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There's Always Something Cooking!
Installation, Operation, and Maintenance Manual
For Gas Pasta Cookers with Options
Pitco Frialator, Inc.,
P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497
A BLODGETT Company
Covering Models
PPG14D, PG14D, and RS14D
R
APPROVED
R
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Related Manuals for Pitco PPG14D
Summary of Contents for Pitco PPG14D
- Page 1 There's Always Something Cooking! Installation, Operation, and Maintenance Manual For Gas Pasta Cookers with Options Covering Models PPG14D, PG14D, and RS14D APPROVED Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304 (800) 258-3708 •...
- Page 2 L20-094 Original Rev. Date 05/95...
- Page 3 NOTICES There are three different types of notices that you should be familiar with, a NOTICE, CAUTION, and WARNING. A NOTICE is a special note used to call attention to a particularly important point. CAUTION is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three because it warns of an operation that may cause personal injury.
- Page 5 SAFETY SAFETY SAFETY SAFETY SAFETY WARNING The cooker must be electrically grounded in accordance with local codes. If local codes do not apply, follow the requirements of National Code ANSI/NFPA 70-1990. WARNING This cooker is equipped with a three prong safety plug. This safety plug protects operators from electrical shock in the event of an equipment malfunc- tion.
- Page 6 SAFETY SAFETY SAFETY SAFETY SAFETY WARNING Carbon monoxide can build up if the flue is blocked. Blocking the flue will also cause the cooker to overheat. Ensure that minimum clearances specified in the installation instructions are maintained. DO NOT obstruct the flow of combustion/ventilation or air opening around the cooker.
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Page 7: Table Of Contents
Table of Contents Section Title Page Safety Notice Table of Contents ..........................i List of Tables ..........................iii List of Figures ..........................iii 1: G .............. 1-1 HAPTER ENERAL NFORMATION AND NSTALLATION 1.1 Inspecting Your New Cooker ................... 1-1 1.2 Assembly and Leveling..................... 1-2 1.2.1 Leg/Caster Installation and Adjustment ............... -
Page 8: Table Of Contents
Table of Contents Section Title Page 2: O ..................2-1 HAPTER PERATING NSTRUCTIONS 2.1 Filling the Cooker ......................2-1 2.2 Cooker Start-Up ....................... 2-1 2.2.2 Manual Controls ...................... 2-2 2.3 COOKING ........................2-3 2.3.1 Digital Controller ..................... 2-3 2.3.2 Manual Controls ...................... 2-3 2.4 Cooker Shutdown ...................... - Page 9 List of Tables Table Title Page Ventilation and Fire Safety References ................1-8 List of Figures Figure Title Page Pilot Burner Assembly Flame Adjustment ..............1-12 Unitrol Gas Valve ......................1-12 Main Burner Conditions ....................1-12 Gas Manifold with Burner ....................1-13 Digital Controller .......................
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Page 11: Chapter 1: General Information And Installation
The serial number is located on the identification plate inside the cooking and warming section door. Put the warranty card in a safe place for future reference. DO NOT return the card to Pitco Frialator. It is also very important to keep this manual for information should help be needed. The cooker has... -
Page 12: Assembly And Leveling
been assembled at the factory and is ready to be installed. If the legs or casters were not installed or if they were purchased separately, refer to section 1.2 for leg and caster assembly procedures. Assembly and Leveling 1.2.1 Leg/Caster Installation and Adjustment Installing the legs and leveling the cooker is done using a 1/4"... -
Page 13: Heat Deflector Installation
1.2.2 Heat Deflector Installation If the Pasta cooker requires a heat deflector, a removable label will be located at the rear top edge of the cooker. This label has instructions for positioning and installing the heat deflector. Refer to the label and the following instructions to install the deflector: Remove the two self-drilling screws from the top, back area of the cooker. -
Page 14: Installation Clearances
1.3.1 Installation Clearances The cooker needs clearance around it for proper operation. Adequate clearances allow for proper burner operation and servicing. The clearances shown below are for cooker installation in both combustible and noncombustible enclosures. Combustible Non-Combustible Construction Construction Back 6"... -
Page 15: Fuel Types
WARNING DO NOT supply the cooker with a gas that is not indicated on the data plate. Using the incorrect gas type will cause improper operation. If you need to convert the cooker to another type of fuel, contact your dealer. -
Page 16: Gas Line Connection
1.3.3.3 Gas Line Connection Connect the cooker to the gas supply line with a connector that complies with the Standard for Connectors for Quick Disconnect Movable Gas Appliances, ANSI Z21.69/CAN-CGA- 6.16. If you are installing a cooker with casters, you must use a quick disconnect device that complies with Standard for Quick Disconnect Devices for Use with Gas Fuels, ANSI Z21.41-1989. -
Page 17: Ventilation And Fire Fighting System
WARNING The cooker is equipped with a three prong safety plug. This is to protect operators from electrical shock in the event of an equipment malfunction. DO NOT remove the grounding (third) prong from the plug. Cookers shipped to Canada are not equipped with power supply cords. Keep the POWER switch on the digital controller OFF until the cooker is ready for use. -
Page 18: Inspection
Table 1-2 Ventilation and Fire Safety References Underwriter Laboratory National Fuel Gas Code Topic Document Document Grease Extractor ANSI/UL 710-1981 ANSI/NFPA 96-1987 Ventilation Hood ANSI/UL 705-1984 ANSI/NFPA 96-1987 Filter Unit ANSI/UL 586-1985 ANSI/NFPA96-1987 ANSI/UL 900-1987 Types of Fire Extinguishers and Detection Equipment ANSI/UL 154-1983 ANSI/NFPA 12-1989 Dry Chemical... -
Page 19: Initial Adjustments
Initial Adjustments After the cooker has been installed, it needs to be adjusted to ensure that it will perform as designed. These adjustments must be performed by a qualified person. The following tools will be needed to perform these adjustments: •... -
Page 20: Pilot Flame Adjustment
Open the gas cock valve(s) to the cooker. (Some installations may not have these valves.) Make sure the POWER switch is OFF. Turn the gas control valve knob to the PILOT position and push in on the knob. Hold the knob in for approximately one minute to purge air out of the line. - Page 21 Figure 1-1 Pilot Burner Assembly Flame Adjustment Remove the pilot flame adjusting screw cover. (Figure 1-2) Turn the flame adjusting screw clockwise to lower the flame and thermopile output. Turn the screw counterclockwise to increase flame size and thermopile output. Rotate the screw in the appropriate direction to achieve a reading of 400 ±50 millivolts for the thermopile and 30 to 40 millivolts on the thermocouple.
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Page 22: Main Burner System
1.4.4 Main Burner System For the main burner to work, the gas supply valve must be open and the main power switch must be on. The main burner receives gas from the main gas supply through a thermostatically controlled gas valve. -
Page 23: Gas Line Requirements
1.4.4.1 Gas Line Requirements A properly installed gas supply system will deliver 7.0 +/- 2.0" w.c. natural gas (11.0 +/- 2.0" w.c. LP) to all appliances connected to the line, operating at full demand. 1.4.4.2 Main Burner Adjustment The burner must be adjusted to deliver an optimum flame. Adjust the burner flame using the following procedure: Turn off all the appliances connected to the gas supply line. - Page 24 Light the pilot light for the cooker following the procedures in section 1.4.3 and turn the POWER switch ON to light the main burner. If the unit is equipped with the digital controller, press the on key . If the unit is equipped with manual controls, place the FUNCTION SELECT switch on BOIL to keep the main burner on during the adjustment.
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Page 25: Initial Cleaning
Ensure that the drain valve is closed. Fill the tank with water and add a packet of Pitco Fryer Cleaner to the water. Turn the cooker on and allow it to reach normal operating temperature. Allow the unit to soak at normal operating temperature (SIMMER) for fifteen (15) minutes to remove the coating. -
Page 26: High Temperature Limit Switch
High Temperature Limit Switch Gas Pasta Perfect cookers are equipped with High Temperature Limit switches. The High Temperature Limit switch will shut the cooker down if the temperature reaches 250°F. This is to protect the cooker in the event the water is drained from the tank while the unit is on. Let the cooker cool down to reset the High Temperature Limit switch. -
Page 27: Chapter 2: Operating Instructions
2: O HAPTER PERATING NSTRUCTIONS This chapter describes how to operate your Pasta cooker to obtain the best performance. Read the safety notices located in the front of this manual before operating the cooker. It is also important to read this manual to familiarize yourself with the cooker before you begin cooking. Ensure that it has been cleaned properly before using it to prepare food. -
Page 28: Manual Controls
Press the On key . The display will light and the cooker will go onto simmer mode. In simmer mode the controller will maintain the water temperature at the user specified setpoint. Press the Boil/Simmer key to raise the water temperature to boiling. The main burners will light and stay on continuously, bringing the water to a boil. -
Page 29: Cooking
COOKING NOTICE For best performance (and to achieve rated cooking performance) add 1/2 cup of oil per pasta load to the water. Maintain the water level at the full mark during the cooking cycle. With the cooker in the Boil mode, use the procedure below for the type of controls installed on your unit. -
Page 30: Cooker Shutdown
Cooker Shutdown There are two shutdown modes: STANDBY and COMPLETE. The standby mode removes the ability for the cooker's main burners to cycle. Complete shutdown turns off the gas supply to the unit. STANDBY Press the On/Off key for digital controller units, or place the POWER switch in the OFF position for manual units. -
Page 31: Weekly Cleaning
At least once a week the unit should be thoroughly cleaned to remove these deposits and generally clean the unit. Perform the cleaning as described below: Ensure the drain valve is closed. Fill the cooking tank with water and add a packet of Pitco Fryer Cleaner. -
Page 33: Hapter Wner Aintenance And Djustments
3: O HAPTER WNER AINTENANCE AND DJUSTMENTS This chapter provides the information and procedures necessary to perform basic cooker maintenance and adjustments. If your cooker does not perform properly after performing maintenance, contact your authorized service center. For repair, maintenance, or an explanation of any procedure, contact your dealer, local service company, the factory representative in your area, or the factory. -
Page 34: Maintenance
A fuse is located in a batonet type fuse holder located on bottom of the cabinet header. Remove the fuse from its holder by pushing in and turning 1/2 turn counter clockwise. Use an ohmmeter set on "x 1" ohms (resistance) setting to check the fuses for continuity. For a GOOD fuse, the meter reading should be approximately zero "0"... -
Page 35: Operator Troubleshooting
Operator Troubleshooting This section is provided to aid troubleshooting in the event of cooker failure. If this troubleshooting guide does not help correct the problem, contact a qualified technician.