Page 1 PrograMill One Operating Instructions ivoclardigital.com...
Page 3: Table Of Contents
Working areas, potential hazards and safety measures on the device Safety instructions for potential hazard areas Safety instructions for individual operating phases Design and Function Marking and labelling of PrograMill One Design of PrograMill One [PrograMill One] app and tablet Transportation and Assembly...
Page 4 Table of Contents Initial Operation Connecting the device to the power supply Connecting PrograMill One to the local network (LAN) Switching on the tablet Connecting the tablet to the network via WLAN Switching on PrograMill One (for the first time)
Page 5 Table of Contents Cleaning and Maintenance Work for the User Cleaning and maintenance table Performing the automatic cleaning procedure Carrying out manual cleaning work on the housing and in the milling chamber Decommissioning 10.1 Storing the device 10.2 Disposing of the device Repair 11.1 Authorized service partners...
Page 6: About This Document
About this Document These Operating Instructions will familiarize you with the PrograMill One features. PrograMill One is a modern 5-axis milling system for dental applications. This device has been developed and produced according to the latest state-of-the-art technology. Improper use can be dangerous. Please observe the relevant safety instructions and read the Operating Instructions carefully.
Page 7: Signs And Symbols
About this Document Signs and symbols 1.2.1 Warnings Warnings are used in these Operating Instructions to warn you of a risk of injury to persons and/or damage to property. 1. Please always read and observe these warnings. 2. Follow all measures marked with the warning symbol and warning word. Depending on the severity and probability of the danger, the following warning levels are distinguished: Warning...
Page 8: Abbreviations
About this Document 1.2.2 Signs and symbols Symbol Significance Additional information, e.g. for better understanding, for simplifying workflows or for further information. Prerequisite which must be followed before the subsequent actions can be performed. Individual steps which you must perform. 1., 2.
Page 9: Revision And Validity
For details on the applicable documents, please contact your local trade partner or go the download section of Ivoclar Vivadent at http://www.ivoclarvivadent.com. Document Clarification Checklist for your PrograMill One Information about requirements that must be observed for transportation, installation and use of PrograMill One...
Page 10: Safety
• Composite blocks (Tetric CAD) Only approved blocks and tools can be identified and thus be used by PrograMill One via a data matrix code on the block or on the tool, which ensure that misapplication is nearly impossible. Basically, all Ivoclar Vivadent materials and tools in their respective categories are suitable for processing (“Approved tools for glass-ceramic / composite blocks”, page 139).
Page 11 Safety 2.1.1 Potential improper use The device is not suitable for milling procedures outside of the dental field. The following is considered as misuse of the system: • Non-compliance with the specified intended use, intended operator specifications or intended environment •...
Page 12: Operator's Obligations
Safety Operator’s obligations The operator is responsible for the safe operation of the device.  Ensure compliance and control: a. Intended use b. Statutory or other safety and accident prevention regulations  Only operate the device in a technically perfect condition, in a proper, safety-conscious and risk-conscious manner and while observing these Operating Instructions.
Page 13: Personal Protective Equipment
Safety Personal protective equipment  If loud operating noise cannot be prevented (sound level ≥ 80 dB(A)), use hearing protectors during milling.  For protection against milling dust, vapours or other particles of dental materials during cleaning work wear a protective mask (half mask with protection class FFP3). ...
Page 14: Working Areas, Potential Hazards And Safety Measures On The Device
Safety Working areas, potential hazards and safety measures on the device As an operator, you are working at the areas described below. The device is built according to state-of-the-art technology and recognized technical safety regulations. Hazardous areas, which cannot be avoided by design, are equipped with appropriate protective devices.
Page 15 Safety Safety Working area Tasks / Work measures Protective effect Milling Cleaning when Locking the • Protection against chamber the device loading aid. crushing and cutting stands still Access to the injuries from the tools milling chamber • If the loading aid is is not possible removed, the device will during...
Page 16: Safety Instructions For Potential Hazard Areas
PrograMill One.  Take appropriate measures in the case of radio interference, e.g. a new orientation, a new device position of PrograMill One or isolating measures.  Only use the original accessories recommended and supplied by the manufacturer. Failure to do so can result in increased interference emissions or decreased immunity of PrograMill One.
Page 17 Before connecting the device, check that the supply voltage and frequency are correct at the point of installation (“Electrical data”, page 137 and the information on the type plate, see “Marking and labelling of PrograMill One”, page 21).  To avoid injury to the user and for cooling reasons and fire protection, never remove the housing covers.
Page 18: Safety Instructions For Individual Operating Phases
Safety Safety instructions for individual operating phases 2.8.1 Transport  Only transport the device according to the description in these Operating Instructions (“Transportation and Assembly”, page 29).  In order to avoid corrosion on the device and subsequent damage to the device, transport and store the device only within the permissible temperature range and ambient conditions (“Ambient conditions”, page 137).
Page 19 Safety Unsupervised operation: The machine may be operated unsupervised, provided the national and local laws and provisions allow for such action and provided that they are observed. Furthermore, the requirements of the respective insurance company must be met.  Never use the device if the milling chamber is heavily soiled. ...
Page 20: Design And Function
• Tablet with corresponding [PrograMill One] app to control the milling machine The PrograMill One system is not a stand-alone system, it is supplied with – depending on the ordered system architecture – an extending software. Ivoclar Digital system solution For more information on CAD-integrated solutions, see further documentation.
Page 21: Marking And Labelling Of Programill One
Design and Function Marking and labelling of PrograMill One PrograMill One has the product name “PrograMill One” and the Ivoclar Digital logo marked on the front side. The back of the milling machine has a type plate attached: 2019 Description...
Page 22: Design Of Programill One
Design and Function Design of PrograMill One 3.2.1 Front side...
Page 23 Design and Function Description Function OSD ring Display device status Milling chamber Processing blocks / workpieces Material and tool changer (under the Cartridge for blocks and tools for the secure housing cover) pending milling jobs: • Max. 5 blocks with the adapted Ivoclar Vivadent standard holder or "ESD pin B axis for One”...
Page 24 Design and Function 3.2.2 Back side 2019 Description Function Network connection Connection to the power supply LAN connection Connection to the local network On / Off switch Switching the device on and off...
Page 25 Design and Function 3.2.3 Milling chamber To increase the visibility of the components in the milling chamber, the screen will be hidden in the following pictures. Description Function Spindle • Rack for milling, grinding or cleaning tools • Milling the blocks Inserted milling, grinding or cleaning tool Processing and changer arm...
Page 26 Design and Function 3.2.4 Material and tool changer The material and tool changer is not accessible to the user. This chapter is only intended to explain how the device is equipped with blocks and tools. The user can conveniently equip the material and tool changer via the loading aid. The processing and changer arm provides the tool holders (pos.
Page 27 Design and Function Description Function Camera below cover Identification of tools and blocks via the data matrix code for later use in a milling job. Block cartridge (5 x) • Reception for one block holder with one block. • The device has space for five blocks. Tool cartridge (4 x) •...
Page 28: Programill One] App And Tablet
Design and Function [PrograMill One] app and tablet PrograMill One is operated via the [PrograMill One] app on the supplied tablet. PrograMill One The [PrograMill One] app will be installed during the set-up procedure. Information on operating the tablet can be found in the manufacturer’s Instructions for Use.
Page 29: Transportation And Assembly
Make sure the following requirements are complied with:  Observe the technical specifications for the operation and set-up site (“Supporting documents”, page 9, Checklist for PrograMill One).  Observe the technical network specifications (“Supporting documents”, page 9, Checkliste for PrograMill One).
Page 30 Transportation and Assembly  Place the device on a solid working surface as shown in the picture (1), otherwise buzzing and rattling noises will occur due to the vibration.  If placed on a surface with table legs, position the device precisely above the legs in order to minimize vibration transmission.
Page 31: Transporting The Device To The Place Of Work
Transportation and Assembly Transporting the device to the place of work WARNING! Risk of injury from the device tipping over or falling down. Crushing of extremities. Damage to the device.  Only use suitable means of transportation (e.g. fork lift trucks, capacity least 50 kg). ...
Page 32: Unpacking The Unit
Transportation and Assembly Unpacking the unit WARNING! Risk of injury due to heavy lifting or the device falling down. Injuries to the back due to overloading. Crushing of extremities. Damage to the device.  Remove the device from the inner box with at least two people. ...
Page 33 Transportation and Assembly 5. Open the inner box (4). 6. Remove the polystyrene from the box (5). 7. Remove the accessories box from the box (6). 8. With one person on each side, grip the handholds and lift the device out of the box (7).
Page 34: Setting-Up The Unit
Transportation and Assembly Setting-up the unit WARNING! Risk of injury due to heavy lifting or the device falling down. Injuries to the back due to overloading. Crushing of extremities. Damage to the device.  Remove the fabric cover with handholds once it is positioned on its definitive working surface.
Page 35 Transportation and Assembly 3. Remove the fabric cover (3). 4. Position the device on the workplace surface so that the operator is able to see all optical signals of the OSD ring at any time and control all operating elements, components and connections. 5.
Page 36: Checking Delivery Contents And Condition
Transportation and Assembly Checking delivery contents and condition Please be aware that as a result of the machine approval process, residual debris may be present in the milling chamber. This does not constitute a product deficiency. 1. Unpack the device at the place where it is used (“Unpacking the unit”, page 32). 2.
Page 37: Initial Operation
Ivoclar Digital.  Ensure that the power supply requirements are correct (“Electrical safety”, page 17, “Electrical data”, page 137 and type plate, see “Marking and labelling of PrograMill One”, page 21) 1. Connect the power cable to the power connection (1) in the device.
Page 38: Connecting Programill One To The Local Network (Lan)
Initial Operation Connecting PrograMill One to the local network (LAN) Your device supports Ethernet LAN. You can connect to a local area network (LAN). • Only use the supplied patch cable or the original spare part. • Your in-house technician or network administrator can help you configure and use LAN connections.
Page 39: Switching On The Tablet
Information on operating the tablet can be found in the manufacturer’s Instructions for Use. Connecting the tablet to the network via WLAN  WLAN connection is available to the network in which PrograMill One can be found.  The corresponding access data is available.
Page 40: Connecting The Tablet And Programill One
PrograMill One in the local network. At a later stage, other PrograMill One units, which are also connected to the local network, can be connected to the app via [Service - Settings - Scan for machines] (with CAD integrated systems, this function may differ).
Page 41: Removing The Transport Protection And Preparing For Initial Operation
For security reasons, the wizard will prompt you to acknowledge the following steps via the app.  The tablet and PrograMill One are switched on (“Switching on PrograMill One (for the first time)”, page 39).  The tablet and PrograMill One are logged in to the same network.
Page 42 Initial Operation 5. Shift the transport lock over the spindle (1). 6. Remove transport lock from the milling chamber (2). 7. Hold the cover and collection container in a slightly tilted position and insert it into the milling chamber (1). 8.
Page 43 Initial Operation 5.7.1 Inserting block and tool holders After the removal of the transport safety lock, you will be prompted to subsequently insert all block and tools holders into the device. For safety reasons, the Wizard asks you to additionally confirm the following steps in the app. CAUTION! Sharp edges on the block holder.
Page 44 Initial Operation CAUTION! Sharp edges on tool holder. Cutting injuries.  Only grasp the tool holder on the closed sides (front and back side). The tool holder is equipped with an arrow that indicates the correct insertion direction of the tool holder into the loading aid.
Page 45 Initial Operation 5.7.2 Inserting tools for calibration After having inserted the block and tool holders, you will be prompted to insert the ESD pins “ESD pins B axis for One” and “ESD pin tool holder for One” one by one into the device. The ESD pins will be manually inserted into the processing and changer arm in the milling chamber.
Page 46 Initial Operation 5. Follow the instructions in the app. 6. Remove the loading aid according to the instructions in the app. 7. Remove the “ESD pin B axis for One”. 8. Insert the “ESD pin tool holder for One” as shown with the shaft phases pointing downwards into the processing and changer arm.
Page 47 Initial Operation 5.7.3 Inserting the cleaning tool into the material and tool changer After calibration, you will be prompted to insert the cleaning tool into the device (“Performing the automatic cleaning procedure”, page 127). CAUTION! Sharp edges on the tool holder. Cutting injuries.
Page 48 Initial Operation CAUTION! Cleaning tool is the wrong way around or has been inserted with the wrong ring. Damage to the device. Damaged changer.  Insert the cleaning tool into the tool holder according to the instructions.  Do not insert with force. If the cleaning tool wobbles in the tool holder, this is an indication that it has been inserted incorrectly.
Page 49: Using The App On Other Mobile Devices
 WLAN is connected to the network in which PrograMill One can be found. 1. Download the [PrograMill One] app from the respective store (iTunes, Play Store etc.) onto your mobile device. 2. Start the [PrograMill One] app and connect to PrograMill One (“Connecting the tablet and...
Page 50: Operating The Operating Panel
 The [PrograMill One] app will start.  When PrograMill One is connected to the app and the tablet, the start screen will be shown (“Overview of the [PrograMill One] app”, page 51).  If PrograMill One is not connected to the app and the tablet, the menu [Auto-Connect]...
Page 51: Overview Of The [Programill One] App
Operating the Operating Panel Overview of the [PrograMill One] app The [PrograMill One] app consists of the following areas: PrograMill One Element Description Reference Navigation panel Display of the device name Main area Main display area of the active menu...
Page 52 Operating the Operating Panel Element Description Reference Main menu [Cases] Status overview of milling jobs “Main menu [Cases]”, in 3 tabs: page 56 • New / pending milling jobs • Running milling jobs • Completed milling jobs Main menu [ToDo] Tasks to be performed by the “Main menu [ToDo]”, user (job-dependent), e.g.:...
Page 53: Main Menu [One]
Operating the Operating Panel Main menu [One] In the main menu [One] you can check the current status of your device at a glance. PrograMill One Element Description Reference Tasks Tasks that will be due “Pending tasks”, page 54 shortly...
Page 54 Operating the Operating Panel Depending on the device status, the following additional information may be shown: • Shut down button • Notifications on available updates • Notifications on occurred errors 6.3.1 Pending tasks The task symbols are defined as follows: Element Designation Description...
Page 55 Operating the Operating Panel Element Designation Description Reference Error A device-specific error “Troubleshooting / error occurred table”, page 117 Transport Transport mode is active “Removing the transport (initial start-up) protection and preparing for initial operation”, page 41 Maintenance Device is in maintenance “Main menu [Service]”, mode;...
Page 56: Main Menu [Cases]
Operating the Operating Panel Main menu [Cases] In the main menu [Cases] all milling jobs assigned to PrograMill One are edited. It is divided into 3 sections: • New / pending milling jobs ( “Tab [New]”, page 57) • Running milling jobs ( “Tab [Selected]”, page 60) •...
Page 57 You can transfer as many milling jobs as required to PrograMill One for later processing. PrograMill One can process a maximum of 5 milling jobs in one milling sequence in the Multi mode (5 blocks can be placed in the material and tool changer). This milling sequence can be defined as required by the user.
Page 58 Symbol Delete the milling job “Deleting a not required from the list and remove milling job”, page 114 from PrograMill One Status of the milling job The colour of the outer “Status of the milling job”, ring indicates the status...
Page 59 Operating the Operating Panel 6.4.2 Type of milling job The symbols show which type of restoration is produced with the milling job. The list below corresponds to the state of knowledge of the device at the time of going to print.
Page 60 Operating the Operating Panel 6.4.4 Tab [Selected] In the tab [Selected] a maximum 5 prioritized milling jobs are shown. In this tab, processing is started or if necessary paused. After having successfully processed a job, it is transferred to the [Finished] tab and will no longer be displayed in the [Selected] tab.
Page 61 Operating the Operating Panel Element Description Reference Processing 1, 2, 3, etc. Milling job ready for “Preparing milling jobs”, status of the milling, not yet started page 89 milling jobs Milling job is being (status only) processed Milling job not yet started Type and status Type of restoration produced and...
Page 62 Operating the Operating Panel Element Description Reference Before starting • Top task from the main menu • Device-related tasks: the job [Cases] “Status displays in the section • Examples: Water change, filter [Maintenance]”, change, insert block, insert tool, page 69 etc.
Page 63 Operating the Operating Panel Examples: Status Description • Before starting the job • 3 milling jobs are pending. • No milling jobs are ready for machining. • For each milling job, at least one task must be carried out in the [ToDo] section.
Page 64 Operating the Operating Panel Status Description • During processing of the milling jobs. • The first milling job is currently being processed. • All other milling jobs are in the processing queue. • During processing of the milling jobs. • After completion of the first milling job, other milling jobs were paused and can be restarted at any time (“Pausing the processing of milling jobs after the...
Page 65 Operating the Operating Panel 6.4.5 Structure of the tab [Finished] In the tab [Finished] all successfully completed milling jobs are displayed. Via this tab, milling jobs can be completed and the finished restorations can be unloaded. Inlay | 45 Element Description Reference Status display...
Page 66: Main Menu [Todo]
Operating the Operating Panel Main menu [ToDo] PrograMill One provides optimal support in preparing your milling jobs. The main menu [ToDo] displays all tasks that are still required to perform the selected milling jobs (“Preparing milling jobs”, page 89). This includes: •...
Page 67 Operating the Operating Panel In the main menu [ToDo] the following information is shown: Element Description Reference Section [Maintenance] List of device-related • “Status displays in the tasks, e.g. refill water (the section [Maintenance]”, above illustration shows page 69 all tasks which can occur •...
Page 68 Operating the Operating Panel If you tap on the respective list entry, the Wizard will guide you step by step through the processing of the respective task(s). Example: Insert the required blocks into the block holder (example illustration): After successfully completing the tasks, the jobs can be started in the [Cases] menu (“Main menu [Cases]”, page 56).
Page 69 Operating the Operating Panel 6.5.1 Status displays in the section [Maintenance] In the [Maintenance] section, the symbols provide information on the status of the tank, the filter, and the cleaning status of the unit. If you tap on the respective list entry, the Wizard will guide you step by step through the processing of the respective task(s) (e.g.
Page 70 Operating the Operating Panel 6.5.2 Status displays in the section [Blocks] In the [Blocks] section, the symbols provide information on the status of the respective blocks. The ID shows the user which blocks are actually required for the upcoming milling jobs. By tapping on the respective entry in the list, you can call up the corresponding Wizard, which will then guide you through the upcoming task (insert missing block, unload unused block, etc.).
Page 71: Main Menu [Service]
Operating the Operating Panel 6.5.4 Status displays in the section [Identification] In the [Identification] section, the symbols provide information that there are still non- identified tools or blocks: By tapping on the respective entry in the list, you can start the identification manually. As an alternative, you can wait for the automatic identification by the device.
Page 72 Start pump for a few pump seconds in order to drain liquid from the milling chamber Shut down Shut down PrograMill One “Shutting the device down and switching it off”, page 115 Settings Perform app settings / app “Section [Settings]”, page 79...
Page 73 Block is inserted and marked for identification: The Data Matrix Code on the shaft will be read by the camera integrated into PrograMill One. Block is inserted and correctly “Removing blocks and restorations identified. It is not required for any of which are no longer required”,...
Page 74 Operating the Operating Panel Element Description Reference Block is inserted and correctly “Preparing milling jobs”, page 89 identified. It is required for one of the upcoming milling jobs and is assigned to this job. Bock has not yet been identified. •...
Page 75 Operating the Operating Panel Element Description Reference ESD pin B axis for One is in the “Inserting tools for calibration”, material and tool changer. page 45 ESD pin B axis for One is in the material and tool changer. Calibration is being conducted. ESD pin tool holder for One is in the material and tool changer.
Page 76 Operating the Operating Panel 6.6.2 Section [Tools] In the [Tools] section, you can see and change the status of the tools inserted in the material and tool changer. The following list of features corresponds to the state of knowledge at the time of going to print.
Page 77 Operating the Operating Panel Element Description Reference Tool has not yet been identified. • “Device Messages and Trouble- It is required for one of the upcoming shooting”, page 116 milling jobs and is assigned to this • “Manually registering a non- job.
Page 78 Operating the Operating Panel The respective tool service life in % is shown below the inserted tools. In order to register those tools manually that could not be identified by the device, tap this symbol: For more information, please refer to the following sections: •...
Page 79 If a function is inactive during a particular device status, it will be greyed out. The update function will only be shown if a corresponding update for the device is available. In the section [Settings] the following information is shown: PrograMill One PrograMill One Element...
Page 80 Reference Scan for • When the app is initially “Connecting the tablet and machines started: Connect the tablet PrograMill One”, page 40 or other mobile device with a PrograMill One device in your local network • During operation: Connect the tablet or other mobile...
Page 81: Editing Milling Jobs
PrograMill One receives the defined milling jobs from your Ivoclar Digital system solution. To find out how to design restorations and transfer the milling jobs to PrograMill One, see the relevant Operating Instructions for your Ivoclar Digital system solution (“Supporting documents”, page 9).
Page 82 Editing Milling Jobs Designation Type of material Coolant fluid Main tank with red For all materials with the Distilled water (according colour code exception of zirconium to VDE0510) and oxide PrograMill Fluid for One Additional tank with Exclusively for zirconium Exclusively distilled water yellow colour code oxide...
Page 83: Changing/Refilling The Water In The Main Tank And Changing The Filter
Editing Milling Jobs Changing/Refilling the water in the main tank and changing the filter The following description applies to all material types with the exception of zirconium oxide. When processing zirconium oxide milling jobs, refer to the section “Special procedure to process zirconium oxide”, page 81.
Page 84 Editing Milling Jobs NOTICE! Clean the filter, release the coolant fluid into the water circulation. Damage to the device. Danger to the environment.  Do not rinse the filter, but instead, change and dispose of as described in this chapter. ...
Page 85 Editing Milling Jobs 7.2.2 Changing / Refilling the water of the tank If you want to change or refill the water only, proceed as follows: 1. Completely remove the tank from the device (1). 2. Turn the tank lid half-turn in the direction of the arrow (2) until it is released from the tank.
Page 86 Editing Milling Jobs 8. Screw the tank lid onto the tank in the direction of the arrow (1). 9. Finalize the coolant fluid / filter change (“Finalizing coolant fluid / filter change”, page 88). 7.2.3 Changing the filter If you want to change the filter, proceed as follows: 1.
Page 87 Editing Milling Jobs 4. Turn the filter in the direction of the arrow (1) and remove it from the tank (2). 5. Dispose of the used filter according to country-specific regulations. 6. Dispose of the filter contents according to the instructions (see safety data sheet Coolant Concentrate PrograMill Fluid for One, “Supporting documents”, page 9).
Page 88 Editing Milling Jobs 8. Screw the tank lid back onto the tank in the direction of the arrow (1). 9. Finalize coolant fluid / filter change (“Finalizing coolant fluid / filter change”, page 88). 7.2.4 Finalizing coolant fluid / filter change ...
Page 89: Preparing Milling Jobs
Milling jobs have been defined in the Ivoclar Digital system solution and transferred to PrograMill One. You can either use PrograMill One with the Wizard in the main menu [ToDo] to prepare the device for processing milling jobs, or insert the tools and blocks independently in the main menu [Service].
Page 90 Editing Milling Jobs Operating the material and tool changer via the main menu [ToDo]  You are in the main menu [ToDo].  The material and tool changer is not active.  In the [Tools] section, in the list of required tools, tap the tool of your choice.
Page 91 Editing Milling Jobs Operating the material and tool changer via the main menu [Service]  You are in the main menu [Service].  The material and tool changer is not active. 1. Select the sub-menu [Tools] 2. In the list of tools, tap on the position of your choice.
Page 92 Editing Milling Jobs Inserting the tools into the device using the loading aid For easy handling, the tools are inserted into the loading aid in specially designed tool holders with a marked insertion direction, and then transferred to the material and tool changer. The position of the tools in the tool holder is specified by the Wizard displayed on the app.
Page 93 Editing Milling Jobs NOTICE! Tools are the wrong way around or have been inserted with the wrong ring. Damage to the device. Damaged tools.  Insert the tools into the tool holder according to the instructions.  Do not insert with force. If the tool wobbles in the slot, this is an indication that the tool has been inserted incorrectly.
Page 94 Editing Milling Jobs 6. Start manual identification of the tool in the menu [ToDo] (e.g. faster start of milling job possible in the Single mode). – or – Have the tool automatically identified by the machine (e.g. if several tools are inserted in the Multi mode).
Page 95 Editing Milling Jobs 7.3.2 Removing unnecessary, worn or defective tools The service life of a tool is dependent on the block material. Information on service life can be found in the app. You can either remove tools with help of the Wizard in the main menu [ToDo] or, as an advanced user, remove them independently from the material and tool changer via the main menu [Service].
Page 96 Editing Milling Jobs  You can now remove the tool (“Removing tools from the device via the loading aid”, page 97).  The app shows a Wizard which will guide you step by step through the removal process. Operating the material and tool changer via the main menu [Service] ...
Page 97 Editing Milling Jobs Removing tools from the device via the loading aid CAUTION! Sharp edges on the tool holder. Risk of cutting injury  Only grasp the tool holder on the closed sides (front and back sides). CAUTION! Sharp edged tools! Cutting injuries by sharp cutting edges! ...
Page 98 Editing Milling Jobs 2. Remove the tool from the tool holder. 3. Dispose of worn tools. – or – Tools which will be reused must be kept in the correct position for safe identification and protected against damage. 4. Insert new tool in tool holder or place the empty tool holder into the device (“Inserting tools”, page 89).
Page 99 Editing Milling Jobs 7.3.3 Inserting blocks You can either place blocks with help of the Wizard in the main menu [ToDo] or, as an advanced user, remove them independently from the material and tool changer via the main menu [Service - Blocks]. In the menu [ToDo] only the blocks which are required for the milling jobs will be displayed.
Page 100 Editing Milling Jobs Operating the material and tool changer via the main menu [Service]  You are in the main menu [Service].  The material and tool changer is not active. 1. Select the sub-menu [Blocks] 2. In the list of blocks, tap on the position of your choice.
Page 101 Editing Milling Jobs Inserting the block into the device using the loading aid For easy handling, the blocks are inserted into the loading aid in specially designed block holder(s) with a marked insertion direction, and then transferred to the material and tool changer.
Page 102 Editing Milling Jobs The hexagon on the block shaft can only be correctly inserted in the block holder in one direction (installation safety). The correct alignment of the block in the block holder is shown on the block holder (alignment by means of the illustration and the Data Matrix Code on the shaft of the block).
Page 103 Editing Milling Jobs 3. Insert the block holder with the block in position into the loading aid according to the specified insertion direction (1). 4. Place the block holder into the loading aid (2). 5. Press the lever on the loading aid upwards until a resistance is felt.
Page 104 Editing Milling Jobs 7.3.4 Removing blocks and restorations which are no longer required You can remove the blocks and any defective restorations from the material and tool changer using the Wizard in the main menu [ToDo] or in the main menu [Service]. In the menu [ToDo] only the blocks which are required for the milling jobs will be displayed.
Page 105 Editing Milling Jobs Operating the material and tool changer via the main menu [Service]  You are in the main menu [Service].  The material and tool changer is not active. 1. Select the sub-menu [Blocks] 2. In the list of blocks, tap on the position of your choice.
Page 106 Editing Milling Jobs Removing the block from the device via the loading aid 1. Remove the block holder with the block from the loading aid in the direction of the arrow. 2. Removing the block from the block holder. 3. Dispose of the defective block according to the specifications in the instructions.
Page 107: Starting Individual Milling Jobs (Single Mode)
Editing Milling Jobs Starting individual milling jobs (Single mode) In the main menu [Cases], tab [New], all milling jobs transmitted from the Ivoclar Digital system solution to PrograMill One, which are waiting for processing, are displayed (“Tab [New]”, page 57).
Page 108: Starting Several Milling Jobs (Multi Mode)
You can transfer as many milling jobs as required to PrograMill One for later processing. PrograMill One can process a maximum of 5 milling jobs in one milling sequence in the Multi mode (5 blocks can be placed in the material and tool changer).
Page 109 Editing Milling Jobs In order to delete a job from the selection, click on the symbol at the respective position next to the milling job: All milling jobs that succeed the deleted job will move one position up in the list. 3.
Page 110 The current milling job is processed until it is complete. Once the current milling job has finished, PrograMill One stops. 2. In order to continue processing (milling jobs 2 and 3), tap the symbol in the status display: ...
Page 111: Performing An Emergency Stop
Editing Milling Jobs Performing an emergency stop Use the emergency stop only in the most extreme case, e.g. in order to prevent possible damage to the spindle, processing and changer arm or tools, including overheating of the device. After an emergency stop, the running milling job can be restarted. CAUTION! Stopping a running milling job.
Page 112: Completing / Unloading The Finished Milling Job
Editing Milling Jobs Completing / unloading the finished milling job 7.7.1 Completing the milling job and removing the finished restoration Completing the milling job  All milling jobs have been completed.  You are in the main menu [Cases] in the tab [Finished]. ...
Page 113 Editing Milling Jobs Removing the finished restoration at the loading aid 1. Remove the block holder with the block from the loading aid in the direction of the arrow. CAUTION! Sharp edges on the restoration. Cutting injuries.  Only grasp the restoration at the metal shaft. 2.
Page 114: Deleting A Not Required Milling Job
Editing Milling Jobs 7.7.2 Cleaning the restoration WARNING! Insufficient cleaning of the restoration before insertion. The restoration fails in the patient’s mouth. Risk of aspiration or swallowing. Coolant fluid residues on the restoration. Nausea or allergy. Damage to the restoration during further processing.
Page 115: Shutting The Device Down And Switching It Off
During the shut-down, the OSD ring blinks white, from the milling chamber towards the On / Off switch. 2. Turn the On / Off switch at the back of PrograMill One from I to 0.  The device is switched off.
Page 116: Device Messages And Troubleshooting
Device Messages and Troubleshooting Device Messages and Troubleshooting The device informs you via the OSD ring and the displays in the [PrograMill One] app about the state of your device, pending tasks and potential problems. In the event of an error, first check the displays in the app.
Page 117: Messages In The App
Device Messages and Troubleshooting Messages in the app PrograMill One informs you about the mode it is in (e.g. maintenance mode, transport mode) as well as about any errors and warnings. They are displayed as messages in tablet. Follow the instructions in the app which will guide you through the respective tasks to be carried out step by step.
Page 118 Device Messages and Troubleshooting Error Possible reason(s) Solution Device does not shut down Milling jobs currently being • Wait until processing has processed haven’t been finished. finished • Try to repeat shut-down. No network connection • Check network connection and restore if necessary.
Page 119 Device Messages and Troubleshooting Error Possible reason(s) Solution Failed milling job Tool / block is broken • Eject tool / block (“Removing unnecessary, worn or defective tools”, page 95). • Insert a suitable tool / block (“Inserting tools”, page 89 and “Inserting blocks”, page 99).
Page 120 Device Messages and Troubleshooting Error Possible reason(s) Solution Tool / block is broken Tool service life has been • Eject tool / block exceeded. (“Removing unnecessary, worn or defective tools”, Construction error in the page 95). CAD software • If tool / block cannot be Error in the work removed: Contact your preparation or milling path...
Page 121: Manually Registering A Non-Identified Block
Device Messages and Troubleshooting Manually registering a non-identified block If the Data Matrix Code on the shaft of a block cannot be read out during the identification process, you can register the block manually. To do so, proceed as follows: 1.
Page 122 Tetric CAD Tetric ® Tetric ® PrograMill One ESD-Pin for One ESD-Pin B-Axis for One 3. Tap on the desired block type. 4. To confirm the block type and to make additional settings (e.g. choose the shade, define the sinter shrinkage), follow the instructions in the app.
Page 123: Manually Registering A Non-Identified Tool
Device Messages and Troubleshooting Manually registering a non-identified tool If the Data Matrix Code on the shaft of a tool cannot be read out during the identification process, you can register the tool manually. To do so, proceed as follows: ...
Page 124 Unidentifiable in slot 1 Tools PrograMill tool red g0.5 for One PrograMill tool red g1.2 for One PrograMill One Cleaning tool for One ESD-Stift-B-Achse for One 3. Tap on the desired tool type. 4. To confirm the tool type, follow the instructions in the app.
Page 125: Cleaning And Maintenance Work For The User
Cleaning and Maintenance Work for the User This chapter deals exclusively with the cleaning of the PrograMill One. Information on cleaning the tablet can be found in the manufacturer’s Instructions for Use. Water which is mixed with coolant concentrate must be collected separately and disposed of according to country specific requirements.
Page 126: Cleaning And Maintenance Table
Cleaning and Maintenance Work for the User Cleaning and maintenance table The operator is solely responsible to observe the cleaning and maintenance intervals stated below. In some cases, you will receive additional information in the main menu [ToDo] or in the status display in the main menu [Cases] in the tab [Selected], see column [Interval].
Page 127: Performing The Automatic Cleaning Procedure
Cleaning and Maintenance Work for the User Performing the automatic cleaning procedure The cleaning process starts automatically after a series of milling jobs have been completed and takes about 4 minutes. A special cleaning tool is required to carry out cleaning (included in the delivery). Upon initial start up, the cleaning tool is inserted in the same way as a tool into the material and tool changer and usually remains in the device.
Page 128: Carrying Out Manual Cleaning Work On The Housing And In The Milling Chamber
Cleaning and Maintenance Work for the User Carrying out manual cleaning work on the housing and in the milling chamber 9.3.1 Preparing for cleaning  The cleaning tool is in the material and tool changer (“Inserting the cleaning tool into the material and tool changer”, page 47).
Page 129 Cleaning and Maintenance Work for the User 9.3.2 Uninstalling and cleaning the loading aid 1. Remove the loading aid (1) in the direction of the arrow. 2. Wipe with a soft cloth dampened with water. 9.3.3 Cleaning the housing WARNING! Improper cleaning of the device. Voltage-carrying components come into contact with moisture.
Page 130 Cleaning and Maintenance Work for the User 9.3.4 Cleaning the milling chamber CAUTION! Skin contact with the coolant fluid. Residues enter the water circuit. Skin irritation. Danger to the environment due to leaking coolant fluid.  When handling the coolant liquid and components which could contain the fluid (tank, collection container, etc.), wear gloves.
Page 131 Cleaning and Maintenance Work for the User For safety reasons, a Wizard in the app will guide you step by step through the individual cleaning tasks. 1. Remove excess water with a dry towel. 2. Grasp the collection container (2) and cover (2) by the handle (1).
Page 132 Cleaning and Maintenance Work for the User NOTICE! Contact with the membrane or the spindle when cleaning the milling chamber. Damage of the membrane. Damage of the spindle.  Do not touch the membrane or the spindle with the cleaning accessories. 5.
Page 133 Cleaning and Maintenance Work for the User 9.3.5 Inserting the loading aid 1. Wipe the bottom of the maintenance access with a soft cloth dampened with water. 2. Insert the loading aid (1) in the direction of the arrow.
Page 134: Decommissioning
Decommissioning 10 Decommissioning Your sales or service partner and a Digital Instructor / Master will decommission your device. 10.1 Storing the device 1. Ensure that the storage space meets the following requirements: • • vibration free 2. Make sure that the storage requirements are met (“Ambient conditions for storage and transportation”, page 137).
Page 135: Repair
Repair 11 Repair DANGER! Improper repairs/device maintenance. Danger to the user and to the patient.  Repairs on the device must only be carried out by service partners authorized by Ivoclar Vivadent using the valid version of the Service Manual. 11.1 Authorized service partners For information about the authorized service partners in your country, contact your local distribution partner or Ivoclar Vivadent or go to http://www.ivoclarvivadent.com.
Page 136: Technical Data
Technical Data 12 Technical Data The following technical data refer exclusively to the PrograMill One milling machine. For information on the technical data of the accessories or other components of PrograMill One, please refer to the respective operating instructions. 12.1 Classifications...
Page 137: Ambient Conditions
Technical Data 12.3 Ambient conditions 12.3.1 Ambient conditions for storage and transportation Characteristics Value Acceptable ambient temperature -20 °C to +65 °C Maximum relative humidity 80 % Acceptable ambient pressure 500 mbar to 1060 mbar 12.3.2 Ambient conditions for operation Characteristics Value Acceptable ambient temperature...
Page 138: Appendix
Appendix 13 Appendix 13.1 Delivery form Item description Number Item number PrograMill One unit 689233 (without accessories) Tablet PC 689262 Second tank Patch cable 5 m, green cat. 5 662792 Power cable country-specific ESD pin spindle for One 689258 ESD pin B axis for One...
Page 139: Recommended Additional Components
Appendix 13.3 Recommended additional components 13.3.1 PrograMill Fluid for One for wet processing Item description Number Item number PrograMill Fluid for One 703569 13.4 Approved tools for glass-ceramic / composite blocks NOTICE! Use of unapproved tools. Damage to the device. ...
Page 140: Ce Marking / Declaration Of Conformity
Appendix 13.5 CE marking / Declaration of Conformity...
Page 144 Ivoclar Vivadent – worldwide Ivoclar Vivadent AG Ivoclar Vivadent SAS Ivoclar Vivadent S.A. de C.V. Ivoclar Vivadent AB Bendererstrasse 2 Dalvägen 14 B.P. 118 Calzada de Tlalpan 564, 9494 Schaan 74410 Saint-Jorioz Col Moderna, Del Benito Juárez 169 56 Solna Liechtenstein France 03810 México, D.F.

Ivoclar digital PrograMill One Operating Instructions Manual

1 About this Document

2 Safety

3 Design and Function

4 Transportation and Assembly

5 Initial Operation

6 Operating the Operating Panel

7 Editing Milling Jobs

8 Device Messages and Troubleshooting

9 Cleaning and Maintenance Work for the User

10 Decommissioning

11 Repair

12 Technical Data

13 Appendix

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