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3
MANIFOLD ASSEMBLY INSTALLATION
TOOLS NEEDED:
CAUTION: When installing new manifold assembly, the burner
tube openings (a) must be positioned properly over the valve
orifices (b).
Manifold Assembly Installation:
A) Slide the manifold valve assemblies into the burner tube openings (b).
B) Install the two (2) bolts (1) on both sides of the frame (using just your
fingers) to secure the manifold to the cookbox assembly.
Do not fully tighten the two (2) bolts at this time. Tighten just enough
so the burner tubes do not slip out of either the back slots in the
cookbox or the manifold valve stems.
Infrared Burner Assembly Installation:
A) Connect the IR burner igniter wire (3), thermocouple (using an 8 mm
wrench) (4) and the IR burner gas line (using a 9/16" wrench) (5) to the IR
burner valve assembly located at the far left of manifold.
B) Fully tighten all of the connections to the IR burner assembly.
3
4
5
Manifold Assembly Completion:
VISUAL CHECK: Make sure that all of the manifold valves are
positioned into all of the burner tubes.
VISUAL CHECK: Make sure the slotted end of the burner
tubes are properly aligned into the slots on the backside of
the cookbox.
A) Fully tighten the two (2) bolts on both sides of the cookbox frame (using a
3/8" wrench) to secure the manifold to the cookbox assembly.
- 3/8", 9/16",
8 mm
a
b
4
1
IR BURNER COMPONENTS INSTALLATION
TOOLS NEEDED:
A) Slide the infrared burner unit into the opening in the cookbox assembly (1).
B) Install the bolts (2) and nuts (3) into both ends and of the IR burner using
a 5/16" wrench, to secure the IR burner to the cookbox assembly.
C) Connect the IR burner gas line to the back of IR burner (4). Use two
wrenches; one to hold the IR orifice in place, and a 9/16" wrench to
connect the IR burner gas line to the IR burner.
D) Slide in the IR burner box into the inside of the cookbox assembly (5).
Connect the two (2) nuts and washers onto the IR burner box (6) to secure
the IR box to the cookbox assembly.
E) Slide the thermocouple back into the IR burner box (7) from the rear of the
cookbox assembly. Connect the IR burner thermocouple to the IR burner
box by installing the thermocouple nut (8) from the inside of the cookbox,
(using a 10 mm wrench).
F) Connect the IR burner igniter wire to the electrode (9) on the IR burner box
located on the backside of the cookbox assembly.
G) Connect the two (2) hose and wire retaining clips (10) to the left side of the
cookbox to secure the IR burner igniter, thermocouple and IR burner hose
to the cookbox assembly (Use a 3/8" wrench).
5
1
9
10
1
3
2
6
8
- 3/8", 5/16",
9/16", 10 mm
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7
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