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SAMON
ONION LOADER
Manual and Parts list
SU2LS
Type:
Dealer:
Ploegstraat 4
8308 AA Nagele
Fax +31 (0)527 – 652 916
The Netherlands
Tel. +31 (0)527 – 652 500
www.samon.nl
info@samon.nl
V1-2018-ENG

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  • Page 1 SAMON ONION LOADER Manual and Parts list SU2LS Type: V1-2018-ENG Dealer: ◼ ◼ ◼ Ploegstraat 4 8308 AA Nagele The Netherlands Tel. +31 (0)527 – 652 500 ◼ ◼ Fax +31 (0)527 – 652 916 www.samon.nl info@samon.nl...
  • Page 2: Table Of Contents

    Shortening the PTO shaft........................5 Necessary inspections before each use....................6 Inspections during use........................... 6 Operation..............................7 Connecting and disconnecting the SAMON onion loader..............7 Adjusting the drawbar........................... 8 Adjusting the wheel track........................8 Remote control............................9 Operating the discharge conveyor.
  • Page 3: Introduction

    Introduction. This user’s manual and part list is intended for buyers of a SAMON SU2LS onion loader. It contains information about the use and maintenance of this machine. When this guide was compiled the utmost care was taken to ensure that the illustrations and technical data re correct and up to date.
  • Page 4: Warranty An Liability

    SAMON agricultural machinery is covered by a 1-season warranty. The SAMON Onion Loader is designed and intended for use to load onions. * Use of the SAMON Onion Loader for purposes other than for which it is intended is regarded as improper use.
  • Page 5: Safety And Environment

    General safety. NOTE!!! Make sure that all persons who work with and/or service the SAMON onion Loader have read this manual and take the necessary precautions to protect their safety and the safety of others when they work with the SAMON onion Loader.
  • Page 6: Warning Labels And Pictograms

    “Watch out for your hand/foot” sticker 19,3 x 6,4 TL6309 “Check the manual” sticker 13,3 x 6,4 TL6310 If any of these stickers is missing or illegible then you can order a replacement from your SAMON dealer. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 7: Inspections Before And During Use

    Make sure that the tractor's engine has been switched off and the key has been removed from the ignition before you carry out inspections of or maintenance on the SAMON Onion Loader. Necessary inspections before using the SU2LS for the first time •...
  • Page 8: Necessary Inspections Before Each Use

    Check that the intake plates are adjusted correctly. WARNING!!! The speed at which wearing parts wear depends on the type of soil. For this reason, the wearing parts need to be inspected regularly to avoid damage to the SAMON Onion Loader. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 9: Operation

    WARNING!!! Always use a pressure-free return. The male quick-fit coupling on the machine is the pressure side and the female quick-fit coupling on the machine is the return side Connecting and disconnecting the SAMON onion loader. Connecting • Open valve (C) (lever in the same direction as the tube).
  • Page 10: Adjusting The Drawbar

    Always use all the locking bolts. Check that the wheel is not to pulled out to far! Always observe the prevailing traffic regulations with regard to the maximum width when the machine is being transported on public roads. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 11: Remote Control

    Push button Putting the wheels straight. Joystick Operating intake. Switch Selecting which part of the discharge conveyor should fold or unfold. Joystick Folding and unfolding conveyor belt. Joystick Adjust angle of drawbar / steering the wheels. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 12: Operating The Discharge Conveyor

    Operating the discharge conveyor. The SAMON onion loader is equipped with a discharge conveyor belt to load the onions into a tipper. The electronic remote control is used to operate the conveyor belt. The drive has an infinitely-variable speed controller and the conveyor can be folded in for transport.
  • Page 13 10 to the Step 2. left. When finished move Maximally extend the middle switch 9 back in bottom part cylinder. position (this is the working position). Step 3. Move joystick 10 up. Unfold the top part. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 14 Maximally retract the top part Move joystick 10 down. cylinders. Put switch 9 in upper position Step 4. and move joystick 10 to the Retract the middle part right. When finished move cylinder. switch 9 back in bottom position. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 15: Intake

    Turn potentiometer 5 anticlockwise. NOTE!!! Make sure that the conveyor is folded out completely before the conveyor belt is turned on. Starting the conveyor belt while it is still folded in will damage the SAMON onion loader. 5.5.4 Align conveyor belt.
  • Page 16: Operating The Sieving Belts

    The sieve belt's drive (and optionally the rotating bar) is connected to the tractor's PTO shaft. The speed of the sieve belt is adjusted by adjusting the speed of the tractor's engine. NOTE!!! Use a PTO shaft turning at 540 RPM for the SAMON onion loader. 5.7.2 Adjusting the web shakers.
  • Page 17: Hedgehog Belt

    Hedgehog belt. The SAMON onion loader is equipped with a hedgehog belt on the back of the machine. This hedgehog belt discharge foreign matter that cannot be separated by the sieving belts. The angel of the belt can be adjusted as required for the size of the product.
  • Page 18: Leveling

    5.10 Leveling. The Samon onion loader is equipped with a cylinder (V) on the rear axle to level out the machine. Operation Machine Move joystick 6 to the left / Leveling left / right. right. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 19: Maintenance

    Make sure that the tractor's engine has been switched off and the key has been removed from the ignition before you carry out maintenance on the SAMON onion loader. Lubrication schedule. The SAMON onion loader needs to be lubricated regularly to achieve optimum performance. Lubrication schedule for the SAMON onion loader. Lubrication point:...
  • Page 20 Hinge point main cylinder • Conveyor drive bearings (top part) Optional • Chain rotating bar • Rotating bar bearings Note: Grease the rotating bar bearings and chain while the rotating bar is turning. • PTO shaft cross kit www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 21: Level And Temperature Of The Hydraulic Oil

    Fit the plug (B) in the bottom of the gearbox. • Fill the gearbox with 0.35 liters of SAE 90 gearbox oil. • Fit the venting nipple (A). NOTE!!! The gearbox oil must be replaced every 2 years. www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 22: Transport And Storage

    • Never switch on the sieve, hedgehog or conveyor belts while transporting the SAMON Onion Loader. • When you are steering the tractor bear in mind that the tail of the SAMON Onion Loader swings out in bends. • The driver's view is obstructed when the tractor is towing the SAMON Onion Loader.
  • Page 23: Technical Information And Diagrams

    Technical information and diagrams. Technical information. SAMON onion loader “SU2LS” Sieve belt width: First web 1,25-meter, second web 1,50-meter PTO shaft: 540 PTO Gearbox oil: SAE.90EP / 0,35 liter Hydraulic oil: Multigrade EP, H46 Weight: * 3500kg * Depending on options and extras.
  • Page 24: Hydraulic Diagram Of Hydraulic Cylinders

    Hydraulic diagram of hydraulic cylinders www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 25: Electric Diagram For Remote Control

    Electric diagram for remote control www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 26: Electric Diagram For Main Cabinet

    Electric diagram for main cabinet www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 27: Ordering Parts

    Follow the instructions shown below when you are ordering parts to make sure that you receive the correct parts quickly. 1. Order parts only from official SAMON dealers. 2. State the type, model and serial number of your machine shown on the type plate.
  • Page 28: Troubleshooting

    A specific function is unavailable Relay defective Replace relay (Check whether the LED indicator (LED indicator does not light) on the magnetic coil lights on operating the function) Magnetic coil defective Replace magnetic coil (LED indicator does light) www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 29: Eg Declaration Of Conformity

    EG Declaration of Conformity. We, Ellens Landbouwtechniek BV Ploegstraat 4, 8308 AA Nagele, The Netherlands, declare under our sole responsibility that the product: SAMON onion loader Type: Serial number: To which this declaration relates, is in accordance with the following standard(s):...
  • Page 30 Spare Parts List...
  • Page 31 Index Parts List. Samon Onion loader SU2LS: Index. Description. Page: Intake: rollers, intake roller, intake plates and drive shaft. Intake: depth wheels. Intake: rotating bar, rotating bar drive and shares (option). Rooibek: hatch (option). Mainframe: rollers, plates, lightning, cylinders and drive sieving belts.
  • Page 32: Intake: Rollers, Intake Roller, Intake Plates And Drive Shaft

    Intake: rollers, intake roller, intake plates and drive shaft. SU2LS Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 33 Intake roller left arm PE1377 Steel roller flanged Ø80 TL647 Rubber roller flanged Ø80 TL650 Steel roller Ø80 TL642 Scraper PE6628 Steel roller flanged Ø 100 TL6839 Hydraulic motor 160cc TL7533 Bearing Ø50 TL5313 Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 34: Intake: Depth Wheels

    Intake: depth wheels. SU2LS Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 35 Intake: depth wheels. SU2LS Pos. Article number Description: 1,15 Wheel complete TL632 1,25 Wheel cap TL897 1,35 Circlip TL891 1,45 Bearing TL684 Lamellar seal TL535 Wheel complete TL1387 Shaft PE1388 Clamp PE6649 Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 36 Intake: rotating bar, rotating bar drive and shares (option). SU2LS Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 37: Intake: Rotating Bar, Rotating Bar Drive And Shares (Option

    Chain wheel PE6604 Hydraulic motor 125cc TL3104 Chain wheel TL6611 Complete tensioner PE6689 Tensioner PE6644 Shaft PE6614 Bearing TL2084 Circlip TL887 Chain wheel PE2085 Circlip TL815 Protective cover PE1392 Grease nipple TL2010 Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 38 Rooibek: hatch (option). SU2LS Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 39: Rooibek: Hatch (Option

    Rooibek: hatch (option). SU2LS Pos. Article number Description: 1,15 Hatch PE1393 1,25 Side plate PE1394 1,35 Cylinder TL1395 1,45 Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 40: Mainframe: Rollers, Plates, Lightning, Cylinders And Drive Sieving Belts

    Mainframe: rollers, plates, lightning, cylinders and drive sieving belts. SU2LS Modifications for technical improvements reserved www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 41 Cylinder hedgehog belt (L) PE1398 Rubber PE1399 PVC plate PE1400 PVC plate PE1401 Cylinder leveling PE1402 Position lamp TL3306 Cylinder drawbar TL1403 Support leg PE3817 Cylinder intake TL1405 Support PE1404 Modifications for technical improvements reserved S-10 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 42: Mainframe: Rear Wheels And Steering

    Mainframe: rear wheels and steering. SU2LS Modifications for technical improvements reserved S-11 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 43 Zeroing steering SU2LS serial no. ≤ 2804766 Sensor plate PE1423 Sensor support PE1424 Sensor TL6502/ST Kable for sensor 22260782 Zeroing steering SU2LS serial no. > 2804766 Potentiometer sensor TL1443 Turnbuckle M6 TL1437 Modifications for technical improvements reserved S-12 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 44: Mainframe: Sieve Stars

    Mainframe: sieve stars. SU2LS Modifications for technical improvements reserved S-13 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 45 1,15 Rubber star TL1427 1,25 Protective ring TL1426 1,35 Bearing TL1425 1,45 Circlip TL1428 Chainwheel motor TL1429 Chainwheel shaft TL1430 TL1431 TL473 Chain guide TL823 Chain PE1432 Hydraulic motor TL1296 Modifications for technical improvements reserved S-14 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 46: Mainframe: Oil Tank And Pump

    Mainframe: oil tank and pump. SU2LS Modifications for technical improvements reserved S-15 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 47 Pressure relief valve PE7585 1,25 Filter house + filter TL3842 1,35 Filling cap TL7525 1,45 Filter TL3843 Oil level indicator TL7526 TL1409 Tandem pump Coupling TL3807 Ring TL3806 Gearbox TL3805 Modifications for technical improvements reserved S-16 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 48: Sieving Belts And Sieving Belt Parts

    Sieving belts and sieving belt parts. SU2LS First sieving belt (intake) Second sieving belt Modifications for technical improvements reserved S-17 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 49 Joiner pitch 36mm TL6713 Joiner pitch 40mm TL1434 Joiner pitch 42mm TL6714 Joiner pitch 45mm TL6715 Rivet plate TL105 Rivet TL124 Rivet TL104 Rivet rod 1245mm TL109/125 Lock bar 1245mm TL6762/125 Modifications for technical improvements reserved S-18 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 50: Discharge Conveyor And Discharge Conveyor Parts

    Discharge conveyor and discharge conveyor parts. SU2LS Modifications for technical improvements reserved S-19 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 51 Length = 15360mm Conveyor belt extended TL1440 Length = 15840mm Conveyor belt extended + swath shift TL1441 Length = 16080mm TL1366 Side fingers Flight rod TL1374 Rubber roller flanged TL1452 Modifications for technical improvements reserved S-20 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 52: Hedgehog Belt

    Hedgehog belt. SU2LS Modifications for technical improvements reserved S-21 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 53 Drive shaft PE1417 Bearing Ø50 TL6007 Hydraulic motor TL1296 Hydraulic motor TL575 Bearing Ø50 TL5313 Roller PE1418 Bearing Ø25 TL408 Hedgehog belt TL1442 Rivet rod TL105 Rivet TL106 Hedgehog rod TL1453 Modifications for technical improvements reserved S-22 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 54: Roller Parts

    Roller parts. SU2LS Modifications for technical improvements reserved S-23 www.samon.nl - info@samon.nl V1-2018-ENG...
  • Page 55 SU2LS Pos. Article number Description: 1,15 Shaft bushing TL1150 1,25 Shaft bushing TL6730 1,35 Shaft bushing TL6731 1,45 Shaft bushing TL6733 Bearing TL1195 Circlip TL815 Cover TL5807 Oil seal TL5818 Modifications for technical improvements reserved S-24 www.samon.nl - info@samon.nl V1-2018-ENG...

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