Mains Connection; Battery Connection; Setting Into Operation - Hawker MotionLine Installation And Operation Manual

Installation and operation manual
Charger for flooded traction batteries (PzS)
Safety
Observe the operating instructions
No smoking, avoid naked flames and sparks
The applicable laws, ordinances, and stipulations of the local authorities must be observed when operating battery chargers.
Failures to observe the Operating Instructions or unauthorized technical changes invalidate all warranty claims.
Non-rechargeable batteries must not be charged.
These Operating Instructions conformed to the state of the art when printed. Subject to technical and design changes.
Installation
Items supplied
•
Charger in protective packing
•
Mains cable with plug
Technical specifications
•

Mains connection :

see Type shield
•
Battery : lead-acid battery with fluid electrolyte
•
Capacity :
•
Charing characteristic :
•
Cubicle :
Unpack battery charger / Location of the charger
•
Remove the entire packaging from the charger.
•
Remove the angle brackets (transport protection) from the charger on the pallet.
•
The charger must be lifted from the pallet (possibly with a forklift).
The charger must be installed in a dry and well-ventilated location. The charger must not be subjected to acid fumes rising from
the battery. Ensure proper extraction of the charging gases.
The charger must not be exposed to rain.
Please comply with the relevant instructions for battery charging systems.
•
The charger's weight must be taken into account when it is mounted on the wall. See case dimensions on page A.
•
Please refer to case dimensions fort he wall mounting .See case dimensions on page A.
Mains connection
•
The charger should be connected to the mains by the mains plug.
The charger may only be opened by a qualified electrician.
Select the main fuse as specified in Technical Information page A.
The charger may be adjusted for AC line variations by an authorized and qualified electrician only.

Battery connection

• Label the chargers and, using the labelling, allocate to the corresponding forklift or battery
Explosion hazard!
The charger output must match the battery voltage and capacity (Ah).
Non-rechargeable batteries must not be charged.
Mismatches may be hazardous.
A battery may produce excessive amounts of gas (hydrogen formation); boiling and even an explosion may occur
A specific battery plug must be used to connect the battery. Its size must match the nominal charging current of the charger. We recommend using
a coded charger plug. Connecting a battery to other nominal voltages is thus impossible. Only use plugs that correspond to the respectively valid
standards!
Connect the charger plug with the correct polarity to the load line.
The charger plug may only be connected and changed by a qualified electrician.
If the polarity is incorrect, the charger's built-in output fuse will blow!

Setting into operation

Read the Operating Instructions fully and then carry out the active functional test installed in the charger, see below:
•
Plug into mains power socket.
•
Connect the charger plug to the battery connector.
•
Then press the STOP button twice within 8 seconds.
•
The charger will test its functionality by automatically cycling the power switches.
•
If the function test was passed, LED (3) will flash and battery charging will begin.
•
If the function test was not passed, LED (5) will flash and battery charging will not begin.
see page C
see Type shield
see page A
3
Explosion hazard
Dangerous electrical voltage
•
Charging cable
•
Installation and operation manual
• Ambient temperature
:
• Humidity
:
• Protection class
:
• Protection mode
:
• Noise level
:
GB
-10 to + 40 degrees C
max. 95 %, non dewing
1
IP 21
max. 65 db (A) 1m clearance
v01r0