Grizzly G0897 Owner's Manual

Grizzly G0897 Owner's Manual

4" x 48" 2-wheel metal belt grinder

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MODEL G0897
4" X 48" 2-WHEEL
METAL BELT GRINDER
OWNER'S MANUAL
(For models manufactured since 06/19)
COPYRIGHT © AUGUST, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS20496 PRINTED IN CHINA
V1.08.19

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Summary of Contents for Grizzly G0897

  • Page 1 (For models manufactured since 06/19) COPYRIGHT © AUGUST, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #CS20496 PRINTED IN CHINA V1.08.19...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................2 Contact Info ..........................2 Manual Accuracy ........................2 Identification ..........................3 Controls & Components ......................4 Machine Data Sheet ........................5 SECTION 1: SAFETY ........................7 Safety Instructions for Machinery ....................7 Additional Safety for Metalworking Grinders ................9 SECTION 2: POWER SUPPLY ......................
  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0897 (Mfd. Since 6/19)
  • Page 5: Identification

    Spark Trap Belt Tracking ON/OFF Adjustment Knob Buttons Belt Tension Platen Lever Contact Wheel Dust Port Drive Wheel Belt Access Panel To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0897 (Mfd. Since 6/19)
  • Page 6: Controls & Components

    E. Belt Tension Lever: Releases and engages belt tension for removal or adjustment. Figure 1. Main grinder controls. Figure 2. Back panel components. Model G0897 (Mfd. Since 6/19)
  • Page 7: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0897 4" X 48" 2‐WHEEL METAL BELT GRINDER/SANDER Product Dimensions: Weight................................75 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 15 x 25-1/2 x 35-1/2 in.
  • Page 8 The information contained herein is deemed accurate as of 7/10/2019 and represents our most recent product specifications. Model G0897 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0897 (Mfd. Since 6/19)
  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0897 (Mfd. Since 6/19)
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0897 (Mfd. Since 6/19)
  • Page 11: Additional Safety For Metalworking Grinders

    Make sure there are no flammable moving belt on the leading side of the workpiece. or combustible materials near sander. Model G0897 (Mfd. Since 6/19)
  • Page 12: Section 2: Power Supply

    -10- Model G0897 (Mfd. Since 6/19)
  • Page 13 DO NOT connect to power until electrician install the proper outlet with a instructed later in this manual. verified ground. -11- Model G0897 (Mfd. Since 6/19)
  • Page 14: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
  • Page 15: Inventory

    B. Base ............1 C. Pedestal............1 D. Work Rest ........... 1 E. Spark Trap ..........1 Figure 6. Inventory—base components. Eye Shield ..........1 G. Hex Wrenches 4mm, 5mm ....1 Ea Figure 7. Inventory—small parts. -13- Model G0897 (Mfd. Since 6/19)
  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- Model G0897 (Mfd. Since 6/19)
  • Page 17: Site Considerations

    Step 1. Position pedestal right machine. side up. 25½" 30" 15" = Electrical Connection Figure 8. Minimum clearance diagram. Figure 9. Pedestal attached to base. -15- Model G0897 (Mfd. Since 6/19)
  • Page 18 Remove (2) pre-installed M6-1 x 16 hex bolts and 6mm fender washers shown in Figure Figure 12. Eye shield hardware. Figure 15. Work rest hardware. Install work rest with fasteners removed in Step 8. -16- Model G0897 (Mfd. Since 6/19)
  • Page 19: Anchoring To Floor

    However, anytime DO NOT operate the Model G0897 with local codes apply, you MUST follow the anchoring a dust collection system that has been methodology specified by the code.
  • Page 20: Test Run

    Clear all setup tools away from machine. Tie back loose clothing and long hair to pro- tect yourself from getting caught in the mov- ing belt when you start the machine. Connect machine to power. -18- Model G0897 (Mfd. Since 6/19)
  • Page 21: Section 4: Operations

    Regardless of the content in this sec- a workpiece with progressively higher grit num- tion, Grizzly Industrial will not be held liable bers, with no one grit increase of more than 50. for accidents caused by lack of training.
  • Page 22: Grinding Tips

    Rotate belt by hand to verify belt moves freely without rubbing against any parts of machine. Check and adjust belt tracking (see following instructions). Replace spark trap. -20- Model G0897 (Mfd. Since 6/19)
  • Page 23: Adjusting Belt Tracking

    (toward back of machine), rotate tracking ON, verify belt is tracking correctly in center ⁄ turn (see Figure knob counterclockwise of platen and wheels, and fine-tune tracking 19). as necessary while sander is running. -21- Model G0897 (Mfd. Since 6/19)
  • Page 24: Flat Grinding

    Make sure workpiece is always supported against work rest when grinding. Use extreme care to provide a safe distance between the belt and any part of your body. -22- Model G0897 (Mfd. Since 6/19)
  • Page 25: Section 5: Accessories

    10.8" of static pressure through To reduce this risk, only install accessories the dual 4" dust ports. recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 26 We took years of input and months of testing and This Heavy-Duty Anti-Fatigue Mat features bev- design to come out with the Grizzly Bear Crawl® eled edges and no-slip tread for safety and "Cub" Mobile Base. Its 900 lb. capacity, steel comfort.
  • Page 27: Section 6: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, Cleaning the Model G0897 is relatively easy. maintenance, or service. Vacuum excess shavings, and wipe off any remaining dust with a dry cloth. Never use com-...
  • Page 28: Section 7: Service

    3. Tighten mounting hardware (Page 17); shim floor. machine to ensure no wobbles. 4. Motor fan rubbing on fan cover. 4. Fix/replace fan cover; replace loose/damaged fan. 5. Motor bearings at fault. 5. Test/repair/replace. -26- Model G0897 (Mfd. Since 6/19)
  • Page 29 2. Leading edge or sharp edges grabbing into 2. Change angle or orientation of workpiece so when sanding. paper. workpiece is not digging into oncoming direction of belt. -27- Model G0897 (Mfd. Since 6/19)
  • Page 30: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -28- Model G0897 (Mfd. Since 6/19)
  • Page 31: Wiring Diagram

    Ground The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY -29- Model G0897 (Mfd. Since 6/19) ON PAGE 28!
  • Page 32: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 58-4 58-1 58-6 58-2...
  • Page 33 POWER CORD 16G 3W 5-15P P0897041 BODY P0897081 HEX WRENCH 4MM P0897042 CAP SCREW M5-.8 X 20 P0897082 HEX WRENCH 3MM P0897043 LOCK WASHER 5MM BUY PARTS ONLINE AT GRIZZLY.COM! -31- Model G0897 (Mfd. Since 6/19) Scan QR code to visit our Parts Store.
  • Page 34: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -32-...
  • Page 35: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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