXX-P2-X-X RCLI-AP1-WN-06-XXX-P1-X-X RCLI-AP1-WR-06-XXX-PX-X-X RCLI-AP1-RN-06-XXX-P1-X-X REXI-AP1-YN-06-XXX-P1-X-X FIG 2.7 RCLI-AP1-WW-07-XXX-P1-X-X CAT iii RCLI-AP1-WW-07-XXX-P2-X-X RCLI-AP1-WN-07-XXX-P1-X-X RCLI-AP1-WR-07-XXX-PX-X-X RCLI-AP1-RN-07-XXX-P1-X-X REXI-AP1-YN-07-XXX-P1-X-X FIG 2.7...
  • Page 31 DOCUMENT 1143 REV. D Instruction Manual Pro APF Series LED ICAO RCL, TDZ, REX P1-Uni P1-Bi P2/B1 Figure Fixture Diameter XFMR XFMR XFMRS XFMR FIG-2.5 TDZI 8"/12" 12.4 10/15 FIG-2.6 RCLI 8"/12" 12.4 10/15 18.8 20/25 24.8 10/15 RCLI 8"/12" 22.2 20/25 22.2...

This manual is also suitable for:

Pro apf led seriesIcao runway centerline lightIcao touchdown zonelightIcao rapid exit taxiway light

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