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Summary of Contents for BRUSTOR B300XL
- Page 1 HOLIDAY AT HOME Mounting instructions BRUSTOR ® OUTDOOR SUN SYSTEMS www.brustor.com V2018 04...
- Page 2 0. OVERVIEW 1. PLACING THE SUPPORTS 1.a Stand Alone 1.b Wall Fixation 2. PLACING THE VERTICAL POLES 3. MOUNTING THE CROSS MEMBERS 4. ADJUSTING THE CONSTRUCTION 4.a Levelness 4.b Perpendicularity SCREENS 5.a Rollertubes 5.b Motorcable 6. DRAIN 7. SCREENGUIDES 7.a Guides Leadrail 7.b PVC- guides 8.
- Page 3 0. OVERVIEW › Check if all parts are present, and check if the dimensions are as ordered Roof cover Rollertube Roof cover Fabric fixation rail Roof cover support Fabric Flowprofile Cover flowprofile First louvre Motor Cover plate L-side Screen housing Cover plate W-side Rain gutter Corner reinforcement...
- Page 4 1. PLACING THE SUPPORTS › Place the supports as indicated on the following drawings. › Check the diagonals, the difference should not be more than 5mm. STAND ALONE SINGLE W - 3/8” W - 3-1/2” W - 3-1/2” Pole Support Ground Anchor Floorplate 20x20 COUPLE...
- Page 5 WALL FIXATION › Use the dimensions mentioned above, but add 5mm next to the wall. 1/4” 1/4” SINGLE 4-7/8” W - 9-7/8” 4-7/8” COUPLE 4-7/8” 4-7/8” W - 9-7/8” 4-7/8” OL-B300-03...
- Page 6 2. PLACING THE VERTICAL POLES › Remove the Pole supports from the vertical poles, also remove the premounted screenguides, and the reinforcement (1) › Attach the pole supports or floorplates onto the floor. › Check the dimenions from the previous page again, before fastening the bolts. ›...
- Page 7 › Remove the rollertubes from the screens. 10 a 15 › On both ends of the screen, screw the two upper screws in the profile (6.3x50) (1 screw if coupled). 3/8” to 5/8” › Do not fasten them completely, leave 10 to 15mm free space. ›...
- Page 8 COUPLE 6.3 x 50 Coupling profile Gasket 4 x DIN 912 M8x25 Walladapter Coverplate couple pole wall fixation Walladapter DOOR PROFILE › Remove the rollertubes from the screens. › Position the doorprofile below the structure and fix it. (1) › Make sure the post is flush with the main housing. (2) M8 x 25 M8 x 80 OL-B300-06...
- Page 9 4 ADJUSTING THE CONSTRUCTION LEVELNESS › Check the top side of the construction with a laser or a level. › If necessary, adjust the construction › Move the vertical poles upward untill the top side of the contruction is completely level. ›...
- Page 10 5. SCREENS 5.a ROLLERTUBE › If there are 3 or 4 screens, start with the screenswith the longest distance from the electrical supply. (number 1 on the following diagram) 220V › The rollertube support can be installed in 2 different ways depending on the type of fabric, see drawing underneath. ›...
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Page 11: Motor Cable
COUPLE/DOORPROFILE › Fix the rollertube support on the vertical poles as shown underneath. › Do “not” use a ring on the side where the rollertube support is installed. › Two rollertube supports can be installed at each pole › Tilt the screen in the brackets as shown on the drawing (2), and secure them at both ends (M4x20) (3). Ring only needed if no rollertube support has to be installed... - Page 12 › After installing all the motors, the vertical pole with the electrical supply should look like this: › The number of cables depend on the numbers of screens that have been installed. › The connection of the cables will be explained later on. Cable screenmotor (nr 2 on previous page) Cable screenmotor (nr 1 on previous page) Cable screenmotor (nr 1 on previous page)
- Page 13 7 SCREEN GUIDES GUIDES LEADRAIL › While mounting the plastic guides, place the leadrail on top of the screen. › Place the plastic guides in the groove under the rollertube. › Slide them completely to the left and right side of the screen, and secure them with two screws. ›...
- Page 14 8 ASSEMBLY SLIDING COVER 8.a ARMS AND ROLLERTUBE DIN7504 Ø4,2x13 insert M6 DIN933 M6x25 DIN9021 M6 2. ENCLOSED MODULE 1. STAND ALONE 1. STAND ALONE › Place the arm on the mainhousings and make sure that the end and head piece cover the inserts M6. ›...
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Page 15: Side View
› Check if the first trolley of each arm is in the same position (dimension A) › In case it's not, turn the belt until they are in the same position. › After checking the position, slide the rollertube through the bearings, first slide through the arm at the motor side. SIDE VIEW TOPVIEW First trolley... - Page 16 8.b CORNER REINFORCEMENT › Take the corner reinforcement out of the pole and place the pole extension on the pole, with the holes directed to the arm. › Guide the motor cable through the big hole and fix the motor with 2 screws. 8.c EXTENSION VERTICAL POLE ›...
- Page 17 8.d DRAIN SIDE › On the first fabric fits a smaller profile than on the others. This is the fabric fixation rail that will be mounted on the frame at the rollertube-side (W2-side). The rainwater will flow to the widest side of the fabric. This is the L1 or L2 side that you opted for when ordering and cannot be changed (see figure).
- Page 18 › Hook the first flow profile in the first trolleys, the second flow profile into the second trolleys,... Fabric fixation rail Fabric fixation rail 8.f MOUNTING THE FABRIC FIXATION RAIL › Unhook the first flow profile from the trolley, and unclip the cover from the flow profile. ›...
- Page 19 drain OL-B300-17...
- Page 20 9. FINISHING ROOF 9.a COVERPLATES W-AND L-SIDE › Place the 'cover plates L-side' on the frame with the long side towards the arms. › Fix the coverplates on the frame, screw through the provided holes. DIN7504 Ø4,2x13 › In case of projection > 4m, also screw the cover on the arm through the provided holes in the middle of the cover. This is to prevent bending of the profile.
- Page 21 DIN7504 Ø4,2x13 9.b ROOFTOP COVERS PROJECTION < 3M: SINGLE ROOF COVER roof cover › First place the roof cover support centrally on the mainhousing. support › Place the roof cover as pictured below. › Fix the cover on the arms with self tapping screws. DIN7504 Ø4,2x13 dak cover roof cover...
- Page 22 10 PROGRAMMING THE SCREENMOTOR AND FABRIC MOTOR › See manual of the remote conrol › When there are multiple screens: ›Connect one of the motors to the electricity grid (230V). › Adjust the endpoints and assign the remote control to the motor. ›...
- Page 23 12. PLACING THE RAIN GUTTERS 12.a CORNER PIECE › Preferably the drain will be installed at the lowest side of the roof, place one draining point every 15m². › Put the corner pieces in the holes in the vertical poles. ›...
- Page 24 12.b RAIN GUTTER › Turn the rain gutters in position starting from the top (1). › Make sure the gasket is not damaged ! › First close the roof so it's not interfering. › Screw the corner piece (M6 x 40) (2). ›...
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Page 25: Wire Diagram
13.b COVER VERTICAL POLES › Place a cover on every vertical pole, and secure the cover by mounting a top cover on top of the poles. › The cover can be mounted in two directions. SINGLE COUPLE / DOORPROFILE Top cover Top cover Gasket Gasket... - Page 26 • • • • • • • • • • • • • OL-B300-24...
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