Balluff SmartVision BAE PD-VS-014-05 User Manual
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Balluff SmartVision BAE PD-VS-014-05 User Manual

Balluff SmartVision BAE PD-VS-014-05 User Manual

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BAE PD-VS-014-05
SmartVision Controller
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Summary of Contents for Balluff SmartVision BAE PD-VS-014-05

  • Page 1 BAE PD-VS-014-05 SmartVision Controller User’s manual...

  • Page 2: Table Of Contents

    4.6.3 Cleaning ............................22 FIRST STEPS ......................... 23 Step 1: Establishing a network connection with the Balluff SmartVision Controller ....23 Step 2: Switching on the Balluff SmartVision Controller ..............23 5.2.1 Connecting the DC power supply (19-28 V) via terminal clamp ............. 24 Step 3: Opening the BVS Cockpit software ..................
  • Page 3 BAE PD-VS-014-05 TABLE OF CONTENTS STARTUP ..........................27 Updating software ..........................27 Updating Balluff Camera firmware ..................... 28 Network topologies ..........................29 System settings ........................... 30 6.4.1 Adapting the network settings ......................31 6.4.2 Setting the system time ........................32 Selecting the communication interface for the process data ............

  • Page 4: User Instructions

    Camera BVS CA to the Balluff SmartVision Controller and operate them simultane- ously. The manuals for the BVS Cockpit and the Balluff Camera BVS CA are available in the product download area on the Balluff product website via www.balluff.com The Balluff SmartVision Controller is an inspection system for automated industrial envi- ronments.

  • Page 5: Symbols

    A note indicates important information that helps you optimize us- age of the products. WARNING A warning indicates how to avoid either potential damage to hardware or loss of data. ATTENTION An attention indicates a potential for property damage, personal injury, or death. www.balluff.com...

  • Page 6: Abbreviations

    Commercial duplica- tions, reproductions, modifications and disseminations of any type require the prior writ- ten approval of Balluff GmbH. All information and notes in these operating instructions, particularly the chapter Safety Instructions, must be observed.

  • Page 7: Legal Requirements

    Balluff GmbH is authorized – but not obligated – to make updates or upgrades of the firmware available via the website of Balluff GmbH or in any other form. In such a case, Balluff GmbH is authorized – but not obligated – to inform you about the updates or upgrades.

  • Page 8: Safety

    Set-up of the Balluff SmartVision Controller and maintenance work may only be carried out by trained persons. The Balluff SmartVision Controller is fitted with one replaceable battery. There is a risk of explosion when replacing the battery improperly. Only replace the batteries with the type recommended by the manufacturer or with an equivalent.

  • Page 9: Electrical Safety Notes

    The warranty is void if you cause defects to the Balluff SmartVision Controller due to installing or replacing system expansions.

  • Page 10: Maintenance

    WARNING Please observe ETUC information. NOTE In the interests of product improvement, Balluff GmbH reserves the right to change the technical data of the product and the con- tent of this manual at any time without notice. Limitation of liability All technical data and certifications are only valid for expansions.
  • Page 11 The dust filter replacement must not occur if the equipment is still running. Disconnect the equipment from the mains voltage! Work steps Loosen the side cover (knurled screw). Open the side cover. Remove the dust filter. Insert a new dust filter. Close the side cover. www.balluff.com...

  • Page 12: Disposal

    This product is covered by WEEE Directive 2012/19/EU on waste electrical and electronic equipment. Dispose of the product properly and not as a part of the regular waste stream. The regulation of the respective country are to be observed. Infor- mation is provided by the national authorities. www.balluff.com...

  • Page 13: Product Description

    The Balluff SmartVision Controller is an inspection system, which application areas are optical identifications, inspections for quality assurance, and the measurement of ob- jects. With the LAN interfaces you can integrate the Balluff SmartVision Controller into an existing network. Additionally, the Balluff SmartVision Controller offers two fieldbus con- nectors.

  • Page 14: Scope Of Delivery

    Mounting options Wall and DIN Rail mounting MTBF @25°C 54515h, @45°C 48804h Scope of delivery Included in the scope of delivery • Balluff SmartVision Controller • HALCON dongle • Wall mount and DIN Rail holder • Quick Start Guide •...

  • Page 15: Transport

    BAE PD-VS-014-05 4 PRODUCT DESCRIPTION 4.2.1 Transport Despite the solid design of the Balluff SmartVision Controller, the fitted components are susceptible to strong vibrations and impacts. Therefore, protect the PC during transport against great mechanical stresses. Only use the original packaging when shipping and transporting the Balluff SmartVision Controller.

  • Page 16: Ambient And Environmental Conditions

    • The Balluff SmartVision Controller was designed for use in a normal industrial envi- ronment. Without additional measures (supply of clean air), you cannot use the Pyr- amid IPC in places with difficult operational conditions due to corrosive vapours or gases.

  • Page 17: Mounting Via Mounting Bracket

    Figure 6 Rear view with screwing points 4.3.2 Mounting via pro- Use the supplied profile rail (see image below) and assemble it on the back of the Balluff file rail (only if the SmartVision Controller. The profile rail can be assembled vertically or horizontally. After- rail is pre- wards, you can mount the Balluff SmartVision Controller in a control cabinet.
  • Page 18 BAE PD-VS-014-05 4 PRODUCT DESCRIPTION Figure 8 Profile rail side view Figure 9 Rear view with vertical screwing points Figure 10 Rear view with horizontal screwing points www.balluff.com...

  • Page 19: Installation Of The Device With Wall-Mounting Kit

    The total weight is approx. 2.7kg. Product specification 4.4.1 Mechanical data Housing material Sheet steel galvanised; powder coated black Degree of protection IP20 Weight approx. 2.7 kg Dimensions (W × D × H) 216 x 191 x 88 mm Figure 11 Dimensional drawing back www.balluff.com...

  • Page 20: Electrical Data

    19V - 28V DC Max. current consumption without external load 85 W WARNING The Balluff SmartVision Controller and accessories must be sup- plied by Limited Power Source (LPS) according to UL/IEC 60950-1 or Class 2 source according to UL 1310. 4.4.3 Operating conditi- Ambient temperature 10 ..

  • Page 21: Connections And Control Elements

    Gound Chassis ground Hard drive caddy For changing SSD hard drives Front panel with power Status display of the Balluff SmartVision Controller and switch and status LEDs power switch to turn the Balluff SmartVision Controller on and off www.balluff.com...

  • Page 22: Display Elements

    If you keep the switch held down for more than 4 seconds during operation, then the system executes a forced shut-down; data may be lost in the process. 4.6.2 Gigabit Ethernet Status LED Status LED color Link LED No connection 100 MB/s Green 1000 MB/s Yellow Activity LED Activity Yellow flashing www.balluff.com...

  • Page 23: Cleaning

    4 PRODUCT DESCRIPTION 4.6.3 Cleaning The outside of the Balluff SmartVision Controller Camera can be cleaned with a soft cloth. Persistent dirt can be removed with a cloth that is first moistened with a soap solu- tion and wrung out.

  • Page 24: First Steps

    Step 1: Establishing a network connection with the Balluff SmartVision Controller Connect the Balluff SmartVision Controller via the Gigabit Ethernet (LAN) port 1 with the network. The Balluff SmartVision Controller is set to get the IP address from a DHCP server automatically...

  • Page 25: Connecting The Dc Power Supply (19-28 V) Via Terminal Clamp

    Connect the DC supply (screw terminal). Step 3: Opening the BVS Cockpit software Industrial cameras connected to the Balluff SmartVision Controller are being configured via the BVS Cockpit. This web interface is being opened and operated via web browsers. The following commercially available web browser are being supported: •...
  • Page 26 • press Windows + R and enter the address of the Balluff SmartVision Controller (e.g. \\svc-000110\). As soon as you have chosen a Balluff SmartVision Controller, the shared folders of the Balluff SmartVision Controller are displayed: • images Here you can drop *.bmp images, which can be opened using the camera simulation...

  • Page 27: Setting Up A Camera

    To configure an industrial camera, start BVS Cockpit and select in the action menu "Configuration" the "Set up camera" tool. Figure 14 Set up camera NOTE More information about the configuration interface of the BVS Cockpit can be found in the software manual ("BVS Cockpit Manual") on the Balluff website. www.balluff.com...

  • Page 28: Startup

    BAE PD-VS-014-05 6 STARTUP Updating software The Balluff website regularly offers new software updates on our website. The updates contain bug fixes, performance optimization, or functional extensions. NOTE We recommend updating the SmartVision Controller from time to time to derive maximum benefit from the SmartVision Controller.

  • Page 29: Updating Balluff Camera Firmware

    BAE PD-VS-014-05 6 STARTUP Updating Balluff Camera firmware If the Balluff SmartVision Controller software was updated, you can update the firmware of connected Balluff Cameras. Insert the address or URL of the Balluff SmartVision Controllers. Select in the action menu "Configuration" the tool "Set up camera".

  • Page 30: Network Topologies

    I/Os; the interaction of the Balluff SmartVision Controller via the Gigabit Ethernet (LAN) conntector or the fieldbus. This allows, e.g. to initiate the trigger or query the status of the Balluff SmartVision Con- troller or the industrial camera.

  • Page 31: System Settings

    Webmin supports the browsers Chrome, Firefox, Opera, Safari, and Edge. Open a browser and enter the address or URL of the Balluff SmartVision Controller adding port 10000 at the end. This address can look like this: "https://svc-000110:10000/". Please take care of the "https", because it is a secured connection.

  • Page 32: Adapting The Network Settings

    IP address automatically assigned during the boot process via DHCP. By default, the second Gigabit Ethernet (LAN) connector is configured with 192.168.82.83/255.255.255.0. Via the tab "Active Now" you reach the overview of the current network values. www.balluff.com...

  • Page 33: Setting The System Time

    DHCP, will get an IP address automatically. No further actions are neccessary amd you will reach the camera via BVS Cockpit. You can set the system time via "Hardware → System Time". 6.4.2 Setting the system time According to your needs, you can set the system time manually or via time server. www.balluff.com...

  • Page 34: Selecting The Communication Interface For The Process Data

    The data are transferred as TCP or UDP packets via the LAN interface. → The pertinent protocol is described in the separate software manual ("BVS Cockpit Manual") under “Connection to the customer control system → Communication via UDP and TCP”. www.balluff.com...
  • Page 35 Available options for the selection are Fieldbus, TCP and UDP. If TCP or UDP is selected, the camera uses port 36701. The controlling system can use any avail- able port. Interfaces that are not selected are deactivated! www.balluff.com...

  • Page 36: Lan Interface

    36704 To communicate via UDP, you have to set the Mode in the system menu ("System set- 6.6.1 LAN parameters in BVS Cockpit tings -> communication") to "UDP". To communicate via TCP, this Mode must be set to "TCP". www.balluff.com...

  • Page 37: Fieldbus Interfaces

    Device master data To parameterize the IO controller true to type, the device master data in form of a GSDML file are needed. The file is located on the Balluff website (see www.balluff.com). Input/output buffer The data exchange with the host system takes place in the input and output buffer. The size of these buffers must be configured by the master (IO controller).
  • Page 38 The GSDML file makes the possible data mod- ules (inputs/outputs for the Balluff SmartVision Controller) available. For the configura- tion of the Balluff SmartVision Controller, the matching data modules are assigned to a specific slot.
  • Page 39 Figure 18 Installing the GSDML file Adding a PROFINET device The devices are located in the hardware catalog under “Other field devices”, “Ident sys- tems”, "Balluff Vision Solutions", "SmartVision Controller". The module is added as PROFINET IO. Open the dialog "Devices & networks".
  • Page 40 Assign Balluff SmartVision Controller to PROFINET IO controller. ⇒ The slots are assigned the default settings. Figure 19 Assign Balluff SmartVision Controller to PROFINET IO controller Determining the station name in Device view Define the PROFINET station name of the device.
  • Page 41 Figure 21 Changing the device's IP address 1 Configuring Balluff SmartVision Controller data The number of process data (buffer size) of the Balluff SmartVision Controller can be selected by deleting or inserting a corresponding module (min. 16 bytes, max. 512 bytes).
  • Page 42 Figure 23 BVS Cockpit - PorfiNet settings Setting Description Name of Station Name of the fieldbus device IP Address Fieldbus IP address, specified by the PLC Subnet Mask Fieldbus subnet mask, assigned by the PLC www.balluff.com...

  • Page 43: Ethernet/Ip Fieldbus

    6.7.3 EtherNet/IP field- Device master data To parameterize the correct Balluff SmartVision Controller model in an EtherNet/IP net- work, device database information in the form of an EDS file is required. The file is located on the Balluff homepage (see www.balluff.com).
  • Page 44 BAE PD-VS-014-05 6 STARTUP Integration in Rockwell Studio 5000 This example shows how the Balluff Smart Vision Controller connected to a Compact- Logix or ControlLogix PLC. Start EDS Hardware Installation Tool in the Logix Designer and register EDS file. Figure 24 Register EDS File...
  • Page 45 Right-click Ethernet on the corresponding scanner card. Select a new module. Note: The function is not available in online mode! Figure 25 Add module Select Balluff Smart Vision Controller Module BAE PD-VS and apply to the configu- ration. Figure 26 Select Smart Vision Controller The input, output and configuration tags are automatically created in the controller tags.
  • Page 46 BAE PD-VS-014-05 6 STARTUP Set the desired IP address and connection parameters for the Balluff Smart Vision Controllers under Module Properties. Figure 28 Set connection parameters EtherNet/IP parameters in BVS Cockpit The fieldbus parameters are set in the System settings on the "Communication" tab.
  • Page 47 Setting and Displays Description IP mode IP address, subnet mask and gateway can either be manually set (static) or automatically using DHCP protocol or BOOTP. IP address Fieldbus IP Address Subnet mask Fieldbus subnet mask Gateway Fieldbus default gateway www.balluff.com...

  • Page 48: Appendix

    /add:sc- 16031893de /U:expert /P:expert Type code Balluff Accessory Equipment Programming Device Vision Solution 11-13 SmartVision Controller 15-16 Operating System Linux www.balluff.com...
  • Page 49 Balluff GmbH Schurwaldstraße 9 73765 Neuhausen a.d.F. Germany Tel. +49 7158 173-0 Fax +49 7158 5010 balluff@balluff.de www.balluff.com...

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