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PARTS REQUIRED:
X46: Part #559964 (kit)
X2: Part #559960 (kit)
X10: Part #559962 (kit)
X30: Part #559963 (kit)
X25: Part #559961 (kit)
TOOLS REQUIRED:
Phillips #3 screwdriver or power driver
Scraper
Tools to patch fiberglass
Drill with 3/16" bit and 3/8" bit
Grease pencil
(Replacing GEN 1) for X2, X10, X25,
X46:
X2, X10, X30:
X25:
X30, and X46
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Summary of Contents for MasterCraft GEN 2
- Page 1 GEN 2 Wake Shaping Devices Installation Technical Techniques (Replacing GEN 1) for X2, X10, X25, X30, and X46 X46: PARTS REQUIRED: X46: Part #559964 (kit) X2: Part #559960 (kit) X10: Part #559962 (kit) X2, X10, X30: X30: Part #559963 (kit)
- Page 2 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 2) PROCEDURE: These instructions were prepared in anticipation of removing the original GEN 1 surf tab, shown right. Removal of GEN 1 items: Step 1: Using screwdriver or power driver, remove the existing wake shaping devices on both sides.
- Page 3 X-25 illustration Step 8: All models, except X2: Patch the holes through the transom where the actuator had been located. Preparation for installation of GEN 2 wake shaping device plates for all models except X10 & X25: (For X 10 and X25, go to Step 11 for shim locations.) Step 9: All models except X25: The GEN 2 plates align with the transom design, as had the GEN 1 plates. The GEN 2 plate first hole aligns with the first...
- Page 4 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 4) most-outboard hole on the transom is the second hole on the new GEN 2 plate on the X25 only.) Step 12: Align and mark the shims with a grease pencil. Step 13: Using the 3/16” drill bit, drill the holes to attach the shims. Step 14: Using the 3/8” SS screws, attach the shims. Preparation for actuator reinstallment (all models except X2 & X25): No preparation required for the X2. For the X25, go to Step 20.
- Page 5 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 5) Step 18: Set aside the actuator, and using the 3/16” drill bit, drill the additional holes, EXCEPT the center hole where the wiring will run. That hole should be drilled with the 3/8” drill bit. Step 19: Repeat on the other side. For all models except X25, continue with Step 23. Preparation for actuator reinstallation on X-25: Step 20: Using 1” masking tape, place on transom from platform...
- Page 6 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 6) to drill. Also mark the outline of the acutator foot as you will need this to install shims. Step 22: Using the 3/16” drill bit, drill all holes. Drill the center hole (for wiring) with the 3/8” drill bit. For X-25, continue with Step 23. Installing the Actuator: Step 23: For X-2 only: Assuming the actuator was left attached to the transom, extend the actuator arm to fit without the long bracket just installed on the surf tab plate. Using #12 SS screws, attached the actuator.
- Page 7 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 7) Installing Wiring: Step 26: Attach the Deutch connector on the wiring that was run through the tran- som and into the closeout area. Step 27: Connect the actuator harness, matching wires, to the main boat harness drop, from which the GEN 1 was connected. Step 28: Seal the wire hole through the boat with Bostick or another marine- grade sealant.
- Page 8 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 8) Connecting the Actuator (all models): Step 30: For the X25, the LONG bracket will be used to attach the actuator to the surf tab plate. For the other models, the SHORT bracket will be used. Step 31: With the actuator fully extended, mark the location for the bracket to attach to the wake shaping device plate. Using 2-1/4X20X3/4 SS...
- Page 9 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 9) Updating the Program Software (all models): Step 34: At the USB port on the armrest, load the software via thumb drive. Step 35: Turn on the battery switch. (Do not need to turn the engine ON.) Step 36: Press and hold the upper left button on the 4.3” or 7” screen. NOTE: On DealerLink, see “Updating Software” instruction under Online Documentation, then arrow down to Select, press the button, and continue as directed to the FACTORY SETTINGS.
- Page 10 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 10) Raise Platforms: For X30 and X46, use Steps 37 through 40; for X2 and X25 use Steps 41 through 43) (X10) Platform remains in same position. No additional adjustment is required.
- Page 11 GEN 2 Wake Shaping Devices Installation (Replacing GEN 1) for X2, X10, X25, Technical Techniques X30, and X46 (Page 11)
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