MSA PremAire Combination Series Operating Manual
MSA PremAire Combination Series Operating Manual

MSA PremAire Combination Series Operating Manual

Self-contained breathing apparatus

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Operating Manual
PremAire Combination
Self-Contained Breathing Apparatus
Order No.: 10154060/04
MSAsafety.com

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Summary of Contents for MSA PremAire Combination Series

  • Page 1 Operating Manual PremAire Combination Self-Contained Breathing Apparatus Order No.: 10154060/04 MSAsafety.com...
  • Page 2 MSA Europe GmbH Schlüsselstrasse 12 8645 Rapperswil-Jona Switzerland © MSA 2018. All rights reserved...
  • Page 3: Table Of Contents

    ........... . . Refilling the Cylinder via MSA Quick-Fill System (if applicable).
  • Page 4 Maintenance ..............Maintenance Intervals .
  • Page 5: Safety Regulations

    Safety Regulations Safety Regulations Correct Use The PremAire Combination utilises a lung governed demand valve (LGDV) mounted on the facepiece. This LGDV maintains the pressure within the facepiece while regulating and reducing the air supply (air quality in accordance with EN 12021) to a breathable pressure by using a diaphragm that senses the breathing demands of the user in a controlled feedback state.
  • Page 6: Escape Devices

    Safety Regulations PremAire Combination Airline/Escape/EEBD according to EN 14593-1 with EN 402 and ISO 23269-1 The Automatic Switch Valve (ASV) in combination with a compressed air supply system, a lung governed demand valve and a face piece is a compressed airline breathing apparatus operating independently of the ambient air according to EN 14593-1.
  • Page 7: General Safety Regulations

    MSA or authorised persons. Liability Information MSA accepts no liability in cases where the device has been used inappropriately or not as intended. The selection and use of the device are the exclusive responsibility of the individual operator.
  • Page 8 Safety Regulations For Airline devices • Approved only when the device is supplied with respirable air through an air supply hose with a minimum length of 5 m and a maximum length of 50 m within a pressure range of 6.0 to 8.5 bar.
  • Page 9: Description

    Description Description The PremAire Combination utilises a lung governed demand valve (LGDV) mounted on a facepiece. The LGDV mounted on the facepiece maintains the pressure within the facepiece while regulating and reducing the air supply to a breathable pressure. This is accomplished by using a diaphragm that senses the breathing demands of the user in a controlled feedback state.
  • Page 10: Facepiece With Positive Pressure

    Description Facepiece with Positive Pressure Mask with Positive Pressure See position 1a, Fig. 1. The face blank is made of a special soft rubber compound and assures a snug, comfortable fit and a tight seal. The inhalation air flows from the connector of the mask past the inhalation valve to the inside of the lens (thus keeping the lens largely fog-free) and then through the check valves into the nose cup.
  • Page 11 Description LGDV with T-piece Connection See position 2c, Fig. 1. The medium pressure hose is directly connected to the T-piece. The T-piece consists of a brass housing and a mounting support made of stainless steel. It has two plug nipples with non-return valves. The short plug nipple is used for the SCBA connection, the long plug nipple can be used for connecting dedicated to an external rescue air supply in “safe havens”.
  • Page 12: Automatic Switch Valve (Asv)

    Description Automatic Switch Valve (ASV) See position 3 and 4, Fig. 1. The Automatic Switch Valve (ASV) switches automatically depending on the pressure of the supplied air between the compressed airline breathing apparatus and the SCBA/Escape device without interruption of the air supply. The ASV can provide air according to EN 12021 for the user from two different air sources (compressed air cylinder and e.g.
  • Page 13: Compressed Air Cylinder

    (identified by the letter “F”), • antistatic (identified by the letter “S”), and they can therefore withstand the high stresses to which they may be subjected in industry and mining. Exchange Cylinder (Optional) Contact MSA at www.MSAsafety.com for information. PremAire Combination...
  • Page 14: Approval Declaration

    Approval Declaration Approval Declaration PremAire Combination Device according to EN 137 (Typ 1) Only PremAire Combination devices with a warning signal and 2 l or 3 l cylinder are available with approval according to EN 137 (Typ 1). The EN 137 (Typ 1) devices includes as well EN 402 markings.
  • Page 15: Use

    The device may only be put into use in a fully maintained and tested condition. If malfunctions or defects are noticed prior to use, do not use the device under any circumstances. Get the device checked and repaired by an MSA authorised service centre. WARNING! When disconnecting the compressed air hose ends while they are under pressure the plug nipple side must be held firmly.
  • Page 16: Preparations For Use (Shown With Mask)

    Preparations for Use (shown with Mask) Before use, check the pressure gauge to ensure a fully pressurised cylinder. At room temperature the pressure value has to be minimum 200/300 bar. Check that the device is undamaged. Connect the combination valve assembly to the harness assembly by sliding the disc into the slot of the holster.
  • Page 17 Connect LGDV via plug nipple to the coupling of the ASV (only ASV configurations, not for T-piece). If the device is used for escape only: Connect LGDV to the facepiece. Switch off the positive pressure function of the LGDV with the operation button. Fully extend the shoulder strap and waist belt.
  • Page 18: Donning As Escape Device

    To ensure safe and fast donning in an emergency, users have to train the donning procedure suffi- ciently. Grab shoulder strap. Check correct orientation of shoulder strap. The MSA label must not be upside down. Holster inside must be on the body side. In the dark, check by touch. Don shoulder strap.
  • Page 19 Don mask: (6) Spread the head harness with both hands. (7) Position the chin into the chin cup. (8) Pull the head straps over your head. Whilst doing so, ensure that the harness is sitting correctly and is not twisted. (9) If necessary adjust mask and tighten the straps in order as shown firmly and evenly.
  • Page 20 (11) Make sure that chin and nose are properly covered by the facepiece. (12) Pull firmly on the head straps backwards on both sides to tighten as shown. (13) Pull firmly on the neck string until a tight fit at the neck is achieved.
  • Page 21 (19) Slide arm through shoulder strap to move cylinder to the desired side. The position can be changed during use. (20) Adjust harness so that the device fits comfortably. Device is ready for use. PremAire Combination...
  • Page 22: Donning As Working Device

    Donning as Working device Grab shoulder strap. Check correct orientation of shoulder strap. The MSA label must not be upside down. Holster inside must be on the body side. In the dark, check by touch. Don shoulder strap. Don waist belt and close buckle.
  • Page 23 (11) Spread the head harness with both hands. (12) Position the chin into the chin cup.Pull the head straps over your head. Whilst doing so, ensure that the harness is sitting correctly and is not twisted. (13) If necessary adjust mask and tighten the straps in order as shown firmly and evenly.
  • Page 24 (18) Secure neck string with the stopper. This ensures an additional neck seal of the hood. During use head straps and neck string can be read- justed to ensure a consistent proper fit of the mask- hood. In order to check the mask-to-face tightness a leak test must be performed before each use. WARNING! Ensure that the top of the mask seal only lies on the user's forehead.
  • Page 25 (22) Insert the LGDV into the adapter of the mask until it distinctly snaps into place. (23) To activate, inhale once forcefully or push flush button. Device is ready for use. PremAire Combination...
  • Page 26: During Use

    During Use WARNING! Observe the pressure gauge of SCBA on regular intervals. WARNING! Do not remove shoulder strap. WARNING! For devices with warning signal, the warning signal is activated if the air supply in the cylinder is reduced. In this case leave the hazardous area and return to fresh air immediately, there might be danger of air deficiency.
  • Page 27: Premaire Combination Escape According To En 402 And Premaire Combination Escape/Eebd According To En 402, Iso 23269-1

    PremAire Combination Escape according to EN 402 and PremAire Combination Escape/ EEBD according to EN 402, ISO 23269-1 The devices according to EN 402 and ISO 23269-1 are designed for escape situations only. The device has to be donned upfront to be prepared for a potential escape situation or immedi- ately when necessary (see chapter 4.2).
  • Page 28: Refilling The Cylinder Via Msa Quick-Fill System (If Applicable)

    Of course it is possible to connect the device to a rescue airline. Refilling the Cylinder via MSA Quick-Fill System (if applicable) All PremAire devices can be equipped with a Quick-Fill adapter for the MSA Quick-Fill System. WARNING!
  • Page 29: After Use

    After Use Disconnecting the LGDV Disconnect the LGDV by pressing both operating buttons at once. Removing the Facepiece Loosen the head harness, press the buckles forwards using your thumbs. 3S masks: Do not grip the mask by the exhalation valve! Mask-hood: Open the neck string first! Grip the facepiece by the connector and pull off backwards over your head.
  • Page 30: Cleaning

    Cleaning Cleaning CAUTION! For cleaning, do not use organic solvents, such as nitrous dilution, alcohol, spirits, gasoline, trichloroethylene, etc. CAUTION! Clean the device immediately after using it in salty atmospheres, all salt must be removed to avoid damage to the device. Cleaning, light Soiling Clean device manually using a brush, damp cloth or similar.
  • Page 31: Cleaning/Disinfection Facepiece

    Cleaning Cleaning/Disinfection Facepiece The cleaning/disinfection of the facepieces is performed in accordance with the cleaning intervals in the mask manual or mask-hood manual. For cleaning/disinfection instructions see mask manual or mask-hood manual. Lung Governed Demand Valve For cleaning/disinfection instructions, see LGDV manual. Compressed Air Cylinder Cleaning instructions of the cylinder: WARNING!
  • Page 32: Filling The Compressed Air Cylinder

    Filling the Compressed Air Cylinder Filling the Compressed Air Cylinder WARNING! The permissible operating temperature of <85 °C (T6) must implicitly be adhered to. Never take a device with a temperature >85 °C into a explosive atmosphere! Improper handling of compressed air cylinders can have fatal consequences for you and others. WARNING! Applicable national regulations must be observed.
  • Page 33: Msa Quick-Fill System (If Applicable)

    Filling the Compressed Air Cylinder MSA Quick-Fill System (if applicable) If the device is equipped with an MSA Quick-Fill system: Remove Quick-Fill protection cap. Connect the filling hose to the Quick-Fill adapter. Fill to the nominal pressure of minimum 300 bar or 200 bar.
  • Page 34: After Filling

    Sight, Function and Tightness Check After filling close the coupling with the Quick-Fill protection cap. After Filling As a result of the air compression cylinders are getting hot during the filling cycle. Since composite materials are good insulators, the heat generated takes longer to dissipate on the cylinder surface. The temperatures may reach approx.
  • Page 35 Always use original parts from MSA. Repairs and maintenance must be carried out only by authorised service centres or by MSA. Changes to devices or components are not permitted and will result in loss of approval.
  • Page 36 Packing and Storage Harness Assembly See position 5a, 5b, 5c and 13, Fig. 1. Inspect all harness components for cuts, tears, abrasion or signs of heat or chemically- related damage. Verify that the cylinder cover securely retains the cylinder. Quick-Fill Adapter (if Applicable) See position 12, Fig.
  • Page 37 Technical Data Technical Data Operating pressure 200/300 bar Warning signal activation pressure (if applicable) 100 bar +10 bar Working pressure range of combination valve assembly 4.0 to 8.5 bar Working pressure of the airline system 6.0 bar to 8.5 bar Permissible operating temperature see table in chapter 11 Storage temperature range...
  • Page 38 Marking/Certification Marking/Certification Apparat Card PremAire Combination Fig. 4 Apparat Card PremAire Combination Product name Operating temperature range ATO Code (description see table page 42) CE-marking with notified body number ISO 23269-1:2008 Operating time at 300 bar Manual Operating time at 200 bar Maximum cylinder pressure Cylinder size Certification...
  • Page 39 Marking/Certification Fig. 5 Apparat Card PremAire Combination according to AS/NZS 1716:2012 Product name Certification ATO Code (description see table page 42) Operating time at 300 bar Manual Operating time at 200 bar Maximum cylinder pressure Cylinder size Type ATEX certification Operating temperature range PremAire Combination...
  • Page 40 Marking/Certification Label Marking Compressed Air Cylinder Markings on Label Explanation Thread identification x, x kg Weight of empty cylinder (without valve), kg V x, xL Water capacity, litres FP xxx bei xx °C Service pressure at xx °C Operating temperature range (-/+), °C for assembly group (cylinder with valve) TS-xx °C/ +xx °C Operating temperature range (-/+), °C for assembly group...
  • Page 41 Marking/Certification ASV Marking Fig. 6 ASV - Automatic Switch Valve Manufacturer Icon for „Read the Manual“ Serial No. / Year Certification Material No. PremAire Combination...
  • Page 42 Marking/Certification Certification The device described in this operating manual complies with Approvals Directive 89/686 EEC or Regulation (EU) 2016/425, respectively. DEKRA EXAM GmbH 0158 Dinnendahlstrasse 9, 44809 Bochum, Germany ATEX Certification AS/NZS 1716:2012 (tested by DEKRA EXAM GmbH) The Declaration of Conformity can be found under the following link: https://MSAsafety.com/DoC ATEX Classification of the Components/ATO-Code Description Description ATEX...
  • Page 43 Marking/Certification Description ATEX Excess Flow Valve water protection tube Quick-Fill I M1, II 1G IIC, II 1D Cylinder size 2 l, 300 bar, steel (empty) I M1, II 1G IIC, II 1D 2 l, 300 bar, steel (charged) I M1, II 1G IIC, II 1D 2 l, 300 bar, composite, L19C (empty) I M1, II 1G IIC, II 1D 2 l, 300 bar, composite, L19C (charged)
  • Page 44 Ordering Information Ordering Information Replacement Parts Description Part No. Threaded plug 5/8 x 14, pack of 10 10053343 AutoMaXX-AS,T, PremAire Combination 10127216-SP AutoMaXX-AS, Y-Piece-FF, KZ SP 10127837-SP AutoMaxx-AS, Plug, PremAire Combination 10157898-SP AutoMaXX AS-B, Plug, PremAire Combination 10159966-SP AutoMaXX AS-B, Y-FF, PremAire Combination 10162236-SP AutoMaXX-AS-B,T, PremAire Combination 10165720-SP...
  • Page 45 Ordering Information Accessories Description Part No. PremAire Quick-Fill connector 10127956-SP Quick-Fill coupling protector (male) D4075962-SP Waist pad 10124528-SP Extension belt 10124537-SP Protective Case, 585 X 310 X 270, plastic 10126349-SP Leg strap assembly, PremAire Combination (pack of 5) 10148378-SP PremAire Exchange Cylinder (KZ) 10128702 PremAire Combination...
  • Page 46 For local MSA contacts, please visit us at MSAsafety.com Because every life has a purpose...

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