Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Rehateam Manuals
  4. Wheelchair
  5. PROGEO EXELLE JUNIOR
  6. Service manual

Rehateam PROGEO EXELLE JUNIOR Service Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
S E R V I C E M A N U A L
EXELLE JUNIOR
SERVICE MANUAL
Rev. 0 - 06/05/2020
ENGLISH
Service Manual EXELLE JUNIOR 1
REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the PROGEO EXELLE JUNIOR and is the answer not in the manual?

Questions and answers

Related Manuals for Rehateam PROGEO EXELLE JUNIOR

Summary of Contents for Rehateam PROGEO EXELLE JUNIOR

  • Page 1 S E R V I C E M A N U A L EXELLE JUNIOR SERVICE MANUAL Rev. 0 - 06/05/2020 ENGLISH Service Manual EXELLE JUNIOR 1 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 2 After any adjustment, always test the wheelchair before giving the product to user and/or his/her attendant RehaTEAM® disclaims any responsibility for damage to the product or the peo- ple due to any modification that is not properly performed or that, in any case, does not guarantee safety to the user.
  • Page 3 BACKREST ANGLE Dynamic rear frame (first version) and Dynamic 2.0 QUICK RELEASE AXLE (rear wheel) SEAT WIDTH ENLARGEMENT Standard and Dynamic 2.0 rear frame SEAT DEPTH/FRANE LENGTH Service Manual EXELLE JUNIOR 3 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 4 Pay attention to the spacers between caster and fork. It is advisable to pread a drop of mild lock thread glue on the bolts V. Service Manual EXELLE JUNIOR 4 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 5 In fact, you can orientate the lever in four directions and you can fix it using any to near holes. 1.5 cm Follows next page Service Manual EXELLE JUNIOR 5 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 6 In several cases, thus, the assembly of this lever occurs through one or both holes used to fix the fork support clamp. We can call such holes “common holes”. one common hole one common hole two common holes Follows next page Service Manual EXELLE JUNIOR 6 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 7 Each wheelchair is provided with a “kit of screws”, which includes all the remaining screws that are necessary to be able to assemble the parts in any possible combination. Service Manual EXELLE JUNIOR 7 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 8 Remember that the front height adjustment can affect the seat inclination, so it is necessary to check and adjust the fork angle Service Manual EXELLE JUNIOR 8 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 9 It is advisable to pread a drop of mild lock thread glue on the bolts V and V1. Service Manual EXELLE JUNIOR 9 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 10 If the wheelchair TURN LEFTT, the cause is one or more of the following: The LEFT fork is tilted inwardly and/or backward The RIGHT fork is tilted outwardly and/or frontward Follows next page Service Manual EXELLE JUNIOR 10 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 11 To incline the fork externally 2 , position the strapping on the lower side of the fork support. Plastic strapping For the adjustment of the fork angle and the removal of the fork support, see chapters “fork angle” and “fork support position” Service Manual EXELLE JUNIOR 11 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...

  • Page 12: Rear Height Adjustment

    Titanium frame Extended rear wheel plate for very prudential setting Rear wheel plate plus support for accessories Shaped rear wheel plate for higher rear heights Service Manual EXELLE JUNIOR 12 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 13 V on it and hit it with hammer. Removing R Follows next page Service Manual EXELLE JUNIOR 13 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 14 S2 of the picture in the middle and at right are in the same positions, but the arms are differently orientated. Follows next page Service Manual EXELLE JUNIOR 14 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 15 On the other hand, many more configurations with other settings are possible; this chart reports the three most common settings. If necessary, contact Rehateam s.r.l. for technical help. Service Manual EXELLE JUNIOR 15 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 16 Should the receiver be with camber, make sue to adjust the convergency — see chapter “camber”. For the adjustment of the fork angle and the removal of the fork support, see chapters “fork angle” and “fork support position” Service Manual EXELLE JUNIOR 16 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 17 The extended rear wheel plate (only black colour), allows for 4 settings between prudential and Extreme and 2 Extremely Prudential (behind the backrest axis). Service Manual EXELLE JUNIOR 17 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 18 STANDARD (55 mm) ACTIVE (75 mm) EXTREME (95 mm) After changing the setting, adjust the mudguard and brake. Also, check and adjust the front fork angle. Service Manual EXELLE JUNIOR 18 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...

  • Page 19: Side Guard

    7. Insert bolts/washers/nuts B and screw without tightening. 8. Insert the rear wheel and d position the side guard. 9. Tighten the bolts/washers/nuts B . Follows next page Service Manual EXELLE JUNIOR 19 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 20 When you remove the bolt/washer/nut D, you will see that the hole is actually a slot; therefore, if you change the position, you will have to make the slot out of the new hole. Service Manual EXELLE JUNIOR 20 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 21 It is advisable to pread a drop of mild lock thread glue on the grab screws C and G and on the bolt F. Follows next page Service Manual EXELLE JUNIOR 21 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 22 Now, working again on the two rotations, position the side guard at approximately 5 mm from the tyre. It is advisable to pread a drop of mild lock thread glue on the grab screws C and G and on the bolt F. Service Manual EXELLE JUNIOR 22 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 23 It is advisable to pread a drop of mild lock thread glue on the grab screws C and G and on the bolt F. Follows next page Service Manual EXELLE JUNIOR 23 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 24 9. To drill the third hole, remove the side guard, mark the point where to drill and follow instruction from 5 to 7. It is advisable to pread a drop of mild lock thread glue on the bolts E and C. Follows next page Service Manual EXELLE JUNIOR 24 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 25 WHEN YOU CHANGE BOTH THE REAR HEIGHT AND THE SETTING, you have to move the side guard up or down and forward or backward. Continue with instruction and, if necessary, instruction , too. Service Manual EXELLE JUNIOR 25 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 26 If you increase the camber, the rear wheel may get too close to the side guard or even interfere with it: in such case. It is necessary to add a spacer on the rear wheel receiver. Service Manual EXELLE JUNIOR 26 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 27 Therefore, it is necessary to take the measurement L, on both sides of the wheelchair, from a fixed point of the frame (or of a support fixed to it) to the centre of the tyre. Follows next page WRONG Service Manual EXELLE JUNIOR 27 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 28 After adjustment, tighten the nut D hard while holding the receiver B. It is not necessary to remove the wheel, but move it away just enough to make the receiver accessible. Service Manual EXELLE JUNIOR 28 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 29 The adjustment for the sport brake is the same except for the dis- tance D, in fact, the brake, in its resting position is far away from the tyre. Just make a few tries. Service Manual EXELLE JUNIOR 29 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 30 Start screwing the two bolts B all the way down and then the two nuts G. Should the brake movement be hard, slightly loosen the bolts B. Service Manual EXELLE JUNIOR 30 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 31 These levers allow for the assembly of both the split footplates and the one-piece flip-up aluminium footpalte. “L-shaped” lever Curve with three angles lever Follows next page Service Manual EXELLE JUNIOR 31 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 32 Choose the new position on the frame and insert the spacing buckle F through each fixing point. Position the spacer C, mount the lever and fix it with the bolts/washers/nuts D E. Follows next page Service Manual EXELLE JUNIOR 32 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 33 We can call such holes one common hole one common hole two common holes “common holes”. Follows next page Service Manual EXELLE JUNIOR 33 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 34 Each wheelchair is provided with a “kit of screws”, which includes all the remaining screws that are necessary to be able to assemble the parts in any possible combination. Service Manual EXELLE JUNIOR 34 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 35 Usually, when the footplate is lifted up the adjustment holds it in place. Particularity Should you need the two plate differently positioned, you can orientate the two levers differently. Service Manual EXELLE JUNIOR 35 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 36 Remove the 4 bolts B and fix the plate using the other set of holes. The plate can be orientated with its curved side facing either back or front. Footplate tubular Follows next page Service Manual EXELLE JUNIOR 36 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 37 Usually, when the footplate is lifted up the adjustment holds it in place. NOTE: the pictures show the footplate mounted on the model Exelle, the procedure is the same. Service Manual EXELLE JUNIOR 37 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...

  • Page 38: Backrest Height

    To reduce possible play and possible noise, you can put some sticky tape around the backrest tube at its bottom and at just above the last hole. Service Manual EXELLE JUNIOR 38 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 39 To reduce possible play and possible noise, you can put some sticky tape around the inner tube at its bottom and at its fixing point (or just under it). Service Manual EXELLE JUNIOR 39 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...

  • Page 40: Backrest Angle

    In fact, if tilted backward (open angle) the wheelchair becomes less stable . It is advisable to pread a drop of mild lock thread glue on the bolts A. Service Manual EXELLE JUNIOR 40 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...

  • Page 41: Quick Release Axle

    Do not unscrew the button too much: the pin will come off and, consequently, the balls will fall to the ground. Service Manual EXELLE JUNIOR 41 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 42 This way, you will immediately see what spacer you need. Check and, if necessary, adjust the brake. Follows next page Service Manual EXELLE JUNIOR 42 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 43 Advice: before removing the receiver, it is useful, as a try, put the spacer on the axle of the wheel and put it on. This way, you will immedi- ately see what spacer you need. Service Manual EXELLE JUNIOR 43 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 44 Remove the brake, too (this is not strictly necessary, but it will be easier to work and Dynamic 2.0 rear frames. without it) Follows next page Service Manual EXELLE JUNIOR 44 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 45 3.5 cm approx. frame. This case we can call it “elongated short frame”. Follows next page Service Manual EXELLE JUNIOR 45 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...
  • Page 46 The connection tube is fixed through the same holes. If, after adjustment, one or both holes on the tube were still Ø 6 mm, just pass the holes with an 8 mm drill pin. Service Manual EXELLE JUNIOR 46 REHATEAM s.r.l.—vicolo Negrelli 5—31040 Castagnole di Paese TV - www.rehateamprogeo.com...