Fein KBB 38 X Repair Instructions

Fein KBB 38 X Repair Instructions

Hide thumbs Also See for KBB 38 X:

Advertisement

KBB 38 X
Repair instructions
C-SC_CSSM
Version 1.0
2015-08-25
All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation
.
Page 1 of 56

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KBB 38 X and is the answer not in the manual?

Questions and answers

Summary of Contents for Fein KBB 38 X

  • Page 1 KBB 38 X Repair instructions C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 1 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 2: Table Of Contents

    6. Removal 7. Fitting 8. Troubleshooting 9. Connection diagram C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 2 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 3: Models Described

    7 272 12 ..KBB 38 X C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 3 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 4: Technical Data

    Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service → Repair Guides). Lists of spare parts Lists of spare parts and exploded views are available online at www.fein.com...
  • Page 5: Notes And Requirements

    Outside Germany, the regulations applicable in the relevant country must be observed. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 5 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 6: Tools Required

    18 mm inner diameter 35 mm outer diameter 28 mm inner diameter C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 6 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 7 10 mm diameter/25 mm diameter/28 mm diameter Press-in bolt Ball bearing support 22 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 7 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 8: Lubricants And Auxiliary Substances Required

    Grease 0 40 127 0100 0 80 g Housing C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 8 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 9: Removal

    4. Unscrew the two screws (3). screwdriver 5. Remove the guide (4). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 9 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 10  Empty the tank and pipe first. 2. Remove the tank (2). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 10 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 11 6. Unscrew the two screws (6). 7. Remove the cover (7). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 11 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 12 3. Unscrew the pushbutton (3). 4. Remove the switch module (4). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 12 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 13 1. Press the lock (1) on both sides with the screwdriver. Tools: 2. Remove the switch. - Slotted screwdriver C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 13 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 14 5. Remove the shaft (5). - Socket head wrench 3 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 14 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 15 3. Unscrew the guide (4). 4. Remove the connecting cable (3). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 15 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 16 2. Remove the shaft (2). - Open-ended spanner WAF 10 - Circlip pliers C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 16 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 17 2. Remove the magnetic foot and the tension belt. - Socket head wrench 4 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 17 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 18 4. Unscrew the earthing conductor (4) from the guide. wrench 3 mm - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 18 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 19 4 mm 3. Remove the gear rack (3). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 19 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 20 3. Unscrew the four screws (3). - Socket head wrench 5 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 20 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 21 1. Lift the motor housing (1) off the gearbox housing using two screwdrivers. Tools: - 2x slotted screwdrivers C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 21 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 22 - Chuck cone 22 mm - Chuck cone 28 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 22 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 23 4. Pull off the grooved ball bearing (4). 5. Tap out the gearbox shafts (5). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 23 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 24 3. Press the shaft with bearing (3) out of gearbox housing. - Sleeve with 38 mm inner diameter C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 24 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 25 4. Take out the sleeve (4). - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 25 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 26 6. Take the field coil out of the sleeve. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 26 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 27 3. Remove the discs (4). - Circlip pliers 4. Remove the rings (5). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 27 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 28 4. Remove the pressure piece (4). 5. Remove the spring (5). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 28 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 29 - Flat-nose pliers 3. Unscrew the screw connection (3). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 29 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 30: Fitting

    4. Insert the disc (4). 5. Insert the circlip (5). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 30 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 31 7. Screw the hose socket (7) with the holder (8) onto the distributor. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 31 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 32  Observe the correct position of the recess (4) for the cables. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 32 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 33 2. Install the sleeve (2) for the stator cables. - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 33 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 34 Bend the connections towards the motor housing after connecting them, otherwise there is a risk of the connecting cable grazing the armature later on. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 34 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 35 15 mm inner diameter - Ball bearing support 22 mm diameter C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 35 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 36 35 mm outer diameter 28 mm inner diameter - Circlip pliers C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 36 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 37 - Sleeve 40 mm outer diameter 18 mm inner diameter C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 37 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 38 - Press-in mandrel with 10 mm diameter - Arbor press C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 38 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 39 3. Screw the gearbox to the drive unit (3). - 80 g grease C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 39 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 40 - Socket head wrench 5 mm - PH2 cross-tip screwdriver C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 40 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 41 4. Install the shaft (2) with feather key (3), gear-wheel (4), bushes (5), discs (6) and circlips (7). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 41 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 42  The assignment of the pins is not relevant. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 42 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 43 2. Put the flange (2) on the gearbox housing. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 43 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 44  The assignment of the pins is not relevant. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 44 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 45 5. Install the guide with the four screws with discs (6). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 45 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 46 1. Slide the connecting cable (1) through the housing insert. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 46 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 47 3. Screw the three handles (4) into the connecting piece (3). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 47 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 48  Repeat steps two to four until the drill motor moves up and down correctly. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 48 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 49 3. Secure the switch module (3). 4. Screw on the pushbutton (4). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 49 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 50 1. Screw the protective cap (1) onto the switch module. Tools: - Open-ended spanner WAF 14 C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 50 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 51 3. Connect the two cables (4) as shown in the connection diagram. C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 51 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 52 5. Attach the cover (4) and screw it down with the six screws (5). C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 52 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 53 4. Screw down the holder with the two screws with disc (6). 5 mm - Socket head wrench 3 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 53 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 54 - Socket head wrench 4. Install the set screw (4). 2.5 mm C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 54 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 55: Troubleshooting

    KBB 38 X 8. Troubleshooting C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 55 of 56 FEIN retains all rights of disposal, such as copying and circulation...
  • Page 56: Connection Diagram

    KBB 38 X 9. Connection diagram 7 272 12 KBB 38X C-SC_CSSM Version 1.0 2015-08-25 All rights reserved by FEIN, especially in case of property rights applications. Page 56 of 56 FEIN retains all rights of disposal, such as copying and circulation...

Table of Contents