Weber Summit Cookbox Replacement Instructions Manual
Weber Summit Cookbox Replacement Instructions Manual

Weber Summit Cookbox Replacement Instructions Manual

Assembly

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THIS PROCEDURE MUST BE PERFORMED BY AN AUTHORIZED
(ANY UNAUTHORIZED REPAIRS WILL VOID WARRANTY PROTECTION).
WARNING: BEFORE PERFORMING ANY WORK MAKE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE.
DISCONNECT AND REMOVE GAS SUPPLY AT SOURCE, BEFORE ATTEMPTING ANY STEPS ON THIS SHEET.
FAILURE TO FOLLOW DANGERS, WARNINGS AND CAUTIONS CONTAINED IN THIS CONVERSION SHEET MAY CAUSE A
FIRE OR AN EXPLOSION RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AND DAMAGE TO PROPERTY.
BEFORE STARTING: Make sure the casters
are locked to prevent the grill from moving
while removing the cookbox assembly.
1
1
MAKE SURE ALL CONTROL KNOBS ARE SET TO THE
"OFF" POSITION BEFORE STARTING TO REMOVE
THE CONTROL PANEL.
CAUTION: Disconnect the battery pack located in the cabinet
of the grill before removing the control panel.

Control Panel Removal:

A) Remove ALL of the control knobs.
B) Open both doors: Remove the two (2) screws from the underside of
control panel with a Phillips head screwdriver. (Disconnect Battery Pack)
C) Gently pull the bottom of the control panel forward (1) at the same time tilt
(2) and lift (3) the control panel off the hanger brackets and away from the
grill. This will allow the control panel to clear the manifold valve assemblies.
D) Slide the control panel out slightly to get to the lighted control knob plug.
Disconnect the leads from the light switch assembly (4).
IMPORTANT: To do a proper leak check the control panel
must be removed. After checking for leaks replace the
control panel and control knobs.
WARNING: Make sure that all control knobs are turned to
the OFF position before reconnecting the gas supply and
operating the grill.
WEBER-STEPHEN PRODUCTS CO. SERVICE TECHNICIAN.
CONTROL PANEL REMOVAL
- PHILLIPS
NOTE: The grills illustrated may have slight differences than the model purchased.
COOKBOX ASSEMBLY
REPLACEMENT INSTRUCTIONS
SEE STEP #5:
COOKBOX ASSEMBLY
REPLACEMENT
4
3
2
1
DZ
56312 2/22/08

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Summary of Contents for Weber Summit Cookbox

  • Page 1 COOKBOX ASSEMBLY REPLACEMENT INSTRUCTIONS THIS PROCEDURE MUST BE PERFORMED BY AN AUTHORIZED WEBER-STEPHEN PRODUCTS CO. SERVICE TECHNICIAN. (ANY UNAUTHORIZED REPAIRS WILL VOID WARRANTY PROTECTION). WARNING: BEFORE PERFORMING ANY WORK MAKE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE.
  • Page 2 SHROUD REMOVAL COOKBOX COMPONENTS REMOVAL Grates and Flavorizer® Bars Removal: Shroud Assembly Removal: ® A) Remove the cooking grates & Flavorizer bars (not pictured). A) Lift the shroud to the open position, remove the cotter pins out of the clevis B) 470 AND 670 MODELS: Remove the smoker box, rotisserie motor and pins (1).
  • Page 3 IR BURNER COMPONENTS REMOVAL • PLACE THE ENTIRE COOKBOX ASSEMBLY ON A SURFACE WHERE YOU CAN ACCESS ALL OF THE COMPONENTS EASILY. - 3/8", 5/16", TOOLS NEEDED: FOLLOWING STEPS ARE FOR REMOVING THE 9/16", 10 mm REST OF THE COOKBOX COMPONENTS A) Disconnect the two (2) hose and wire retaining clips (1) from the left side IR BURNER COVER REMOVAL of the cookbox holding on the IR burner igniter, thermocouple and IR...
  • Page 4 MANIFOLD ASSEMBLY REMOVAL HEAT SHIELD & BAFFLE REMOVAL TOOLS NEEDED: TOOLS NEEDED: - 3/8" - 5/16" Manifold Assembly Removal: Heat Shield and Baffle Removal: A) Remove bolts (1) from both sides of the cookbox frame (using a 3/8" A) Remove two (2) bolts from the inside of the cookbox frame (using a 5/16" wrench or socket) to release the manifold from the cookbox assembly.
  • Page 5 MANIFOLD ASSEMBLY INSTALLATION IR BURNER COMPONENTS INSTALLATION - 3/8", 9/16", - 3/8", 5/16", TOOLS NEEDED: TOOLS NEEDED: 8 mm 9/16", 10 mm A) Slide the infrared burner unit into the opening in the cookbox assembly (1). B) Install the bolts (2) and nuts (3) into both ends and of the IR burner using a 5/16"...
  • Page 6 IR BURNER COVER INSTALLATION SIDE TABLES INSTALLATION TOOLS NEEDED: - PHILLIPS TOOLS NEEDED: - PHILLIPS Infrared Burner Cover Installation: Left Side Table Installation: A) Slide the IR burner cover over the IR burner unit, IR gas line, A) Install the two (2) screws and washers into the underside of the left side thermocouple and igniter wire.
  • Page 7 Contact the Customer Service Representative in your area using the contact information on ® our web site. Log onto www.weber.com D) Quick-disconnect gas line connection (4). E) Valve to manifold connection (5). F) LP: Regulator connection (6).
  • Page 8 WARNING: All repairs to gas carrying, gas burning, igniter components or structural components must be performed by an authorized Weber-Stephen Products Co. service technician. These parts may be gas carrying, gas burning components, igniter components or structural components. Please contact Weber-Stephen Products Co., Customer Service Department for Genuine Weber-Stephen Products Co. replacement part(s) information.

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