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SAMON
ONION LOADER
Manual and Parts List
SU1L
Type:
Hedgehog belt
Type:
Dealer:
Ploegstraat 4
8308 AA Nagele
Fax +31 (0)527 – 652 916
2103690 >>>
Serial no:
The Netherlands
Tel. +31 (0)527 – 652 500
www.samon.nl
info@samon.nl
V2-2016-ENG

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  • Page 1 SAMON ONION LOADER Manual and Parts List SU1L Type: Hedgehog belt 2103690 >>> Type: Serial no: V2-2016-ENG Dealer:    Ploegstraat 4 8308 AA Nagele The Netherlands Tel. +31 (0)527 – 652 500   Fax +31 (0)527 – 652 916 www.samon.nl...
  • Page 2: Table Of Contents

    4.2 Shortening the PTO shaft ......................... H5 4.3 Inspections during use ........................H6 5. Operation ................................H7 5.1 Connecting the SAMON Onion Loader ..................... H7 5.2 Adjusting the wheel track ........................ H7 5.3 Remote control ..........................H7 5.4 Intake ..............................H8 5.4.1 Operating the Intake ......................
  • Page 3: Introduction

    Introduction. This edition of the manual is intended for buyers of a SAMON Onion Loader. It contains information for the use and maintenance of this machine. When this guide was compiled the utmost care was taken to ensure that the illustrations and technical data are correct and current for this manual.
  • Page 4: Warranty And Liability

    The SAMON Onion Loader is designed and intended for use to load onions.* Use of the SAMON Onion Loader for purposes other than for which it is intended is regarded as improper use. * Always check with your Samon dealer before using the machine for other types of tops and crops.
  • Page 5: Safety And The Environment

    Always wait until the sieve and conveyor belts have stopped moving before approaching the machine.  Bear in mind that the sieve and conveyor belts will continue to turn for a while after the SAMON Onion Loader has been switched off.
  • Page 6: Warning Labels And Pictograms

    “Watch out for your hand/foot” sticker 19.3 x 6.4 TL6309 “Check the manual” sticker 13.3 x 6.4 TL6310 If any of these stickers is missing or illegible then you can order a replacement from your SAMON dealer. www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 7: Inspections Before Use

    Inspections before and after use WARNING!!! Make sure that the tractor's engine has been switched off and the key has been removed from the ignition before you carry out inspections of or maintenance on the SAMON Onion Loader. Inspections before use ...
  • Page 8: Inspections During Use

    Check that the catch plates are adjusted correctly. WARNING!!! The speed at which wearing parts wear depends on the type of soil. For this reason the wearing parts need to be inspected regularly to avoid damage to the SAMON Onion Loader. www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 9: Operation

    Operation Connecting the SAMON Onion Loader  Use the hand-operated pump to adjust the tow-ring to the correct height.  Pumping the lever: raises the support leg.  Turning the knob: lowers the support leg.  Connect the machine to the tractor.
  • Page 10: Intake

    The correct depth can vary with the type of soil. Adjusting the support wheels:  Loosen the locking bolts (A).  Turn the spindles on the top of the support wheels until they are in the required position.  Tighten the locking bolts (A). www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 11: Operating The Sieve Belt

    Operating the conveyor belt The SAMON Onion Loader is equipped with a conveyor belt to load the onions into a tipper. The electronic remote control is used to operate the conveyor belt. The drive has an infinitely-variable speed controller.
  • Page 12 WARNING!!! Make sure that the conveyor belt is folded out completely before starting the conveyor belt. Starting the conveyor belt while it is still folded in will damage the SAMON Onion Loader. Set the remote control's selection switch to operation of the conveyor belt to start the conveyor belt.
  • Page 13: Adjusting The Speed Of The Conveyor Belt

    Operating and adjusting the hedgehog belt and reversing roller The SAMON Onion Loader has a hedgehog belt at the back of the machine. This hedgehog belt discharges foreign matter that cannot be separated by the sieve belt.
  • Page 14: Speed Of The Hedgehog Belt And Reversing Roller

    Adjusting the height of the reversing roller. The reversing roller prevents the discharge of product via the hedgehog belt. The reversing roller is adjustable to ensure that the SAMON Onion Loader can be used with products of different dimensions. The height of the reversing roller is adjusted by...
  • Page 15: Maintenance

    Make sure that the tractor's engine has been switched off and the key has been removed from the ignition before you carry out maintenance on the SAMON Onion Loader. Lubrication schedule The SAMON Onion Loader needs to be lubricated regularly to achieve optimum performance. Lubrication schedule for the SAMON Onion Loader Lubricating point:...
  • Page 16: Tensioning The Conveyor Belt

    Tighten the locking nut (A) securely. Adjusting the height of the drawbar The height of the drawbar needs to be adjusted correctly relative to the tractor if the SAMON Onion Loader is to be steered optimally. Loosen the locking nut (A).
  • Page 17: Transport And Storage

     Never switch on the sieve, hedgehog or conveyor belts while transporting the SAMON Onion Loader.  When you are steering the tractor bear in mind that the tail of the SAMON Onion Loader swings out in bends.  The driver's view is obstructed when the tractor is towing the SAMON Onion Loader.
  • Page 18: Technical Information

    Technical information SAMON Onion Loader “SU1L” 1.35 m Sieve belt width: 50 tones/hour Capacity: Sieve, conveyor and hedgehog belts and reversing roller via PTO shaft, Drive: Cylinders via the tractor's hydraulic system 540 PTO PTO shaft: SAE.90EP / 0.35 l...
  • Page 19: Technical Diagrams

    Technical diagrams Hydraulic diagram of hydraulic motors www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 20 Hydraulic diagram of hydraulic cylinders www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 21: Electric Diagram For Remote Control

    Electric diagram for remote control www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 22: Electric Diagram For Main Cabinet

    Electric diagram for main cabinet www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 23: Ordering Parts

    2. State the type, model and serial number of your machine shown on the type plate. The type plate is mounted on the frame near the drawbar. 3. Measure the width of the SAMON Onion Loader's sieve and conveyor belt, as the correct type of many parts depends on the width of the sieve/conveyor belt.
  • Page 24: Troubleshooting

    Fold out the conveyor belt does not detect frame completely and check whether the sensor's LED indicator lights: adjust sensor if necessary. Conveyor belt protection sensor Check whether LED lights on defective detection. Replace if the LED does not light www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 25: Ec Declaration Of Conformity

    EG Declaration of Conformity We, Ellens Landbouwtechniek BV Ploegstraat 4, 8308 AA Nagele, The Netherlands, declare under our sole responsibility that the product: SAMON Onion Loader Type: Serial number: To which this declaration relates, is in accordance with the following standard(s):...
  • Page 26 Spare Parts List...
  • Page 27 Parts list index Samon Onion loader SU1L: Index. Description. Page: Rollers and sieve belt drive. Intake and supporting leg. Discharge conveyor belt rollers. Hedgehog belt. Oil tank and pump. Sieve belt and sieve belt parts. S-11 Discharge conveyor belt and discharge conveyor belt parts.
  • Page 28 Rollers and sieve belt drive. SU1L Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 29 TL5313 1,35 Drive wheel TL6706 1,45 TL6702 Drive shaft PE3899 Bearing TL6686 Lighting TL3820 Cylinder discharge conveyor PE3850 Rubber roller flanged TL650 Steel roller flanged TL647 Hub and shaft TL3890 Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 30 Intake and supporting leg. SU1L Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 31 Steel roller TL642 Scraper PE6628 Wheel TL632 Bolt TL6634 Bearing TL817 Ring PE6646 Intake roller shaft PE3910 Intake roller inner PE3911 Carrier PE6627 Intake roller TL3912 Complete intake roller PE3913 Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 32 Discharge conveyor belt rollers. SU1L Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 33 PE3900 Bearing TL5600 Hydraulic motor TL3801 Support roller TL1247 Steel roller flanged TL647 Rubber roller flanged TL650 Steel roller flanged TL2133 Scraper PE6628 Cylinder PE3851 Nylon roller TL3823 Sensor TL6502 Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 34 Hedgehog belt. SU1L Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 35 Drive wheel without flange TL6838 Roller PE3901 Shaft TL3903 Coupling PE3909 Hydraulic motor TL575 Hydraulic motor TL1297 Rivet bar hedgehog belt TL6851 Latch plate TL105 Rivet TL106 Complete hedgehog belt TL6850 Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 36 Oil tank and pump. SU1L Modifications for technical improvements reserved . www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 37 1,15 Pressure limiting valve PE7585 1,25 Filter house TL3842 1,35 Filler cap TL7525 1,45 Filter TL3843 Oil level indicator TL7526 Double pump TL3810 Coupling TL3807 Ring TL3806 Gearbox TL3805 Modifications for technical improvements reserved . S-10 www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 38 Sieve belt and sieve belt parts. SU1L Modifications for technical improvements reserved . S-11 www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 39 1,15 Rivet bar TL155 1,25 River bar down TL125 1,35 Lock bar TL6762/A 1,45 Lock (set) pitch 42 mm TL6714 Rivet TL104 Latch plate TL105 Complete sieve belt TL6840 Modifications for technical improvements reserved . S-12 www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 40 Discharge conveyor belt and discharge conveyor belt parts SU1L belparts fvoerband en onderdelen afvoerband Modifications for technical improvements reserved . S-13 www.samon.nl - info@samon.nl V2-2016-ENG...
  • Page 41 Description.: 1,15 Discharge belt TL1250 1,25 Flight TL1251 1,35 Single bar TL1252 1,45 Rivet bar TL6765 Lock bar TL6766 Lock (set) TL6714 Latch plate TL105 Rivet TL124 Rivet TL104 Modifications for technical improvements reserved . S-14 www.samon.nl - info@samon.nl V2-2016-ENG...

Table of Contents