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Linear Technology LTC3765 Demo Manual

150w high efficiency active clamp forward converter
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DESCRIPTION
Demonstration circuit 1739A is a 150W isolated forward
converter with synchronous rectification featuring the
LTC3765/LTC3766.
This circuit demonstrates a high level of performance, ef-
ficiency, and small solution size attainable using these parts
in an active-clamp-reset forward converter power supply.
It operates at 240kHz and produces a regulated 12V, 12.5A
output from an input voltage range of 18V to 72V, making
it well suited for telecom, industrial, and other applica-
tions. It has an eighth-brick footprint size of 0.90" × 2.3".
PERFORMANCE SUMMARY
SYMBOL
PARAMETER
V
Input Supply Range
IN
V
Output Voltage
OUT
I
Output Current Range, Continuous
OUT
I
Output Current , Peak
OUT
f
Switching (Clock) Frequency
SW
V
Output Ripple
OUT P-P
I
Output Regulation
REG
P
/P
Efficiency (see Figure 3)
OUT
IN
Isolation
Approximate Size
OPERATING PRINCIPLES
The LTC3765 active clamp forward controller and gate
driver is used on the primary and provides start-up,
gate drive, and protection functions. Once start-up is ac-
complished, the LTC3766 high efficiency, secondary-side
synchronous forward controller takes over, and provides
the LTC3765 with timing information and bias power
through a small pulse transformer.
Arrow.com.
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DEMO MANUAL DC1739A
150W High Efficiency Active Clamp
Synchronous rectification helps to attain efficiency ex-
ceeding 94%. Secondary-side control eliminates complex
opto-coupler feedback, providing fast transient response
with minimum output capacitance. The proprietary Direct
Flux Limit
For other output requirements, see the LTC3766 data sheet
or contact the LTC factory.
Design files for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation and Direct Flux Limit is a trademark of Linear Technology Corporation.
All other trademarks are the property of their respective owners.
(T
= 25°C)
A
CONDITIONS
200LFM
200LFM
V
= 48V, I
= 12A (20MHz BW)
IN
OUT
Line and Load (18-72V
, 0-12A
IN
V
= 48V, I
= 10A
IN
OUT
Basic
Component Area × Top Component Height
When input voltage is applied, the LTC3765 commences
soft-start of the output voltage. When the secondary bias
source reaches the undervoltage threshold, the LTC3766
comes alive and takes control by sending encoded PWM
gate pulses to the LTC3765 through T3. These pulses also
provide primary bias power efficiently over a wide input
voltage range.
LTC3765/LTC3766
Forward Converter
scheme guarantees no transformer saturation.
MIN
TYP
18
12.0
0
240
)
±0.08
OUT
93.6
1500
2.3 × 0.9 × 0.47
MAX
UNITS
72
V
V
11
A
12.5
A
kHz
60
mV
P–P
%
%
VDC
Inches
dc1739afa
1

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Summary of Contents for Linear Technology LTC3765

  • Page 1 It has an eighth-brick footprint size of 0.90" × 2.3". L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation and Direct Flux Limit is a trademark of Linear Technology Corporation.
  • Page 2: Operating Principles

    Demonstration circuit 1739 is easy to set up to evalu- 4. Turn on the power at the input. ate the performance of the LTC3765/LTC3766. Refer to NOTE. Make sure that the input voltage never exceeds 75V. Figure 1 for proper measurement equipment setup and 5.
  • Page 3 DEMO MANUAL DC1739A QUICK START PROCEDURE Figure 1. Proper Measurement Equipment Setup DC1739A Efficiency Eff, 24V Eff, 48V PD, 24V PD, 48V dc1739a F02 Figure 2. Efficiency and Power Dissipation dc1739afa Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from...
  • Page 4 DEMO MANUAL DC1739A QUICK START PROCEDURE Figure 3. Output Ripple at 48V and 11A (50mV, 2μs/DIV, 20MHz) Figure 4. Transient Response Waveform at 48V and 6 – 12A (5A, 500mV, 100μs/DIV) dc1739afa Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 5 DEMO MANUAL DC1739A Figure 5. Thermal Map, Frontside at 48V and 11A = 25°C, 200LFM) Figure 6. Thermal Map, Backside at 48V and 11A = 25°C, 200LFM) dc1739afa Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 6: Parts List

    DEMO MANUAL DC1739A PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER Required Circuit Components CAP ., AL., TH, 33μF , 100V, ME-PX series SUNCON, 100ME33PX C2, C3, C4, C5 CAP ., X7R, 2.2μF , 100V, 20%, 1210 MURATA, GRM32ER72A225MA35 CAP ., C0G, 47pF , 200V, 5%, 1206 AVX, 12062A470JAT2A C8, C9 CAP ., POSCAP , 68μF , 16V, 20%, 7343...
  • Page 7 DEMO MANUAL DC1739A PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER Required Circuit Components RES., CHIP , 61.9k, 1/8W, 1%, 0805 VISHAY, CRCW080561K9FKEA RES., CHIP , 100k, 1/8W, 5%, 0805 VISHAY, CRCW0805100KJNEA R19, R20, R23, R24 RES., CHIP , 100, 1/32W, 1%, 0402 VISHAY, CRCW0402100RFKEA RES., CHIP , 1.82k, 1/4W, 1%, 1206 VISHAY, CRCW12061K82FKEA...
  • Page 8 DEMO MANUAL DC1739A SIMPLE SCHEMATIC DIAGRAM dc1739afa Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Arrow.com. Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from Downloaded from...
  • Page 9 Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa- tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
  • Page 10 Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions: This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods.

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Ltc3766