Samwon Tech Nova Series Instruction Manual
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Samwon Tech Nova Series Instruction Manual

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Summary of Contents for Samwon Tech Nova Series

  • Page 1 Instruction Maunal...

  • Page 2: Table Of Contents

    Contents 1. Safety Guide 2. Control Keys and Display 3. Parameter Map 4. Flow of Operating Display 5. Setting Up Parameter in each Group 5.1 Input Group(G.IN) 5.2 Output Group(G.OUT) 5.3 Control Group(G.CTL) 5.4 SP Group(G.SP) 5.5 PID Group(G.PID) 5.6 Auto Tuning Group(G.AT) 5.7 Alarm Group(G.ALM) 5.8 Retransmission Group(G.RET) 5.9 Communication Group(G.COM)
  • Page 3 7.6 Grounding and Power Cable Connection 7.7 Analog Input Connection 7.8 Analog Output Connection 7.9 External Contact Output Connection(RELAY) 7.10 External Contact Input Connection(DI) 7.11 Use an Auxiliary Relay 7.12 Communication Wiring(RS485) Attach. Table of D-Register Table 1 : Type of Input Sensor Table 2 : DI Operation Table 3 : Type of Alarm Fig 1 : Example of Piece Bias...

  • Page 4: Safety Guide

    The following safety symbols are used in this manual (A) If this symbol is marked on the product, the operator must investigate the explanation given in this manual to protect injury or death to personnel or damage to instrument. (1) For Production : it should be marked when operator must refer the explanation in the manual to avoid loss of life or damage to instrument.
  • Page 5 (1) The guaranteed period of the production quality assurance is (1) one year after end user buy it and it will be free to fix defected product under regular usage described by this manual. (2) It will be charged to fix defected product after warranty period. This charge will announced by our actual cost to be calculated during the fixing time.

  • Page 6: Control Keys And Display

    ⊙ Control Keys Contents - Used in switching between parameters or registering parameter settings. SET/ENT - Pressing SET/ENT Key at least 3 sec. switches between an operating display (ENTER) and an operating parameter setting display ▲／▼ - Used to change the value of parameters. (UP/DOWN) - Used to move between GROUP and change SP value.

  • Page 7: Parameter Map

    ▼ ▲▼ ▲▼ ▲▼ G.PID G.SP G.CTL G.AT SET/ENT SET/ENT SET/ENT SET/ENT S-TM C.MOD AT-G SPSL P-TM FUZY PID=4 PID=2 PID=3 PID=1 LOCK SPRH DI.SL SPRL OSTS DSP.H 1.MR 2.MR 3.MR 4.MR U.SLP DSP.L 2.Pc 3.Pc 4.Pc 1.Pc D.SLP U.PWD 1.Ic 2.Ic 3.Ic...
  • Page 8 ▲▼ ▲▼ ▲▼ ▲▼ ▼ G.OUT G.ALM G.RET G.COM G.IN SET/ENT SET/ENT SET/ENT SET/ENT SET/ENT OUT1 ALT1 COM.P IN-T OUT2 AL-1 RETH BAUD HEAT COOL IN-U AL1.H RETL PRTY IN.RH AL1.L OUT3 HEAT COOL SBIT IN.RL A1DB DLEN IN.DP SUB1 IN.SH A1DY ADDR...

  • Page 9: Flow Of Operating Display

    When setting the controller, parameter G.IN and G.Out should be setting up prior to any others ▼ ▼ or ▲ US1,US2 can be setting up H.OUT Value by Operator for modifying parameters and set up in G.CTL refer to Table of D-Register as attached in this manual (*note 1: Display ‘STOP’...

  • Page 10: Setting Up Parameter In Each Group

    5.1 Input Group(G.IN) Press SET/ENT Key to select input group after press ▲ or ▼ Key in Menu display. (Refer to parameter Map in chapter 3.) ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ G.PID ↔ PWD ↔ G.CTL ↔ ↑...
  • Page 11 The parameter to select type of temperature unit for ℃ or ℉. Its initial selection is ℃ type. Refer to Table 1 when change temperature unit. The parameter to set High-Limit for input temperature measuring range. The parameter to set Low-Limit for input temperature measuring range. The parameter to set the position of decimal value in case that sensor type is mV or V.

  • Page 12: Fig 1 : Example Of Piece Bias

    Actual Temperature Temperature after Bias BSP1 BSP2 BSP3 Ex) There are +2℃ in 25℃, -1℃ in 50℃, +3℃ in 75℃ as temperature deviation in measuring actual temperature in range from 0℃ to 100℃, and try to take a Piece Bias, each Bias set value are shown as belows(RL=0℃, BSP1=25℃, BSP2=50℃, BSP3=75℃, RH=100℃) BS0=0℃, BS1=-2℃, BS2=+1℃, BS3=-3℃, BS4=0℃...
  • Page 13 Setting Range Parameter Unit Initial Remark All time Refer to Table 1 Type of Input Sensor IN-T Input Type TC.K1 indicate IN-U Display Unit ℃ / °F ℃ T/C, RTD Max. Value of All time IN.RH 1370 Measurement indicate Range Within DEF.

  • Page 14: Output Group(G.out)

    5.2 Output Group(G.OUT) Press SET/ENT Key to select Output Group after press ▲ or ▼ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ G.PID ↔ PWD ↔ G.CTL ↔ G.IN ▲▼ ↑ ↕ ▼ G.COM ↔...

  • Page 15: Fig 3 : Example Of Control Output (Ct = 10 Sec)

    The parameter to set Reverse or Forward operation of Control Output. If ‘O.Act’ sets Reverse operation and PV value is lower the SP value, The control output is ON(Relay) or increase control output(SSR,SCR) If Forward operations, it works reverse. Its initial setting is ‘REV’. The parameter to set one cycle time of control ON/OFF when control output sets up Time-proportional control output.
  • Page 16 The parameter to set Preset Output value for emergency output. It makes output value in ‘Po’ after stopping control output calculated by PID algorithm when stop or A/D Error, Sensor open. The parameter to set Preset Output value for emergency cooling output in H/C type.

  • Page 17: Control Group(G.ctl)

    5.3 Control Group(G.CTL) Press ‘SET/ENT Key to select Control Group after press ▼ or ▲ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ G.PID ↔ PWD ↔ ↔ G.IN ▲▼ ↑ ↕ ▼ G.COM ↔ G.RET ↔...
  • Page 18 The parameter to set operation status of the controller in effect of external contact input when it sets option(/DI). The Controller operation of DI.SL setting is refer to ‘Table of DI Operation’ as shown on belows. The parameter to display control output status (OUT1, 2, 3, SUB 1, 2) of the controller to the operation display.
  • Page 19 Parameter Setting Range Unit Initial Remark All time OFF(0.00)∼99.59(min) S-TM Start Time TIME indicate All time OFF(0.00)∼99.59(min) P-TM Process Time TIME indicate All time AUTO, MAN AUTO, MAN AUTO indicate All time User Screen OFF, D-Register Nomber(1∼1299) indicate All time OFF, D-Register Nomber(1∼1299) User Screen indicate...

  • Page 20: Sp Group(G.sp)

    5.4 SP Group(G.SP) Press ‘SET/ENT Key to select SP Group after press ▼ or ▲ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ ↔ G.PID ↔ PWD ↔ G.CTL ↔ G.IN ▲▼ ↑ ↕ ▼ G.COM ↔ G.RET ↔...
  • Page 21 Setting Range Parameter Unit Initial Remark All time RUN, STOP Run Stop indicate All time SPSL SP SELECT RSP, SP1, SP2, SP3, SP4 indicate All time Set Point 1 EU(0.0 ∼ 100.0%) EU(0.0%) indicate All time EU(0.0 ∼ 100.0%) Set Point 2 EU(0.0%) indicate All time...

  • Page 22: Pid Group(G.pid)

    5.5 PID Group(G.PID) ※ PID Group is SKIP in ON/OFF Mode. Press SET/ENT Key to select PID Group after press ▲ or ▼ Key in Menu display ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ ↔ PWD ↔ G.CTL ↔ G.IN ▲▼...
  • Page 23 The parameter to set the integration time for PID control. Setting ranges of ‘1.I’ are ‘OFF’,’1 ~ 6000 sec’. Its initial setting is 120 sec. The parameter to set derivation time for PID control. Setting ranges of ‘1.D’ are ‘OFF’,’1 ~ 6000 sec’. Its initial setting is ’30 sec’.

  • Page 24: Fig 6 : Ex. Both Heat And Cool Is Under Pid Control

    P/Pc = 4/5...

  • Page 25: Fig 8 : Ex. Heat = Pid, Cool = On/Off

    COOL HEAT (90%) (10%) OUTPUT OL-LIMIT OH-LIMIT (0%) (100%) (Fig 8 : Ex. Heat = PID, Cool = ON/OFF Setting Range Parameter Unit Initial Remarks Anti-Reset Wind-Up All time Auto(0.0) ~ 200.0% 100.0 Select indicate All time C.MOD Control Mode D.DV, D.PV D.PV indicate...

  • Page 26: Auto Tuning Group(G.at)

    5.6 Auto Tuning Group(G.AT) ※ AT Group is SKIP in ON/OFF Mode. Press SET/ENT Key to select Auto Tuning Group after press ▲ or ▼ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ ↔ G.SP ↔ G.PID ↔ PWD ↔ G.CTL ↔ G.IN ▲▼...

  • Page 27: Fig 10 : At Gain

    - AUTO TUNING during Heating/Cooling output. AUTO TUNING of Heating/Cooling output can calculate as the same way by using Heating/ Cooling output. The I.D value of AUTO TUNING will be recorded as the same value for Heating/Cooling Side. - Display during AUTO TUNING. Main LED is blinking 500ms with time interval.

  • Page 28: Alarm Group(G.alm)

    5.7 Alarm Group(G.ALM) Press SET/ENT Key to select Alarm Group after press ▲ or ▼ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ G.PID ↔ PWD ↔ G.CTL ↔ G.IN ▲▼ ↑ ↕ ▼ G.COM ↔...

  • Page 29: Fig 11 : Alarm Operation

    (Table 3 : Type of Alarm) Output Direct Standby Alarm Type Display Data ○ ○ AH.F Absolute-Value Upper-Limit Alarm ○ ○ AL.F Absolute-Value Lower-Limit Alarm ○ ○ DH.F Upper-Limit Alarm of Deviation ○ ○ DL.F Lower-Limit Alarm of Deviation ○ ○...
  • Page 30 Setting Range Parameter Unit Initial Remark All time ALT1 Alarm Type 1 Refer to (Table 3 : Type of Alarm) AH.F indicate Set value of EU(-100.0∼100.0%) AL-1 EU(100.0%) deviation ALT1 alarm Upper-Limit of Deviation AL1.H EUS(-100.0∼100.0%) EUS(0.0%) set value ALT1 alarm Lower-Limit of Deviation...

  • Page 31: Retransmission Group(G.ret)

    5.8 Retransmission Group(G.RET) Press SET/ENT Key to select Retransmission Group after press ▲ or ▼ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ G.PID ↔ PWD ↔ G.CTL ↔ G.IN ▲▼ ↑ ↕ ▼ G.COM ↔...

  • Page 32: Communication Group(G.com)

    5.9 Communication Group(G.COM) Press SET/ENT Key to select Communication Group after press ▲ or ▼ Key in Menu display. ▲▼ ▲▼ ▲▼ ▲▼ ▲▼ G.AT ↔ G.SP ↔ G.PID ↔ PWD ↔ G.CTL ↔ G.IN ▲▼ ↑ ↕ ▼ ↔ G.RET ↔...
  • Page 33 Setting Range Parameter Unit Initial Remark Communication PCC0, PCC1, MODBUS ASCII, COM.P PCC0 Option Protocol MODBUS RTU, SYNC-Master BAUD Baud Rate 600, 1200, 2400, 4800, 9600, 19200 9600 Option None, Even, Odd PRTY Parity None Option 1, 2 SBIT Stop Bit Option 7, 8(SKIP when MODBUS) DLEN...

  • Page 34: Display Error And Correction

    Display ERROR ERROR Contents Correction E.SYS EEPROM, DATA Loss Ask repair E.RJC RJC SENSOR Failure Ask repair Flash Decimal Comm Cable Communication Failure point of SP CHECK S.OPN SENSOR Open SENSOR CHECK E.AT AT Time Out (24h over) PROCESS CHECK...

  • Page 35: Installation

    7.1 Dimension and Panel Cutout 11.4 99.6 (PANEL Thickness) 1mm~10mm 96XN-4 N : the Number of Unit +0.6 * In case of installing multiple units.
  • Page 36 11.4 99.6 (PANEL Thickness) 1mm~10mm 48XN-3 N : the Number of Unit * In case of installing multiple units. +0.6...
  • Page 37 11.4 99.6 1mm~10mm (PANEL Thickness) 71XN-3 +0.6 N : the Number of Unit * In case of installing multiple units.
  • Page 38 11.4 99.6 (PANEL Thickness) 1mm~10mm +0.6...
  • Page 39 99.6 1mm~5mm (PANEL Thickness) 48XN-3 N : the Number of Unit +0.6 * In case of installing multiple units.

  • Page 40: How To Install Mount

    7.2 How to install Mount 1) Cut the mounting panel. (Refer to 7.1 Dimension and Panel Cutout) 2) Insert the controller into the panel cutout with the rear terminal board facing ahead. 3) Attach the right and left mount and fix it to the panel.(Use driver) Do not excessively tighten the clamp screws, protecting the controller housing and mount against being damaged.

  • Page 41: Power Cable Specification

    7.3 Power Cable Specification Vinyl insulated wire 0.9~2.0㎟ (Allowed Rating Voltage 300V max) 7.4 Terminal Specification Use M3.5 screw-compatible crimp-on terminals with insulating sleeve as shown below. Φ3.0㎜ or over “Use Copper Conductors Only” if the terminal is only for connection to copper wire. First Turn off the source circuit breaker, check to ensure that the power cable is not conducting electricity using a tester, and then proceed with wiring in the manner.

  • Page 42: Terminal Arrangement And External Wiring

    7.5 Terminal Arrangement and External wiring SUB OUT1 RELAY Type HEAT COOL ALM1 ALM2 ALM3 OUT1 Contact Rating:250V AC 1A Type RELAY 30V DC 1A HEAT SUB OUT2 COOL RELAY Type ALM1 HEAT ALM2 COOL ALM3 ALM1 ALM2 Contact Rating:250V AC 3A ALM3 30V DC 3A Contact Rating:250V AC 1A...
  • Page 43 SUB OUT1 RELAY Type HEAT COOL ALM1 ALM2 ALM3 OUT1 Contact Rating:250V AC 1A RELAY Type 30V DC 1A HEAT SUB OUT2 COOL RELAY Type ALM1 HEAT ALM2 COOL ALM3 ALM1 ALM2 Contact Rating:250V AC 1A ALM3 30V DC 1A Contact Rating:250V AC 1A 30V DC 1A OUT2...
  • Page 44 DISL Operation STOP RS485 RTX+ RTX- OUT1 Type RELAY MAX:19200bps No-voltage Contact Relay or TR Contact HEAT COOL ALM1 SUB OUT1 ALM2 RELAY Type ALM3 HEAT COOL Contact Rating:250V AC 3A ALM1 30V DC 3A ALM2 ALM3 Contact Rating:250V AC 1A 30V DC 1A OUT2 Type...
  • Page 45 POWER OUT3 OUT2 Type OUT1 Type RELAY HEAT HEAT COOL COOL ALM1 ALM2 ALM3 4-20mA DC or voltage-pulse 100-240V AC 50/60Hz 0-20mA DC(Option) Contact Rating:250V AC 3A 30V DC 3A DISL Operation STOP No-voltage Contact Relay or TR Contact mV/V INPUT SUB OUT1 SUB OUT2 RTD INPUT...
  • Page 46 DISL Operation STOP OUT2 RS485 Type SCR/SSR/RET RTX+ No-voltage Contact Relay or TR Contact HEAT COOL RTX- 4-20mA DC or voltage-pulse MAX:19200bps 0-20mA DC(Option) OUT1 Type RELAY HEAT COOL ALM1 TC INPUT ALM2 ALM3 Contact Rating:250V AC 3A 30V DC 3A mV/V INPUT RTD INPUT POWER...

  • Page 47: Grounding And Power Cable Connection

    7.6 Grounding and Power Cable Connection. ■ Use a thick grounding cable (2 ㎟ or thicker and shorter than 20m) for class-3 grounding or higher (grounding resistance : 100 Ω below) ■ Be sure to ground from the grounding terminal to an independent grounding point(1 point grounding) ■...

  • Page 48: Analog Output Connection

    7-8. ANALOG OUTPUT Connection. To prevent electric shock, be sure to turn off the Nova Controller and the source circuit breaker before wiring. ■ Be sure to connect to correct polarities. Connecting to a wrong polarity may cause serious trouble. ■...

  • Page 49: External Contact Output Connection(Relay)

    7.9 External Contact Output Connection(RELAY) RLY_NO RLY_NC NOVA To protect electric shock, be sure to turn off the Nova controller and the source circuit breaker before wiring 7.10 External Contact Input Connection(DI) ■ Use a no-voltage contact such as relay contact. ■...

  • Page 50: Communication Wiring(Rs485)

    RTX- Terminating Resistor Resistor SHIELD ■ Up to 31 slave controllers(Nova series instruments equipped with communication option) can be multidrop-connected. ■ Be sure to connect terminating resistors(220Ω, 1/4W) to slave and master controllers at communication-channel ends as shown above. To prevent electric shock, be sure to turn off the NOVA controller and source circuit...

  • Page 51: Attach. Table Of D-Register

    * D-Register PROCESS FUNCTION SET POINT SIGNAL ALARM IN/OUT SPSL ALT1 IN-T R-S,STOP/RUN ALT2 FUZZY INT-U ALT3 C.MOD IN.RH IN.RL SPSL IN.DP MVOUT AL-1 IN.SH H.OUT(MVOUT) HOUT AL-2 IN.SL C.OUT (MVOUTc) COUT AL-3 IN.FL PIDNO NOWSTS SPRH A1DB BSP1 SPRL A2DB BSP2 A3DB...
  • Page 52 PROCESS FUNCTION SET POINT SIGNAL ALARM IN/OUT 4.MR 4.Pc 4.Ic 4.Dc 4.DB HYS.H HYS.L RETH RETL COM.P BAUD PRTY SBIT DLEN ADDR RP.TM...
  • Page 53 PROCESS FUNCTION SET POINT SIGNAL ALARM IN/OUT (※ Thick line : Read Only)
  • Page 54 Further information contact Samwontech 202-703, Buchon Techno-park, Yakdae-dong, Wonmi-gu, Buchon, Gyeonggi-do, Korea 420-733 TEL: +82-32-326-9120, 9121 FAX: +82-32-326-9119 http:// www.samwontech.com E-mail: webmaster@samwontech.com...

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