MCZ JAZZ Hydromatic 30 Acs H1 Installation Manual

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INSTALLATION GUIDE
GB
PELLET STOVE
JAZZ Hydromatic 30 Acs H1
JAZZ Hydromatic 30 H1
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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Summary of Contents for MCZ JAZZ Hydromatic 30 Acs H1

  • Page 1 INSTALLATION GUIDE PELLET STOVE JAZZ Hydromatic 30 Acs H1 JAZZ Hydromatic 30 H1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................9 3-DRAWINGS AND TECHNICAL FEATURES ..............18 4-INSTALLATION AND ASSEMBLY ................20 5-CLADDING ASSEMBLY .....................22 6-DISASSEMBLING THE SIDE PANELS................24 7-OPENING THE DOORS/ PELLET DOOR AND TURBULATORS DOOR ........29 8-INSTALLATION OF ADDITIONAL DEVICES ..............31 9-LOADING THE PELLETS ...................32 10-HYDRAULIC CONNECTION ..................34...
  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The proprietary company reserves its rights according to law.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or country. • Bad use or improper maintenance of the product can bring to a serious risk of explosion in the combustion chamber.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS pipes, etc.). Avoid coming into contact with these parts without adequate protective clothing or suitable equipment, such as gloves with thermal protection or “cold handle” operating systems. • It is forbidden to operate the product with the door open or the glass broken.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS and health problems. • Install the product in a location that does not present a fire hazard and is equipped with power and air supplies and smoke outlets. • In the event of fire in the chimney, turn off the device, disconnect it from the mains and do not open the hatch.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION • If there are any issues, contact the retailer or a qualified technician authorised by MCZ. In the event of a repair, request the use of original spare parts. • Only use types of fuel recommended by MCZ (for Italy, pellets with a 6 mm diameter and pellets with a 6-8 mm diameter for other European countries), which must only be loaded with an automatic feed system.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS The warranty covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects. In the event of a fault, to benefit from the warranty, the customer must keep the warranty certificate and provide it along with the document given at the time of purchase to the Technical Service Centre.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS The company declines all liability for any damage which may be caused, directly or indirectly, to persons, animals or objects as a consequence of non compliance with any provision specified in the manual, especially warnings regarding installation, use and maintenance of the appliance.
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS RULES FOR INSTALLATION The product in question is a stove that uses wood pellets. Below is a list of the European regulations regarding the installation of the product: EN 12828 Heating systems design. CEI 64-8 Electrical systems with rated voltage not exceeding 1000 V AC and 1500 V DC. EN 1443 General chimney regulation EN 1856-1 metal smoke ducts EN 1856-2 metal smoke extraction channels...
  • Page 11: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by extruding sawdust which is produced during the processing of natural dried wood (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself and allows the pellets to be produced without glue or binders.
  • Page 12 2-INSTALLATION FOREWORD The installation position must be chosen according to the room, smoke extraction system and flue. Check with local authorities whether there are any restrictive regulations in force regarding the combustion air inlet, the smoke outlet system, the flue or the chimneypot. The manufacturer declines all responsibility in the event of installations that do not comply with the laws in force, incorrect room air exchange, electrical connection non-compliant with the standards and inappropriate use of the appliance.
  • Page 13 2-INSTALLATION FOREWORD The Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified manufacturer must be in possession of.
  • Page 14 2-INSTALLATION TECHNICAL SPECIFICATIONS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gases, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 15 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 6 FIGURE 5 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 16 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburnt oils reduces the cross-section, blocking the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimneypot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 17 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a), or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
  • Page 18 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Doors, windows, smoke outlets, cavities, ..1.5 m HORIZONTALLY Doors, windows, smoke outlets, cavities, ..0.3 m ABOVE Doors, windows, smoke outlets, cavities, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 19 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by plate data) if next to flammable parts such as wood etc.
  • Page 20: 3-Drawings And Technical Features

    3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS DIMENSIONS OF JAZZ HYDROMATIC 30 H1 STOVE / JAZZ HYDROMATIC 30 ACS H1 STOVE Ø80 Ø100 Ø80 Ø100...
  • Page 21 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL SPECIFICATIONS JAZZ HYDROMATIC 30 H1 JAZZ HYDROMATIC 30 ACS H1 Energy Efficiency Class Nominal output power 28.5 kW (24510 kcal/h) Nominal power output (H 27.1 kW (23306 kcal/h) Minimum output power 7.6 kW (6536 Kcal/h) Minimum power output (H 6.6 kW (5676 kcal/h)
  • Page 22: 4-Installation And Assembly

    4-INSTALLATION AND ASSEMBLY PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or disposed of as urban solid waste, in accordance with current regulations. After having removed the packaging make sure the product is intact.
  • Page 23 4-INSTALLATION AND ASSEMBLY Position the stove and connect it to the flue. The floor where the stove is placed must not be made of flammable material. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.
  • Page 24: 5-Cladding Assembly

    5-CLADDING ASSEMBLY Live electrical parts: only power the product once it has been fully assembled. Upon delivery, the stove has no ceramic cladding, as shown in the image below. Take the box with the ceramic panels (figure below) and prepare them for installation. The ceramic panels are already completely assembled;...
  • Page 25 5-CLADDING ASSEMBLY CERAMIC PANEL ASSEMBLY The ceramic panels “A” and “B” must be fastened to the decorative stove door by inserting the 12 M4x10 screws into the holes already present on the door frame. The ceramic panels “A” have 4 screws for fastening while the ceramic panels “B” only have 2. Technical Dept.
  • Page 26: 6-Disassembling The Side Panels

    6-DISASSEMBLING THE SIDE PANELS If any work is carried out on some components of the boiler or if you are just cleaning it, it may be necessary to remove the side panels. To remove the right side or front left panel “D” proceed as follows: •...
  • Page 27 6-DISASSEMBLING THE SIDE PANELS • lift the panel “D” and make the inserts “v” come out of the seats “s” on the stove structure Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 28 6-DISASSEMBLING THE SIDE PANELS To remove the right side or rear left panel “F” proceed as follows: • lift the pellet filling lid “E” • remove the two top screws “k” that secure the panel “F” to the stove...
  • Page 29 6-DISASSEMBLING THE SIDE PANELS • lift the panel “F” and make the inserts “v” come out of the seats “s” on the stove structure Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 30 A higher return temperature reduces the formation of condensation of the fumes and extends the life of the boiler. Valves available on the market offer various calibrations. MCZ recommends using the model provided. The thermostatic sensor immersed directly in the fluid “feels” the temperature and diverts the route according to the required value (55°C).
  • Page 31: 7-Opening The Doors/ Pellet Door And Turbulators Door

    7-OPENING THE DOORS/ PELLET DOOR AND TURBULATORS DOOR DOOR OPENING ATTENTION! The door must be closed properly for the stove to work correctly. The firebox door and the lower door for cleaning the ash must only be opened with the stove cold and off. If the doors are opened while the stove is running, a system will trigger the alarm and the stove will turn off.
  • Page 32 7-OPENING THE DOORS/ PELLET DOOR AND TURBULATORS DOOR OPENING THE TURBULATORS DOOR “C” AND PELLET DOOR “E” To open the front upper door “C”, hold the handle “o” located to the right and lift the cover. The same procedure applies for the pellet filling door “E”. Attention! Hot parts, use the supplied glove...
  • Page 33: 8-Installation Of Additional Devices

    8-INSTALLATION OF ADDITIONAL DEVICES INSTALLATION OF MODEM “M”/WEB-WIFI INTERFACE “N” (ACCESSORY) Install the Modem “M” or the Web-Wi-Fi-Interface “N” using the holes on the back of the product and follow the instructions on the product chosen. USB SOCKET There is a USB socket on the back of the stove, if a software update is required; the ceramic/metal parts do not have to be removed to reach the socket directly in the circuit board (pos.12 in the PCB).
  • Page 34: 9-Loading The Pellets

    9-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the door “E”. Pour the pellets into the tank. This is easier if performed in two steps: Pour half of the contents into the tank and wait for the fuel to settle on the bottom. Then pour in the rest.
  • Page 35 9-LOADING THE PELLETS SAFETY WHAT TO DO IF SMOKE LEAKS INTO THE ROOM OR IN CASE OF EXPLOSION DAMAGING THE DEVICE: SWITCH IT OFF, VENTILATE THE ROOM AND IMMEDIATELY CONTACT THE INSTALLER/TECHNICIAN IN CHARGE OF ASSISTANCE. User Training In ALL cases, the technician in charge of installation and first-start-up MUST carry out a thorough handover of the appliance to the owner / end user.
  • Page 36: 10-Hydraulic Connection

    10-HYDRAULIC CONNECTION PLUMBING SYSTEM CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialised personnel who are capable of carrying out installation properly in compliance with current standards in the country of installation. The manufacturer will not be held responsible for damage to persons or property in the event of failed operation if the aforementioned warning is not complied with.
  • Page 37 10-HYDRAULIC CONNECTION DIAGRAM FOR CONNECTION WITH HYDRAULIC KIT FOR DOMESTIC HOT WATER PRODUCTION (ACS VERSION) 2 - SAFETY VALVE 5 - DOMESTIC HOT WATER INLET 3 - FILLING TAP 6 - HEATING RETURN 4 - DOMESTIC HOT WATER OUTLET 7 - HEATING DELIVERY Technical Dept.
  • Page 38 110°C and that reaches the outside for any water outlet. The rubber fitting is not supplied with the boiler but may be supplied with spare part code 41501899900 (contact the MCZ GROUP Service) The manufacturer of the appliance is not liable for any flooding caused by the safety valves being triggered if these have not been joined properly to the outside of the product and to a proper collection and evacuation system.
  • Page 39 10-HYDRAULIC CONNECTION CONNECTING THE SYSTEM Make the connections to the corresponding fittings shown in the diagram on the previous pages. Make sure the pipes are not placed under tension or undersized. IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO GET RID OF RESIDUES AND DEPOSITS.
  • Page 40 10-HYDRAULIC CONNECTION WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers. Therefore, please GET YOUR PLUMBER’S ADVICE CONCERNING: •...
  • Page 41: 11-Electrical Connection

    11-ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used.
  • Page 44 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901841000 REV 2 20/03/2019...

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